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9

HEAT PUMP MAINTENANCE

 WARNING:

To prevent electrical shock, personal injury, or 
death, disconnect all electrical power to the unit 
before performing any maintenance or service. 
The unit may have more than one electrical supply.

Proper maintenance is important to achieve optimum 
performance from the heat pump. The ability to properly 
perform maintenance on this equipment requires certain 
mechanical skills and tools. If you do not possess these 
skills, contact your dealer for maintenance. Consult your 
local dealer about the availability of maintenance contracts. 
Routine maintenance should include the following:

•  Inspect and clean or replace air filters at the beginning 

of each heating and cooling season, or more frequently 
if required.

•  Inspect the outdoor coil at the beginning of each cooling 

season. Remove any debris. Clean the outdoor coil 
and louvers as necessary using a mild detergent and 
water. Rinse thoroughly with water.

•  Inspect the electrical connections for tightness at the 

beginning of each heating and cooling season. Service 
as necessary.

 CAUTION:

The unit should never be operated without a 
filter in the return air system. Replace disposable 
filters with the same type and size.

•  Do not add additional oil to motors unequipped with oil 

tubes. The compressor is hermetically sealed at the 
factory and does not require lubrication.

REFRIGERANT CHARGING

 WARNING:

This split system heat pump is shipped charged 
with R410A refrigerant and ready for installation. 
If repairs make it necessary for evacuation and 
charging, it should only be attempted by qualified 
trained personnel thoroughly familiar with this 
equipment. Under no circumstances should 
the owner attempt to install and/or service this 
equipment. Failure to comply with this warning 
could result in property damage, personal injury, 
or death.

After refrigerant line connections are completed, it is 
required that you leak check and evacuate the indoor 
section and all line connections (using proper methods) 
before finalizing the full system refrigerant charge.

•  To achieve rated capacity and efficiency, the compressor 

must be exposed to refrigerant for at least 24 hours 
prior to running and then the compressor must be run 
for a minimum of 12 hours.

•  Cooling  mode  charging  charts  are  applicable  only 

to matched assemblies of this equipment and listed 
airflows for the indoor coil. Refer to the Quick Reference 
Data sheet for additional charging information. 
Outdoor units with non-AHRI listed indoor coils are not 
recommended and deviations from rated airflows or 
non-listed combinations may require modification to the 
expansion device and refrigerant charging procedures 
for proper and efficient system operation. Refer to 

Figure 

6, (page 10)

Figure 7, (page 11)

, & 

Figure 8, (page 

11)

 and 

Table 5, (page 12)

Table 6, (page 12)

Table 7, (page 13)

 for correct system charging.

•  The refrigerant charge can be checked and adjusted 

through the service ports provided external to the 
outdoor unit. Use only gage line sets which have a 
“Schrader” depression device present to actuate the 
valve. A common suction port for heating mode charging 
is included and located on the compressor access panel 
above the outdoor unit service valves.

•  Heat  mode  tables  (

Table 8, (page 15)

Table 9, 

(page  15)

, & 

Table 10, (page 15)

) are provided 

for quick reference when the unit is in heating mode 
and for the inspection of the liquid line pressures and 
temperatures.

•  A high-pressure switch is factory-installed and located 

in the compressor discharge line internal to the 
outdoor unit. The switch is designed to de-energize 
the system when very high pressures occur during 
abnormal conditions. Under normal conditions, the 
switch is closed. If the discharge pressure rises above 
575 psig, then the switch will open and de-energize 
the outdoor unit. The switch will close again once the 
liquid pressure decreases to 460 psig. Please note that 
the switch interrupts the thermostat inputs to the unit. 
When the switch opens and then closes, there will be 
a 5 minute short cycling delay before the outdoor unit 
will energize.

Charging the Unit in AC mode
(At outdoor temperatures above 55° F for 
optimized sub-cooling of 10° F - 12° F.)

1. With the system operating at steady-state, measure the 

liquid refrigerant pressure (in psig) at the outdoor unit 
service valve.

2. Measure the liquid refrigerant temperature (in 

Fahrenheit) at the service valve.

3. Determine the required liquid refrigerant pressure from 

Figure 6, (page 10)

Figure 7, (page 11)

, & 

Figure 

8, (page 11)

.

•  If the pressure measured in Step 1 is greater than 

the required liquid refrigerant pressure determined in 
Step 3, then there is too much charge in the system. 
Remove refrigerant and repeat Steps 1 through 3 
until the system is correctly charged.

•  If the pressure measured in Step 1 is less than the 

required liquid refrigerant pressure determined in 
Step 3, there is too little charge in the system. Add 
refrigerant and repeat Steps 1 through 3 until the 
system is correctly charged.

Summary of Contents for T4BD-042 Series

Page 1: ...n how to operate and maintain the equipment for the life of the product Safety should always be the deciding factor when installing this product and using common sense plays an important role as well...

Page 2: ...orotherhazardous conditions which may result in personal injury or property damage Installation of equipment may require brazing operations Installer must comply with safety codes andwearappropriatesa...

Page 3: ...iled immediately with the carrier Pleaseconsultyourdealerformaintenanceinformation and availability of maintenance contracts Please read all instructions before installing the unit Locating the Heat P...

Page 4: ...dryer is provided with the unit and must be installedintheliquidlineofthesystem Iftheinstallation replaces a system with a filter dryer already present in the liquid line the filter dryer must be rep...

Page 5: ...y andtherestrictororifice whilebeingcarefulnottoscratch either part Carefully remove the restrictor orifice from the valve body See Figure 3 page 4 3 Check the actual size of the new orifice NOTE The...

Page 6: ...Diagnostics Module Select Models Only The CoreSenseTM Diagnostics Module Figure 5 page 7 is a breakthrough innovation for troubleshooting heatpumpandairconditioningsystemfailures Themodule installs ea...

Page 7: ...tart Check List Verify the unit is level and has sufficient clearances for unobstructed airflow Verify the outdoor coil and top of the unit are free from obstructions and debris and all equipment acce...

Page 8: ...2 sec and does not start within 35 sec 10x consecutive Red Flash4 Yellow Off Code5 Yellow Flash 5 Compressor moderate run trip Compressor runs for 15 min to 18 hrs followed by a compressor trip lastin...

Page 9: ...Data sheet for additional charging information Outdoor units with non AHRI listed indoor coils are not recommended and deviations from rated airflows or non listedcombinationsmayrequiremodificationtot...

Page 10: ...ange of operation Reference the charts to determine the ideal amount of sub cooling for a given liquid pressure Units charged to other values will not perform at the rated unit efficiency EER or rated...

Page 11: ...below the curve T4BD 048KA Charging Chart Cooling Figure 7 Charging Chart for 4 Ton Units TXV Matches 200 220 240 260 280 300 320 340 360 380 400 420 440 460 480 500 520 540 560 580 600 75 80 85 90 95...

Page 12: ...ring wet bulb temperatures are lower than design 1 All pressures are listed in psig and all temperatures in F 2 Discharge temperatures greater than charted values indicate an undercharged system 3 Dis...

Page 13: ...LIQ PRESS DIS TEMP LIQ PRESS DIS TEMP 121 244 135 123 245 135 267 141 125 246 135 268 141 290 147 127 247 136 269 142 291 147 313 154 129 248 136 270 142 292 148 314 154 336 160 131 271 142 293 148 31...

Page 14: ...the liquid line temperature on the inlet and outlet of the filter dryers If it is the factory dryer and in good condition there should be no temperature difference If the temperature difference is lar...

Page 15: ...0 221 232 105 45 239 250 112 60 257 268 120 75 275 286 127 90 288 299 136 105 314 325 146 121 339 350 155 31 228 239 103 46 245 256 110 61 261 272 118 76 278 289 125 91 295 306 133 106 321 332 141 122...

Page 16: ...ot suitable on systems that exceed 150 volts to ground 4 For replacement wires use conductors suitable for 105 C 5 For ampacities and overcurrent protection see unit rating plate 6 Connect to 24 vac 4...

Page 17: ...0 volts to ground 4 For replacement wires use conductors suitable for 105 C 5 For ampacities and overcurrent protection see unit rating plate 6 Connect to 24 vac 40va class 2 circuit See furnace air h...

Page 18: ...ts to ground 4 For replacement wires use conductors suitable for 105 C 5 For ampacities and overcurrent protection see unit rating plate 6 Connect to 24 vac 40va class 2 circuit See furnace air handle...

Page 19: ...19...

Page 20: ...NO INSTALLER NAME CITY________________________ STATE_________________ Has the owner s information been reviewed with the customer YES NO Has the Literature Package been left with the unit YES NO 7096...

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