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4

Connecting Refrigerant Tubing Between 
the Indoor & Outdoor Unit

 CAUTION:

When servicing, cover or seal openings to 
minimize the exposure of the refrigerant system 
to air to prevent accumulation of moisture and 
other contaminants.

After outdoor and indoor unit placement has been 
determined, route refrigerant tubing between the 
equipment in accordance with sound installation practices.

•  When  connecting  refrigerant  linesets  together,  it  is 

recommended that dry nitrogen be flowing through the 
joints during brazing. This will prevent internal oxidation 
and scaling from occurring.

•  Refrigerant tubing should be routed in a manner that 

minimizes the length of tubing and the number of bends 
in the tubing.

•  Refrigerant tubing should be supported in a manner 

that the tubing will not vibrate or abrade during system 
operation.

•  Tubing should be kept clean of foreign debris during 

installation.

•  Every effort should be made by the installer to ensure 

that the field installed refrigerant containing components 
of the system have been installed in accordance with 
these instructions and sound installation practices to 
insure reliable system operation and longevity.

•  The  maximum  recommended  interconnecting 

refrigerant line length is 75 feet, and the vertical elevation 
difference between the indoor and outdoor sections 
should not exceed 20 feet.

•  If  precise  forming  of  refrigerant  lines  is  required,  a 

copper tubing bender is recommended. Avoid sharp 
bends and contact of the refrigerant lines with metal 
surfaces.

•  A  filter  dryer  is  provided  with  the  unit  and  must  be 

installed in the liquid line of the system. If the installation 
replaces a system with a filter dryer already present 
in the liquid line, the filter dryer must be replaced with 
the one supplied with the unit. The filter dryer must be 
installed in strict accordance with the manufacturer’s 
installation instructions.

•  Optional equipment such as liquid line solenoid valves, 

low ambient, etc., should be installed in strict accordance 
with the manufacturer’s installation instructions.

Outdoor Orifice Removal & Installation

The orifice installed in the outdoor unit has been sized 
for use with the most popularly matched indoor units.  
Depending on the indoor coil that the unit is being matched 
with, the outdoor restrictor may need to be changed.  Please 
refer to the Quick Reference Data sheet that is supplied 
with the outdoor unit for more information.

If the outdoor unit has the liquid valve shown in 

Figure 

2

 then the restrictor is located inside the swivel nut 

connection of the liquid valve and not inside the outdoor 
unit’s distributor. Perform steps 1 - 5 if the outdoor restrictor 
needs to be changed.

 CAUTION:

When servicing, cover or seal openings to 
minimize the exposure of the refrigerant system 
to air to prevent accumulation of moisture and 
other contaminants.

 CAUTION:

To prevent damage to the unit or internal 
components, it is recommended that two 
wrenches be used when loosening or tightening 
nuts. Do not over tighten!

1. Using two wrenches loosen the nut and liquid valve.  

Turn the assembly nut counter-clockwise until the orifice 
body halves are separated.

Liquid

Valve

Restrictor

Swivel Nut

Figure 3. Removal of Orifice

Figure 2. 

Liquid Valve, Restrictor, &

 

Swivel Nut Adapter

Summary of Contents for T4BD-042 Series

Page 1: ...n how to operate and maintain the equipment for the life of the product Safety should always be the deciding factor when installing this product and using common sense plays an important role as well...

Page 2: ...orotherhazardous conditions which may result in personal injury or property damage Installation of equipment may require brazing operations Installer must comply with safety codes andwearappropriatesa...

Page 3: ...iled immediately with the carrier Pleaseconsultyourdealerformaintenanceinformation and availability of maintenance contracts Please read all instructions before installing the unit Locating the Heat P...

Page 4: ...dryer is provided with the unit and must be installedintheliquidlineofthesystem Iftheinstallation replaces a system with a filter dryer already present in the liquid line the filter dryer must be rep...

Page 5: ...y andtherestrictororifice whilebeingcarefulnottoscratch either part Carefully remove the restrictor orifice from the valve body See Figure 3 page 4 3 Check the actual size of the new orifice NOTE The...

Page 6: ...Diagnostics Module Select Models Only The CoreSenseTM Diagnostics Module Figure 5 page 7 is a breakthrough innovation for troubleshooting heatpumpandairconditioningsystemfailures Themodule installs ea...

Page 7: ...tart Check List Verify the unit is level and has sufficient clearances for unobstructed airflow Verify the outdoor coil and top of the unit are free from obstructions and debris and all equipment acce...

Page 8: ...2 sec and does not start within 35 sec 10x consecutive Red Flash4 Yellow Off Code5 Yellow Flash 5 Compressor moderate run trip Compressor runs for 15 min to 18 hrs followed by a compressor trip lastin...

Page 9: ...Data sheet for additional charging information Outdoor units with non AHRI listed indoor coils are not recommended and deviations from rated airflows or non listedcombinationsmayrequiremodificationtot...

Page 10: ...ange of operation Reference the charts to determine the ideal amount of sub cooling for a given liquid pressure Units charged to other values will not perform at the rated unit efficiency EER or rated...

Page 11: ...below the curve T4BD 048KA Charging Chart Cooling Figure 7 Charging Chart for 4 Ton Units TXV Matches 200 220 240 260 280 300 320 340 360 380 400 420 440 460 480 500 520 540 560 580 600 75 80 85 90 95...

Page 12: ...ring wet bulb temperatures are lower than design 1 All pressures are listed in psig and all temperatures in F 2 Discharge temperatures greater than charted values indicate an undercharged system 3 Dis...

Page 13: ...LIQ PRESS DIS TEMP LIQ PRESS DIS TEMP 121 244 135 123 245 135 267 141 125 246 135 268 141 290 147 127 247 136 269 142 291 147 313 154 129 248 136 270 142 292 148 314 154 336 160 131 271 142 293 148 31...

Page 14: ...the liquid line temperature on the inlet and outlet of the filter dryers If it is the factory dryer and in good condition there should be no temperature difference If the temperature difference is lar...

Page 15: ...0 221 232 105 45 239 250 112 60 257 268 120 75 275 286 127 90 288 299 136 105 314 325 146 121 339 350 155 31 228 239 103 46 245 256 110 61 261 272 118 76 278 289 125 91 295 306 133 106 321 332 141 122...

Page 16: ...ot suitable on systems that exceed 150 volts to ground 4 For replacement wires use conductors suitable for 105 C 5 For ampacities and overcurrent protection see unit rating plate 6 Connect to 24 vac 4...

Page 17: ...0 volts to ground 4 For replacement wires use conductors suitable for 105 C 5 For ampacities and overcurrent protection see unit rating plate 6 Connect to 24 vac 40va class 2 circuit See furnace air h...

Page 18: ...ts to ground 4 For replacement wires use conductors suitable for 105 C 5 For ampacities and overcurrent protection see unit rating plate 6 Connect to 24 vac 40va class 2 circuit See furnace air handle...

Page 19: ...19...

Page 20: ...NO INSTALLER NAME CITY________________________ STATE_________________ Has the owner s information been reviewed with the customer YES NO Has the Literature Package been left with the unit YES NO 7096...

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