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Norgren FD67 Manual Download Page 63

FD67 Profibus-DP Manual

58

7.4 Evaluation of the diagnosis message in the PLC

Access to the data of the diagnosis message is dependent on the DP master used. Please refer to the
relevant documentation.

Siemens offers functional modules for its PLCs, that facilitate data evaluation. They can be ordered
through Siemens's Internet homepage.

7.5 Troubleshooting

This chapter describes possible errors/faults and useful information for error correction.

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Summary of Contents for FD67

Page 1: ...PROFIBUS DP MANUAL FOR FD67 MODULES ISSUE 1...

Page 2: ...ON INFORMATION 5 3 1 FD67 in a Profibus DP network 5 3 1 1 System components 5 3 1 1 1 Profibus cables 5 3 1 2 General information for successful planning in a Profibus network 6 3 1 3 Topology 6 3 1...

Page 3: ...communication 34 7 2 LED displays 35 7 2 1 General information 35 7 2 2 Bus node 35 7 2 2 1 Bus node response to faulty supply voltage 37 7 2 3 Displays of digital I O modules 38 7 2 3 1 LED displays...

Page 4: ...8 2 4 5 Bit assignments of parameter bytes 71 8 2 5 FD67DIM120008 72 8 2 5 1 Identification 72 8 2 5 2 Bit assignments of I O data 72 8 2 5 3 Coding of functions 72 8 2 5 4 Parameter bytes 73 8 2 5 5...

Page 5: ...86 8 3 4 4 Bit assignments of parameter bytes 86 8 3 5 FD67AICM120004 87 8 3 5 1 Identification 87 8 3 5 2 I O data 87 8 3 5 3 Parameter bytes 88 8 3 5 4 Bit assignments of parameter bytes 88 8 3 6 FD...

Page 6: ...ntact us We would be glad to assist you any time Internet http www norgren com Norgren reserves the right to change technical specifications or contents of this manual at any time without notice 1 1 C...

Page 7: ...rference in residential areas In such cases the operator can be asked to take appropriate precautions Troublefree and safe function of this equipment is guaranteed only if the conditions for proper tr...

Page 8: ...se are understood as being persons who based on their trade qualification experience and knowledge of relevant standards are able to assess the project requirements and to recognize possible hazards b...

Page 9: ...rations are numbered with white numbers on a black round field Example Text 1 Text 2 Text 3 The explanatory text follows in tabular form under the same number in direct context to the preceding illust...

Page 10: ...ific bus node and field bus oriented I O modules which are connected to the bus node via internal system connection 3 1 1 System components Min configuration of a Profibus DP network one or several bu...

Page 11: ...rs must be supplied to guarantee a correct physical signal level The terminal resistor is either located in the connector or directly integrated into the device In both cases it must be observed that...

Page 12: ...hes of the FD67 bus node allow to set addresses from 0 to 99 It is important to ensure that an explicit and unique address is assigned to each Profibus user The Profibus address is set directly at the...

Page 13: ...ter 2 DIN 433 T1 T2 lock washers Tools Screwdriver middle sized a Mounting the base module of the bus node Attach the module to the mounting holes by means of the 2 fastening screws 4 mm in diameter T...

Page 14: ...Assembling the hood of the bus node Fastening screws Profibus address switches Hood Base module Functional ground connection Wire the functional ground connection of the hood Mount the hood on the bas...

Page 15: ...ewdriver Stripper Cable terminal pliers Accessories Fastening screw Cable terminal and locking ring Ground cable wire The FE connection is located on the bottom side of the bus node hood Fig 4 2 FE co...

Page 16: ...node See to it that the ends meet exactly and make sure that the plug is completely stuck into the socket Screw down the plug with the knurled ring Pin 1 0 V 1 Pin 2 0 V Pin 3 PE Pin 4 Sensor Bus supp...

Page 17: ...w down the plug with the knurled ring Bus In Bus Out Contact Signal Signification 1 VP Power supply Plus P 5 V 2 RxD TxD N RxD TxD N A line green 3 DGND Data transfer potential reference potential to...

