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GAS INFORMATION

GAS PIPE CAPACITIES

Nominal Pipe

Diameter (IN.)

Length of Pipe Run (Feet)

10

20

30

40

50

60

70

80

1/2

130

90

75

65

55

50

45

40

3/4

280

190

150

130

115

105

95

90

1

520

350

285

245

215

195

180

170

1 1/4

1,050

730

590

500

440

400

370

350

1 1/2

1,600

1,100

890

760

670

610

NOTE: 

The cubic feet per hour listed in the table above must be greater than the cubic feet per hour of gas flow required by 

the furnace. To determine the cubic feet per hour of gas flow required by the furnace, divide the input rate of the furnace by 
the heating value (from gas supplier) of the gas. 

Cubic Feet Per Hour Required =

Input To Furnace (Btu/hr)

Heating Value of Gas (Btu/Cu. Ft.)

Table 8. Capacity of Black Iron Gas Pipe (cu. ft. per hour)

for Natural Gas w/ Specific Gravity = 0.60

GAS FLOW RATES

TIME FOR

ONE REVOLUTION

(SECONDS)

CUBIC FEET PER

REVOLUTION OF GAS METER

1

5

10

10

360

1,800

3,600

12

300

1,500

3,000

14

257

1,286

2,571

16

225

1,125

2,250

18

200

1,000

2,000

20

180

900

1,800

22

164

818

1,636

24

150

750

1,500

26

138

692

1,385

28

129

643

1,286

30

120

600

1,200

32

113

563

1,125

34

106

529

1,059

36

100

500

1,000

38

95

474

947

40

90

450

900

42

86

429

857

44

82

409

818

46

78

391

783

48

75

375

750

50

72

360

720

52

69

346

692

54

67

333

667

56

64

321

643

58

62

310

621

60

60

300

600

62

58

290

581

64

56

281

563

Table 7. Gas Flow Rates (Cubic Feet per Hour)

GAS FLOW RATES

TIME FOR

ONE REVOLUTION

(SECONDS)

CUBIC FEET PER

REVOLUTION OF GAS METER

1

5

10

66

55

273

545

68

53

265

529

70

51

257

514

72

50

250

500

74

49

243

486

76

47

237

474

78

46

231

462

80

45

225

450

82

44

220

439

84

43

214

429

86

42

209

419

88

41

205

409

90

40

200

400

92

39

196

391

94

38

191

383

96

38

188

375

98

37

184

367

100

36

180

360

102

35

176

353

104

35

173

346

106

34

170

340

108

33

167

333

110

33

164

327

112

32

161

321

114

32

158

316

116

31

155

310

118

31

153

305

120

30

150

300

Summary of Contents for CMF95 Series

Page 1: ...l your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department WARNING RISQUE D INCENDIE OU D EXPLOSION Le non respec...

Page 2: ...Base 13 MA 100 Universal Base Installation 14 Installing the Furnace on an MA 100 Base 15 Condensate Drainage 15 GAS SUPPLY PIPING 16 Leak Check 16 High Altitude Application 17 Converting to LP Propan...

Page 3: ...ersonal injury or death This furnace must be installed in accordance with these instructions all applicable local building codes and the current revision of the National Fuel Gas Code ANSI Z223 1 NFPA...

Page 4: ...uses the appliance orequipment Behard wired batterypoweredorboth ShallcomplywithNFPA720 2005Edition c A product approved vent terminal must be used andifapplicable aproduct approvedairintakemust be us...

Page 5: ...tworkshouldbeappropriatelysizedtothecapacity of the furnace to ensure its proper airflow rating For installations above 2 000 ft the furnace should have a sea level input rating large enough that it w...

Page 6: ...SSEMENT RISQUE D EMPOISONNEMENT AU MONOXYDE DE CARBONED Le non respect des consignes suivantes portant sur chacun des appareils raccord s au syst me d vacuation mis en service pourrait entra ner l emp...

Page 7: ...t be known When estimating the length of vent runs consideration must be made to the effect of elbows and other fittings This is conveniently handled using the idea of equivalent length Thismeansthefi...

Page 8: ...mination to windows and building air intakes Vent and combustion air intake terminations must be located to ensure proper furnace operation and conformance to applicable codes A vent terminal must be...

Page 9: ...hown in Figure 4 The roof penetration mustbeproperlyflashedandwaterproofedwithaplumbing roof boot or equivalent flashing Vent and combustion air piping may be installed in an existing chimney which is...

Page 10: ...I VentilAire IV Figure 5 VentilAire III IV Vent Freezing Protection CAUTION When the vent pipe is exposed to temperatures below freezing i e when it passes through unheated spaces chimneys etc the pip...

Page 11: ...vent leakage It is good practice to seal all connections and joints with industrial grade sealing tape or liquid sealant Requirements for sealing ducts vary from region to region Consult with local co...

Page 12: ...CAUTION HAZARD OF ASPHYXIATION DO NOT COVER OR RESTRICT FLOOR RETURN AIR OPENING or equivalent For closet installation with less than 6 front clearance but not less than 1 a louvered door must be used...

