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HEAT PUMP INSTALLATION

General Information

Split system heat pumps are designed only for outdoor 
rooftop or ground level installations. This unit has been 
tested for capacity and efficiency in accordance with 
AHRI Standards and will provide many years of safe 
and dependable comfort, providing it is properly installed 
and maintained. Abuse, improper use, and/or improper 
maintenance can shorten the life of the appliance and 
create unsafe hazards.

To achieve optimum performance and minimize equipment 
failure, it is recommended that periodic maintenance be 
performed on this unit. The ability to properly perform 
maintenance on this equipment requires certain 
mechanical skills and tools.

Refer to the Quick Reference Data sheet for additional 
electrical, charging and unit information.

Before You Install the Heat Pump

  The cooling load of the area to be conditioned must be 

calculated and a system of the proper capacity selected. 
It is recommended that the area to be conditioned be 
completely insulated and vapor sealed.

  Check the electrical supply and verify the power supply 

is adequate for unit operation. The system must be wired 
and provided with circuit protection in accordance with 
local building codes. If there is any question concerning 
the power supply, contact the local power company.

  The indoor section (air handler, furnace, etc) should be 

installed before routing the refrigerant tubing. Refer to 
the indoor unit's installation instructions for installation 
details.

  All units are securely packed at the time of shipment and 

upon arrival should be carefully inspected for damage 
prior to installing the equipment at the job site. Verify 
coil fins are straight. If necessary, comb fins to remove 
flattened or bent fins. Claims for damage (apparent or 
concealed) should be filed immediately with the carrier.

  Please consult your dealer for maintenance information 

and availability of maintenance contracts. Please read 
all instructions before installing the unit.

Locating the Heat Pump

•  Survey the job site to determine the best location for 

mounting the outdoor unit.

•  Overhead  obstructions  (

Figure 1

), poorly ventilated 

areas, and areas subject to accumulation of debris 
should be avoided.

•  Sufficient clearance for unobstructed airflow through the 

outdoor coil must be maintained in order to achieve rated 
performance. See 

Figure 1

 for minimum clearances to 

obstructions.

•  Consideration should be given to availability of electric 

power, service access, noise, and shade.

Packaging Removal

To prevent damage to the tubing onnections, carefully 
remove the carton and user’s manual from the equipment. 
Discard the shipping carton.

Ground Level

Ground level installations must be located according to 
local building codes or ordinances and these requirements:

•  Clearances must be in accordance with those shown 

in 

Figure 1

.

•  A  suitable  mounting  pad  must  be  provided  and  be 

separate from the building foundation. The pad must 
be level and strong enough to support the unit’s weight. 
The slab height must be a minimum of 2” (5 cm) above 
grade and with adequate drainage. See 

Figure 1

.

Rooftop

• 

The method of mounting should be designed so that it 
does not overload roof structures or transmit noise to 
the interior of the structure. The roof must be structurally 
capable of handling the weight of the unit.

• 

Full perimeter support is required under the unit. 
Support must be made of weather resistant materials 
and installed prior to unit installation.

•  The support must be built to raise the unit 6" above the 

roof.

Figure 1. Clearance Requirements

6"

24" for 

Service Access

12" See

Note

12"

See Note

DO NOT

OBSTRUCT

TOP OF UNIT

NOTE:

 Units require full perimeter clearances. Installer must maintain

18” between two units or 12” between single unit and structure.

Building or Structure

2”

48”

Summary of Contents for T4BD-042 Series

Page 1: ...n how to operate and maintain the equipment for the life of the product Safety should always be the deciding factor when installing this product and using common sense plays an important role as well...

Page 2: ...orotherhazardous conditions which may result in personal injury or property damage Installation of equipment may require brazing operations Installer must comply with safety codes andwearappropriatesa...

Page 3: ...iled immediately with the carrier Pleaseconsultyourdealerformaintenanceinformation and availability of maintenance contracts Please read all instructions before installing the unit Locating the Heat P...

Page 4: ...dryer is provided with the unit and must be installedintheliquidlineofthesystem Iftheinstallation replaces a system with a filter dryer already present in the liquid line the filter dryer must be rep...

Page 5: ...y andtherestrictororifice whilebeingcarefulnottoscratch either part Carefully remove the restrictor orifice from the valve body See Figure 3 page 4 3 Check the actual size of the new orifice NOTE The...

Page 6: ...Diagnostics Module Select Models Only The CoreSenseTM Diagnostics Module Figure 5 page 7 is a breakthrough innovation for troubleshooting heatpumpandairconditioningsystemfailures Themodule installs ea...

Page 7: ...tart Check List Verify the unit is level and has sufficient clearances for unobstructed airflow Verify the outdoor coil and top of the unit are free from obstructions and debris and all equipment acce...

Page 8: ...2 sec and does not start within 35 sec 10x consecutive Red Flash4 Yellow Off Code5 Yellow Flash 5 Compressor moderate run trip Compressor runs for 15 min to 18 hrs followed by a compressor trip lastin...

Page 9: ...Data sheet for additional charging information Outdoor units with non AHRI listed indoor coils are not recommended and deviations from rated airflows or non listedcombinationsmayrequiremodificationtot...

Page 10: ...ange of operation Reference the charts to determine the ideal amount of sub cooling for a given liquid pressure Units charged to other values will not perform at the rated unit efficiency EER or rated...

Page 11: ...below the curve T4BD 048KA Charging Chart Cooling Figure 7 Charging Chart for 4 Ton Units TXV Matches 200 220 240 260 280 300 320 340 360 380 400 420 440 460 480 500 520 540 560 580 600 75 80 85 90 95...

Page 12: ...ring wet bulb temperatures are lower than design 1 All pressures are listed in psig and all temperatures in F 2 Discharge temperatures greater than charted values indicate an undercharged system 3 Dis...

Page 13: ...LIQ PRESS DIS TEMP LIQ PRESS DIS TEMP 121 244 135 123 245 135 267 141 125 246 135 268 141 290 147 127 247 136 269 142 291 147 313 154 129 248 136 270 142 292 148 314 154 336 160 131 271 142 293 148 31...

Page 14: ...the liquid line temperature on the inlet and outlet of the filter dryers If it is the factory dryer and in good condition there should be no temperature difference If the temperature difference is lar...

Page 15: ...0 221 232 105 45 239 250 112 60 257 268 120 75 275 286 127 90 288 299 136 105 314 325 146 121 339 350 155 31 228 239 103 46 245 256 110 61 261 272 118 76 278 289 125 91 295 306 133 106 321 332 141 122...

Page 16: ...ot suitable on systems that exceed 150 volts to ground 4 For replacement wires use conductors suitable for 105 C 5 For ampacities and overcurrent protection see unit rating plate 6 Connect to 24 vac 4...

Page 17: ...0 volts to ground 4 For replacement wires use conductors suitable for 105 C 5 For ampacities and overcurrent protection see unit rating plate 6 Connect to 24 vac 40va class 2 circuit See furnace air h...

Page 18: ...ts to ground 4 For replacement wires use conductors suitable for 105 C 5 For ampacities and overcurrent protection see unit rating plate 6 Connect to 24 vac 40va class 2 circuit See furnace air handle...

Page 19: ...19...

Page 20: ...NO INSTALLER NAME CITY________________________ STATE_________________ Has the owner s information been reviewed with the customer YES NO Has the Literature Package been left with the unit YES NO 7096...

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