Page 18: ...anking cap 4 pcs Initial conditions The terminal resistor must be screwed down while the system is not under power The bus node is located at the beginning or at the end of a Profibus segment Tools Po...

Page 19: ...etup 5 1 GSD file For operation of the devices described in this manual you require the GSD file FD67 GSD file The GSD file can be ordered through Norgren s Internet homepage http www Norgren com or t...

Page 20: ...he FD67 bus node via two BCD switches Values between 1 and 99 are allowable The set address is read in once after the supply voltage is applied Therefore a change of address only takes effect after a...

Page 21: ...information the FD67 bus node checks the configuration for correctness If the bus node detects a deviation between the required configuration transferred by the DP master in the configuration message...

Page 22: ...67DIOM120008 8 x Output input M12 2 bytes 2 bytes C2hex 01hex 01hex DDhex 23hex FD67DIM120008 8 x Input M12 2 bytes 42hex 01hex DDhex 25hex FD67DOM120008 8 x Output M12 2 bytes 82hex 01hex DDhex 27hex...

Page 23: ...k keeping of spare parts Installing DI modules is also a cost effective solution If you replace an installed and configured DI module by a DIO module the bus node will automatically recognize the DIO...

Page 24: ...ition in the string Instead of connecting the modules to the sockets 0 and 1 of the bus node you could as well connect them to the connectors 1 and 3 You can determine the sequence and correspondence...

Page 25: ...lder Location Location 3 2 1 0 4 5 6 7 12 13 14 15 11 10 9 8 Placeholder Placeholder Placeholder Placeholder Placeholder This configuration is the same as the one described in 5 3 4 1 except that unus...

Page 26: ...e in this line 6 2 3 rd Module in this line 7 Line 1 3 4 th Module in this line 8 0 1 st Module in this line 9 1 2 nd Module in this line 10 2 3 rd Module in this line 11 Line 2 3 4 th Module in this...

Page 27: ...holder Placeholder Placeholder Placeholder Placeholder Placeholder Placeholder Placeholder Placeholder Location Location 3 2 1 0 4 5 6 7 12 13 14 15 11 10 9 8 Expander modules enable the connection of...

Page 28: ...ceholder Placeholder Placeholder Placeholder Placeholder Placeholder Placeholder Placeholder Placeholder Location Location 3 2 1 0 4 5 6 7 12 13 14 15 11 10 9 8 Expander modules enable the connection...

Page 29: ...ion Identification 0 FD67DIOM121216 Socket 0 C2hex 01hex 01hex DDhex 18hex 1 FD67DIOM120008 Socket 2 C2hex 01hex 01hex DDhex 23hex 2 FD67DIOM080008 Socket 2 C2hex 00hex 00hex DDhex 2Dhex 3 FD67AOVM120...

Page 30: ...thanks to the information contained in the GSD file Refer to the documentation of the configuration tool With the following information you can assemble the parameter string yourself See chapter 8 fo...

Page 31: ...nc Req Free Req WD On res res res Stationsstatus 1 WD_Fact_1 2 WD_Fact_2 3 MinTSDR 4 Ident_Number_High 5 Ident_Number_Low 6 Group_Ident Byte 0 7 6 5 4 3 2 1 0 Reserved Reserved Reserved WD_On 1 Respon...

Page 32: ...the actuator supply drops below 12 V Diagnosis No Actuator supply If undervoltage of the actuator supply is monitored no diagnosis message will be generated even if in case of an actuator supply cut o...

Page 33: ...gurable DIO modules These preconfigured versions can be used if you need only Inputs or only Outputs on this module Advantage of preconfigured modules Addresses are allocated either in the IDM 4 or in...

Page 34: ...f the bus node Fastening screws Profibus address switches Hood Base module FE connection Step by step Set the Profibus address using the two BCD switches in the base module Connect the FE cable on the...

Page 35: ...nsor or actuator 2 PLC 3 Power supply unit Step by step Connect the module via the light grey system line to the bus node Connect M12 lines 1 to sensors or actuators to the module Connect the incoming...

Page 36: ...would go beyond the scope of this manual For information please refer to the documentation of the DP master or the controller PLC Click on the FD67 bus node previously connected to the Profibus to ca...

Page 37: ...ddress Double click on the bus node Click on Profibus Set the address Close the window Inserting an I O module Join the module with the designation FD67AOVM120004 on the first line of the table by dra...

Page 38: ...ettings under the Paramerisation tab Module related settings To open the Properties dialogue of the module double click the left mouse button on the modules specified in the table Module related setti...

Page 39: ...upted Bus node BusRun LED Green flashing US LED Green flashing in case of communication error in this line Profibus diagnosis In extended diagnosis the error message communication error is activated f...

Page 40: ...Run LED Solution Green Profibus DP data exchange Green flashing No DP data exchange cf Chapter 7 5 1 Troubleshooting in a Profibus network Off Profibus Firmware not yet initialised The bus node initi...

Page 41: ...s US Lit Data exchange US Flashing No data exchange US Off No communication Table 7 3 Status of the system communication on the bus node LED designation LED display Behaviour Status US Green ok 18 V U...

Page 42: ...In case of inadequate power supply unit it will be switched off before the short circuit detection by the bus node and will initiate a reset of the bus node The US LED on the bus node is lit red for...

Page 43: ...tatus US Lit Data exchange US Flashing No data exchange 9 US Out No communication 10 Table 7 6 Status of the system communication LED designation LED display Behaviour Status US Green ok 18 V US Red U...

Page 44: ...e UA Off No supply 12 V Table 7 9 Status of the Extern Power displays FD67DIOM121216 only 7 2 3 1 3 M12 sockets LED Diagnosis displays LED display 11 Voltage channels 00 07 Voltage channels 10 17 Diag...

Page 45: ...ors Voltage at input Logical value LED display 12 0 V 0 Off Input with make funtion 24 V 1 Yellow 0 V 1 Off Input with break funtion 24 V 0 Yellow 0 V 1 Red Diagnosis input 24 V 0 Off Table 7 11 Relat...

Page 46: ...measuring range Measuring range overshoot Lower than parameterised measuring range Measuring range undershoot 13 Red 2 mA Line breakage FD67AICM120004 only Table 7 13 M12 sockets LED Diagnosis display...

Page 47: ...een Present Power supply connected Red 0 V Short circuit at output Table 7 15 6 pin M12 sockets LED displays Undervoltage detection is not supported by the power distributor Undervoltage diagnosis is...

Page 48: ...ext message is stored in the GSD file for each diagnosis Diagnosis messages can be masked out selectively via the bus node parameterization Example In an application the actuator supply voltage is to...

Page 49: ...p pp p pl lly y y N N No o o a a ac c ct ttu u ua a at tto o or r r s s su u up p pp p pl lly y y U U Un n nd d de e er r rv v vo o ol llt tta a ag g ge e e e e ex x xt tte e er r rn n na a al ll a a...

Page 50: ...the master does not match the configuration data ascertained by the DP slave Diag ext_diag This bit indicates that a diagnostic entry is present in the slave specific diagnosis area Ext_Diag_Data Diag...

Page 51: ...to zero Diag deactivated This bit is set by the DP master as soon as the DP slave is removed from the master parameter block of the DP master The DP slave always sets this bit to zero Byte 2 7 6 5 4...

Page 52: ...sis bytes 7 to 9 Byte 7 Bus node 7 6 5 4 3 2 1 0 Undervoltage bus node supply Reserved Reserved Reserved Reserved Reserved Reserved Reserved Byte 8 System voltages 7 6 5 4 3 2 1 0 Undervoltage sensor...

Page 53: ...1 0 Short circuit sensor supply line 0 Short circuit sensor supply line 1 Short circuit sensor supply line 2 Short circuit sensor supply line 3 Short circuit sensor supply line 0 Short circuit sensor...

Page 54: ...ndervoltage sensor supply No sensor supply Undervoltage actuator supply No actuator supply Undervoltage external actuator supply No external actuator supply Channel related diagnosis Communication fau...

Page 55: ...13 Module 3 7 6 5 4 3 2 1 0 Undervoltage sensor supply No sensor supply Undervoltage actuator supply No actuator supply Undervoltage external actuator supply No external actuator supply Channel relate...

Page 56: ...16 Module 6 7 6 5 4 3 2 1 0 Undervoltage sensor supply No sensor supply Undervoltage actuator supply No actuator supply Undervoltage external actuator supply No external actuator supply Channel relate...

Page 57: ...19 Module 9 7 6 5 4 3 2 1 0 Undervoltage sensor supply No sensor supply Undervoltage actuator supply No actuator supply Undervoltage external actuator supply No external actuator supply Channel relate...

Page 58: ...22 Module 12 7 6 5 4 3 2 1 0 Undervoltage sensor supply No sensor supply Undervoltage actuator supply No actuator supply Undervoltage external actuator supply No external actuator supply Channel relat...

Page 59: ...y Undervoltage external actuator supply No external actuator supply Channel related diagnosis Communication fault Byte 25 Module 15 7 6 5 4 3 2 1 0 Undervoltage sensor supply No sensor supply Undervol...

Page 60: ...5 4 3 2 1 0 Module 0 has diagnosis Module 1 has diagnosis Module 2 has diagnosis Module 3 has diagnosis Module 4 has diagnosis Module 5 has diagnosis Module 6 has diagnosis Module 7 has diagnosis Byt...

Page 61: ...ved for 10 Byte 30 Channel number 7 6 5 4 3 2 1 0 Reserved for 0 63 FD67 00 07 Pin 4 or 10 17 Pin 2 Input output 00 reserved 01 input 10 output 11 input output Byte 31 Fault type 7 6 5 4 3 2 1 0 Fault...

Page 62: ...38hex 06 Pin 4 Sock 6 80hex 86hex 38hex 07 Pin 4 Sock 7 80hex 87hex 38hex 10 Pin 2 Sock 0 80hex 8Ahex 38hex 11 Pin 2 Sock 1 80hex 8Bhex 38hex 12 Pin 2 Sock 2 80hex 8Chex 38hex 13 Pin 2 Sock 3 80hex 8D...

Page 63: ...is dependent on the DP master used Please refer to the relevant documentation Siemens offers functional modules for its PLCs that facilitate data evaluation They can be ordered through Siemens s Inter...

Page 64: ...not admissible If spur lines cannot be avoided preferably use specific active spur lines or repeaters Please note that the number of repeaters used in a segment is limited Refer to the relevant docume...

Page 65: ...rted planned configuration is different from actual configuration US LED on the corresponding I O module is off Flashing US LED of the corresponding line on the bus node Flashing US LEDs of accessible...

Page 66: ...o Byte Byte in message Signification 0 7 Reserved 1 8 Reserved 2 9 Reserved 3 10 Global settings The bytes 0 to 2 are reserved bytes Byte 3 Global settings 7 6 5 4 3 2 1 0 Diagnosis messages Channel r...

Page 67: ...orted Do not report Undervoltage 18 V of bus node is not reported Undervoltage bus sensor supply modules Signification Report Undervoltage 18 V of sensor supply is reported Do not report Undervoltage...

Page 68: ...fibus DP Manual 63 8 2 Digital I O modules In the GSD file the default setting is Input with make function Reserved parameter bytes must be written with zero This is made automatically if you use the...

Page 69: ...ts Bit 7 6 5 4 3 2 1 0 Channel 07 06 05 04 03 02 01 00 Byte 1 Pin 2 of M12 sockets Bit 7 6 5 4 3 2 1 0 Channel 17 16 15 14 13 12 11 10 8 2 1 3 Coding of functions For several parameters more than two...

Page 70: ...socket 2 Pin 4 channel 02 Function socket 3 Pin 4 channel 03 Byte 1 Function sockets 4 7 Pin 4 channels 04 07 7 6 5 4 3 2 1 0 Function socket 4 Pin 4 channel 04 Function socket 5 Pin 4 channel 05 Fun...

Page 71: ...2 2 2 Output data ODM Byte 0 Pin 4 of M12 sockets Bit 7 6 5 4 3 2 1 0 Channel 07 06 05 04 03 02 01 00 Byte 1 Pin 2 of M12 sockets Bit 7 6 5 4 3 2 1 0 Channel 17 16 15 14 13 12 11 10 8 2 2 3 Coding of...