Page 13: ...fastenthefrontofthefurnace and the base to the floor with 8 x 1 2 sheet metal screws FURNACE INSTALLATION NOTE Sinceallinstallationsaredifferent thesequenceof these steps may differ from the actual in...

Page 14: ...opening and center the top of the feeder duct in 14 1 8 x 14 1 8 floor opening 5 Using the feeder duct as a guide mark and cut a 12 x 12 opening in the supply duct Remove the base and transition feede...

Page 15: ...will cause improper operation or damage to the furnace It is recommended that all drain lines on the outside of the residence be wrapped with an industry approved insulation or material allowed by loc...

Page 16: ...l gas hookups are shown in Figure 12 Leak Check FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury or property damage Installation and service must be pe...

Page 17: ...nstallation may only be accomplished withfactorysuppliedorifices Donotattemptto drill out orifices in the field Improperly drilled orifices may cause fire explosion carbon monoxide poisoning personal...

Page 18: ...ple Elevation 5 000 feet Type of Gas Natural Gas Local Heating Value of Gas 750 From Table 10 find 750 and follow down the column stop at the 5 000 feet row The heating value listed is LOW Table 12 wi...

Page 19: ...ten until snug Make sure LP is visible after conversion Gas Pressure Verification Measuring the Supply Gas Pressure 1 Turn OFF the gas supply at the manual valve located on the outside of the unit 2 U...

Page 20: ...are lit check all gas connections for leaks again with the soap and water solution Measuring the Manifold Pressure The manifold pressure must be measured by installing a pressure gauge Manometer Magn...

Page 21: ...tothefurnace nameplate or Table 4 An electrical disconnect must be installed readily accessiblefromandlocatedwithinsightofthefurnace See Figure 18 page 29 or the wiring diagram label inside of the con...

Page 22: ...otection2 045 45 000 18 115 60 1 127 103 11 0 14 20 13 1 21 7 072 72 000 18 115 60 1 127 103 10 4 14 20 12 4 20 4 NOTE Minimum wire gauge and maximum fuse circuit breaker amperage are based on MCA1 an...

Page 23: ...e input rate in Btuh See example 6 The manifold pressure must be set to the appropriate valueforeachinstallationbyaqualifiedinstaller service agency or the gas supplier WARNING Do not attempt to drill...

Page 24: ...nutes before taking any temperature readings The temperature rise is the difference between the supply and return air temperatures Verifying Burner Operation CAUTION The door over the burners may only...

Page 25: ...alve and inducer remains energized The control goes to blower on delay 8 If flame is present the control energizes the blower on theselectedHEATspeed30secondsafterthegasvalve opened The gas valve and...

Page 26: ...piping at the furnace 6 Remove the piping between the gas valve and the ground joint union If applicable 7 Remove the burner box door 6 screws 8 Remove 4 screws securing the manifold assembly to the b...

Page 27: ...Fault Flash On Open Limit Switch Fault Flash Off Motor Fault On Off Diagnostic Description Yellow LED Low Flame Sensor Signal Continuous Flash Flame Present On Table 6 Control Board Fault Conditions...

Page 28: ...8 1 3 8 1 5 8 24 3 16 4 3 4 2 7 8 1 3 4 1 3 4 16 1 2 13 5 8 3 1 2 X 1 1 2 Slots for Gas Pipe Condensate drains Typ FRONT VIEW LEFT SIDE TOP VIEW BOTTOM VIEW 3 3 4 Dia 2 Places 32 2 7 8 Dia Hole for Li...

Page 29: ...SINGLE STAGE THERMOSTAT TO OUTDOOR UNIT FIELD WIRING LEGEND LOW VOLTAGE HIGH VOLTAGE WIRING DIAGRAM For 80 and 90 Single Stage Furnaces Refer to the Installation Instructions provided with the furnac...

Page 30: ...ER REVOLUTION OF GAS METER 1 5 10 10 360 1 800 3 600 12 300 1 500 3 000 14 257 1 286 2 571 16 225 1 125 2 250 18 200 1 000 2 000 20 180 900 1 800 22 164 818 1 636 24 150 750 1 500 26 138 692 1 385 28...

Page 31: ...T BTU 45 000 72 000 0 to 1 999 FT 49 47 2 000 to 2 999 FT 50 48 3 000 to 3 999 FT 50 48 4 000 to 4 999 FT 51 48 5 000 to 5 999 FT 51 49 6 000 to 6 999 FT 51 49 7 000 to 7 999 FT 52 50 8 000 to 8 999 F...

Page 32: ...ls All Clearances in this Figure apply on both walls G Clearance to inside corner All Clearances in this Figure apply on both walls All Clearances in this Figure apply on both walls H Clearance to eac...

Page 33: ...ble Wall Normal Snow Level COMBUSTION AIR Seal Caulk Around Pipes at Building 90 Elbow 7 12 Min 90 Elbow 90 Elbow Support System on Vertical Rise FLUE PIPE COMBUSTION AIR See Table 2 for PVC Pipe Leng...

Page 34: ...34...

Page 35: ...35...

Page 36: ...efully before starting the installation Return these instructions to the customer s package for future reference PROPOSITION 65 WARNING This product contains chemicals known to the state of California...

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