background image

5

Line Voltage

•  A wiring diagram is located on the inside cover of the 

electrical box of the outdoor unit. The installer should 
become familiar with the wiring diagram before making 
any electrical connections to the outdoor unit.

• 

An electrical disconnect must be located within 
sight of and readily accessible to the unit.
 This 
switch shall be capable of electrically de-energizing 
the outdoor unit.

•  Line  voltage  to  the  unit  should  be  supplied  from  a 

dedicated branch circuit containing the correct fuse 
or circuit breaker for the unit. Incoming field wiring 
and minimum size of electrical conductors and circuit 
protection must be in compliance with information listed 
on the outdoor unit data label. Any other wiring methods 
must be acceptable to authority having jurisdiction.

•  The outdoor unit requires both power and control circuit 

electrical connections. Refer to the wiring diagrams 
(

Figure 9, (page 16)

Figure 10, (page 17)

, & 

Figure 11, (page 18)

) for identification and location 

of outdoor unit field wiring interfaces. Make all electrical 
connections in accordance with all applicable codes 
and ordinances.

•  Overcurrent protection must be provided at the branch 

circuit distribution panel and sized as shown on the unit 
rating label and according to applicable local codes. 
See the unit rating plate for minimum circuit ampacity 
and maximum overcurrent protection limits.

•  Provide power supply for the unit in accordance with the 

unit wiring diagram, and the unit rating plate. Connect 
the line-voltage leads to the terminals on the contactor 
inside the control compartment.

•  Use only copper wire for the line voltage power supply 

to this unit as listed in 

Table 1

. Use proper code agency 

listed conduit and a conduit connector for connecting 
the supply wires to the unit. Use of rain tight conduit 
is recommended.

•  208/230 Volt units are shipped from the factory wired 

for 230 volt operation. For 208V operation, remove the 
lead from the transformer terminal marked 240V and 
connect it to the terminal marked 208V.

2. Insert a light-gauge wire hook between the valve body 

and the restrictor orifice  while being careful not to scratch 
either part. Carefully remove the restrictor orifice from 
the valve body. See 

Figure 3, (page 4)

.

3. Check the actual size of the new orifice. NOTE: The 

size is stamped on its side. Do not use pin gauges to 
measure the orifice diameter.

4. Insert the new orifice into the valve body, with the 

rounded end facing into the valve. See 

Figure 2, (page 

4)

.

 CAUTION:

To prevent damage to the unit or internal 
components, it is recommended that two 
wrenches be used when loosening or tightening 
nuts. Do not over tighten!

5. Realign the assembly nut on the valve body and hand 

tighten both components. Mark a line on both bodies and 
then tighten an additional ¼ turn using two wrenches.  
The movement of the two lines will show how much the 
nut is tightened.

ELECTRICAL WIRING

 WARNING:

To avoid risk of electrical shock, personal 
injury, or death, disconnect all electrical power 
to the unit before performing any maintenance 
or service. The unit may have more than one 
electrical supply.

Label all wires prior to disconnection when 
servicing the unit. Wiring errors can cause 
improper and dangerous operation

•  All electrical connections must be in compliance with 

all applicable local codes and ordinances, and with the 
current revision of the National Electric Code (ANSI/
NFPA 70).

•  For Canadian installations the electrical connections 

and grounding shall comply with the current Canadian 
Electrical Code (CSA C22.1 and/or local codes).

Pre-Electrical Checklist

  Verify that the voltage, frequency, and phase of the 

supply source match the specifications on the unit 
rating plate.

  Verify that the service provided by the utility is sufficient 

to handle the additional load imposed by this equipment. 
Refer to the unit wiring label for proper high and low 
voltage wiring.

  Verify factory wiring is in accordance with the units 

wiring diagram (

Figure 9, (page 16)

Figure 10, (page 

17)

, & 

Figure 11, (page 18)

). Inspect for loose 

connections.

COPPER WIRE SIZE — AWG

(1% VOLTAGE DROP)

SUPPLY WIRE LENGTH-FEET

SUPPLY CIRCUIT

AMPACITY

200

150

100

50

6

8

10

14

15

4

6

8

12

20

4

6

8

10

25

4

4

6

10

30

3

4

6

8

35

3

4

6

8

40

2

3

4

6

45

2

3

4

6

50

2

3

4

6

55

1

2

3

4

60

Wire Size based on N.E.C. for 60° type copper conductors.