Page 72: ...socket 2 Pin 4 channel 02 Function socket 3 Pin 4 channel 03 Byte 1 Function sockets 4 7 Pin 4 channels 04 07 7 6 5 4 3 2 1 0 Function socket 4 Pin 4 channel 04 Function socket 5 Pin 4 channel 05 Fun...

Page 73: ...14 13 12 11 10 8 2 3 3 Coding of functions For several parameters more than two options are available Each of these parameters is coded with two bits Values from 0dec to 3dec are therefore possible Pl...

Page 74: ...socket 2 Pin 4 channel 02 Function socket 3 Pin 4 channel 03 Byte 1 Function sockets 4 7 Pin 4 channels 04 07 7 6 5 4 3 2 1 0 Function socket 4 Pin 4 channel 04 Function socket 5 Pin 4 channel 05 Fun...

Page 75: ...4 2 2 Output data ODM Byte 0 Pin 4 of M12 sockets Bit 7 6 5 4 3 2 1 0 Channel 03 02 01 00 Byte 1 Pin 2 of M12 sockets Bit 7 6 5 4 3 2 1 0 Channel 13 12 11 10 8 2 4 3 Coding of functions For several pa...

Page 76: ...bytes Byte 0 Function sockets 0 3 Pin 4 channels 00 03 7 6 5 4 3 2 1 0 Function socket 0 Pin 4 channel 00 Function socket 1 Pin 4 channel 01 Function socket 2 Pin 4 channel 02 Function socket 3 Pin 4...

Page 77: ...0 8 2 5 3 Coding of functions For several parameters more than two options are available Each of these parameters is coded with two bits Values from 0dec to 3dec are therefore possible Please note tha...

Page 78: ...bytes Byte 0 Function sockets 0 3 Pin 4 channels 00 03 7 6 5 4 3 2 1 0 Function socket 0 Pin 4 channel 00 Function socket 1 Pin 4 channel 01 Function socket 2 Pin 4 channel 02 Function socket 3 Pin 4...

Page 79: ...in 4 of M8 sockets Bit 7 6 5 4 3 2 1 0 Channel 07 06 05 04 03 02 01 00 8 2 6 2 2 Output data ODM Byte 0 Pin 4 of M8 sockets Bit 7 6 5 4 3 2 1 0 Channel 07 06 05 04 03 02 01 00 8 2 6 3 Coding of functi...

Page 80: ...bytes Byte 0 Function sockets 0 3 Pin 4 channels 00 03 7 6 5 4 3 2 1 0 Function socket 0 Pin 4 channel 00 Function socket 1 Pin 4 channel 01 Function socket 2 Pin 4 channel 02 Function socket 3 Pin 4...

Page 81: ...Bit 7 6 5 4 3 2 1 0 Channel 07 06 05 04 03 02 01 00 8 2 7 3 Coding of functions For several parameters more than two options are available Each of these parameters is coded with two bits Values from 0...

Page 82: ...bytes Byte 0 Function sockets 0 3 Pin 4 channels 00 03 7 6 5 4 3 2 1 0 Function socket 0 Pin 4 channel 00 Function socket 1 Pin 4 channel 01 Function socket 2 Pin 4 channel 02 Function socket 3 Pin 4...

Page 83: ...sponse time on filtered active channel 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 1 1 1 0 250 500 750 1000 1250 1500 1750 2000 Time ms Mesured size Strong Medium Weak Fig 8 1 Time dependent behaviour of sm...

Page 84: ...5 6 7 Measured value Channel 0 Channel 1 Channel 2 Channel 3 8 3 2 2 2 Byte sequence High Low Motorola standard setting Byte Byte 0 High Byte Byte 1 Low Byte Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0...

Page 85: ...decimal Area Diagnosis 10 V 0111 1111 1111 1111 7FFF 32767 Overshooting yes 10 V 5V 0 305mV 0 0111 1111 1111 1111 0011 1111 1111 1111 0000 0000 0000 0001 0000 0000 0000 0000 7FFF 3FFF 0001 0000 32767...

Page 86: ...sis 14 0 report 1 do not report Data format 0 Byte sequence High Low Motorola 1 Byte sequence Low High Intel Smoothing 00 none 01 weak 10 moderate 11 strong Reserved Bytes 2 3 6 7 10 11 14 15 Channels...

Page 87: ...1 2 3 Byte 0 1 2 3 4 5 6 7 Measured value Channel 0 Channel 1 Channel 2 Channel 3 8 3 3 2 2 Byte sequence High Low Motorola standard setting Byte Byte 0 High Byte Byte 1 Low Byte Bit 15 14 13 12 11 10...

Page 88: ...cimal Area 10 V 5V 0 305mV 0 0000 0111 1111 1111 0000 0011 1111 1111 0000 0000 0000 0001 0000 0000 0000 0000 07FF 03FF 0001 0000 2047 1023 1 0 Nominal range 0 305mV 5V 10V 1xxx x111 1111 1111 1xxx x10...

Page 89: ...0 1 2 3 7 6 5 4 3 2 1 0 Output range 00 inactive 01 0 10V 10 10V Diagnosis 15 0 report 1 do not report Data format 0 Byte sequence High Low Motorola 1 Byte sequence Low High Intel Reserved Unused cha...

Page 90: ...lue 0 2 10 2 9 2 8 2 7 2 6 2 5 2 4 2 3 2 2 2 1 2 0 8 3 4 2 3 Byte sequence Low High Intel Byte Byte 0 Low Byte Byte 1 High Byte Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Value 2 7 2 6 2 5 2 4 2 3 2 2...

Page 91: ...Settings channel 3 13 Reserved 14 Reserved 15 Reserved 8 3 4 4 Bit assignments of parameter bytes Bytes 0 4 8 12 Settings channels 0 1 2 3 7 6 5 4 3 2 1 0 Output range 00 inactive 01 4 20mA 10 0 20mA...

Page 92: ...10 9 8 7 6 5 4 3 2 1 0 Value 2 7 2 6 2 5 2 4 2 3 2 2 2 1 2 0 VZ 2 14 2 13 2 12 2 11 2 10 2 9 2 8 8 3 5 2 4 Representation of analogue values Measured value Measuring range 0 20 mA binary hexadecimal...

Page 93: ...of parameter bytes Bytes 0 4 8 12 Settings channels 0 1 2 3 7 6 5 4 3 2 1 0 Measuring range 00 inactive 01 4 20mA 10 0 20mA Diagnosis 18 0 report 1 do not report Data format 0 Byte sequence High Low M...

Page 94: ...67DODSC0016 2 bytes 82hex 01hex DDhex 4Bhex 8 3 6 2 Bit assignments of I O data 8 3 6 2 1 Output data ODM Byte 0 channels 00 to 07 Bit 7 6 5 4 3 2 1 0 Channel 07 06 05 04 03 02 01 00 Byte 1 channels 0...

Page 95: ...t belong to the GAP range GSD The devices master file describes the technical features of a Profibus product This file is required to configure a Profibus system and is provided by the device s manufa...

Page 96: ...iated Pin of the M12 socket is detected This is an indication of a short circuit to 24 A probable cause of this diagnosis is a faulty connection i e a sensor was connected to a channel parameterized a...

Page 97: ...LING OF THE PROFIBUS CABLE 12 FIG 5 1 CONFIGURATION EXAMPLE 24 FIG 5 2 HARDWARE CONFIGURATOR IN A SIMATIC S7 ENVIRONMENT 25 FIG 6 1 MOUNTING THE HOOD OF THE BUS NODE 29 FIG 6 2 INTERCONNECTION OF SYST...

Page 98: ...E SENSOR AND SYSTEM SUPPLY BUSIN DISPLAY 38 TABLE 7 8 STATUS OF THE INTERNAL ACTUATOR SUPPLY BUSIN DISPLAY 39 TABLE 7 9 STATUS OF THE EXTERN POWER DISPLAYS ART NO 56 600 ONLY 39 TABLE 7 10 M12 SOCKETS...

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