Table 1. Copper Wire Size

Summary of Contents for T4BD-042 Series

Page 1: ...n how to operate and maintain the equipment for the life of the product Safety should always be the deciding factor when installing this product and using common sense plays an important role as well...

Page 2: ...orotherhazardous conditions which may result in personal injury or property damage Installation of equipment may require brazing operations Installer must comply with safety codes andwearappropriatesa...

Page 3: ...iled immediately with the carrier Pleaseconsultyourdealerformaintenanceinformation and availability of maintenance contracts Please read all instructions before installing the unit Locating the Heat P...

Page 4: ...dryer is provided with the unit and must be installedintheliquidlineofthesystem Iftheinstallation replaces a system with a filter dryer already present in the liquid line the filter dryer must be rep...

Page 5: ...y andtherestrictororifice whilebeingcarefulnottoscratch either part Carefully remove the restrictor orifice from the valve body See Figure 3 page 4 3 Check the actual size of the new orifice NOTE The...

Page 6: ...Diagnostics Module Select Models Only The CoreSenseTM Diagnostics Module Figure 5 page 7 is a breakthrough innovation for troubleshooting heatpumpandairconditioningsystemfailures Themodule installs ea...

Page 7: ...tart Check List Verify the unit is level and has sufficient clearances for unobstructed airflow Verify the outdoor coil and top of the unit are free from obstructions and debris and all equipment acce...

Page 8: ...2 sec and does not start within 35 sec 10x consecutive Red Flash4 Yellow Off Code5 Yellow Flash 5 Compressor moderate run trip Compressor runs for 15 min to 18 hrs followed by a compressor trip lastin...

Page 9: ...Data sheet for additional charging information Outdoor units with non AHRI listed indoor coils are not recommended and deviations from rated airflows or non listedcombinationsmayrequiremodificationtot...

Page 10: ...ange of operation Reference the charts to determine the ideal amount of sub cooling for a given liquid pressure Units charged to other values will not perform at the rated unit efficiency EER or rated...

Page 11: ...below the curve T4BD 048KA Charging Chart Cooling Figure 7 Charging Chart for 4 Ton Units TXV Matches 200 220 240 260 280 300 320 340 360 380 400 420 440 460 480 500 520 540 560 580 600 75 80 85 90 95...

Page 12: ...ring wet bulb temperatures are lower than design 1 All pressures are listed in psig and all temperatures in F 2 Discharge temperatures greater than charted values indicate an undercharged system 3 Dis...

Page 13: ...LIQ PRESS DIS TEMP LIQ PRESS DIS TEMP 121 244 135 123 245 135 267 141 125 246 135 268 141 290 147 127 247 136 269 142 291 147 313 154 129 248 136 270 142 292 148 314 154 336 160 131 271 142 293 148 31...

Page 14: ...the liquid line temperature on the inlet and outlet of the filter dryers If it is the factory dryer and in good condition there should be no temperature difference If the temperature difference is lar...

Page 15: ...0 221 232 105 45 239 250 112 60 257 268 120 75 275 286 127 90 288 299 136 105 314 325 146 121 339 350 155 31 228 239 103 46 245 256 110 61 261 272 118 76 278 289 125 91 295 306 133 106 321 332 141 122...

Page 16: ...ot suitable on systems that exceed 150 volts to ground 4 For replacement wires use conductors suitable for 105 C 5 For ampacities and overcurrent protection see unit rating plate 6 Connect to 24 vac 4...

Page 17: ...0 volts to ground 4 For replacement wires use conductors suitable for 105 C 5 For ampacities and overcurrent protection see unit rating plate 6 Connect to 24 vac 40va class 2 circuit See furnace air h...

Page 18: ...ts to ground 4 For replacement wires use conductors suitable for 105 C 5 For ampacities and overcurrent protection see unit rating plate 6 Connect to 24 vac 40va class 2 circuit See furnace air handle...

Page 19: ...19...

Page 20: ...NO INSTALLER NAME CITY________________________ STATE_________________ Has the owner s information been reviewed with the customer YES NO Has the Literature Package been left with the unit YES NO 7096...

Reviews: