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After  the  gas  piping  to  the  furnace  is  complete,  all 
connections must be tested for gas leaks. This includes 
pipe  connections  at  the  main  gas  valve,  emergency 
shutoff valve and flexible gas connectors (if applicable). 
The  soap  and  water  solution  can  be  applied  on  each 
joint or union using a small paintbrush. If any bubbling is 
observed, the connection is not sealed adequately and 
must  be  retightened.  Repeat  the  tightening  and  soap 
check process until bubbling ceases.

IMPORTANT NOTE: When pressure testing gas supply 
lines at pressures greater than 1/2 psig (14 inch W.C.), 
the gas supply piping system must be disconnected 
from the furnace to prevent damage to the gas control 
valve. If the test pressure is less than or equal to 1/2 
psig (14 inch W.C.), close the manual shut-off valve.

High Altitude Application

High  altitude  conversion  with  this  furnace  depends  on 
the installation altitude and the heating value of the gas. 
Installation of this furnace at altitudes above 2,000 feet 
shall be in accordance with local codes, or in the absence 
of local codes, the National Fuel Gas Code, ANSI Z223/
NFPA 54 or National Standard of Canada, Natural Gas & 
Propane Installation Code CGA B149.1. Please consult 
your local code authority.

The  installer  must  indicate  the  furnace  has  been 

converted to high altitude. This may be accomplished 

by marking the rating plate with a permanent marker.

 WARNING:

The reduction of input rating necessary for high 
altitude installation may only be accomplished 
with factory supplied orifices. Do not attempt to 
drill out orifices in the field. Improperly drilled 
orifices  may  cause  fire,  explosion,  carbon 
monoxide poisoning, personal injury or death.

The furnaces are shipped from the factory with orifices 
and gas regulator settings for natural gas operation at sea 
level altitudes. At 2000 feet, the NFGC requires that this 
appliance be derated 4% for each 1000 feet of altitude. 
For example, the input needs to be reduced 8% at 2,000 
feet, 12% at 3,000 feet, etc. This deration is in reference 
to the input rate and gas heating value at sea level.

To derate the furnace requires knowing the heating value of 
the gas at the installation site. Heating values at particular 
job sites vary for two reasons:

1. The chemical mixture of the gas varies across regions 

and is expressed as the “sea level heating value”.

2. The heating value varies by altitude. For this reason, 

especially  in  high  altitude  areas,  the  local  gas  utility 
specifies the heating value at the residence’s gas meter 
as the “local value”.

RISQUE D’INDENDIE OU D’EXPLOSION

Le  non-respect  des  avertissements  de 

sécurité 

pourrait d’entraîner des blessures 

graves, la mort ou des dommages matériels.

Ne jamais utiliser une flamme nue por vérifier la 

présence des fuites de gaz. Pour la vérification 

de  tous  les  joints,  utiliser  plutôt  une  solution 

savonneuse commerciale fabriquée spécifiquement 

pur la détection des fuites de gaz. Un incendie ou 

une  explosion  peut  entraîner  des  dommages 

matériels, des blessures ou la mort.

 

AVERTISSEMENT

:

4

Gas Valve

Shut-Off

Valve

Elbows

Ground

Joint Union

Figure 12. Typical Gas Connections

Summary of Contents for CMF95 Series

Page 1: ...l your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department WARNING RISQUE D INCENDIE OU D EXPLOSION Le non respec...

Page 2: ...Base 13 MA 100 Universal Base Installation 14 Installing the Furnace on an MA 100 Base 15 Condensate Drainage 15 GAS SUPPLY PIPING 16 Leak Check 16 High Altitude Application 17 Converting to LP Propan...

Page 3: ...ersonal injury or death This furnace must be installed in accordance with these instructions all applicable local building codes and the current revision of the National Fuel Gas Code ANSI Z223 1 NFPA...

Page 4: ...uses the appliance orequipment Behard wired batterypoweredorboth ShallcomplywithNFPA720 2005Edition c A product approved vent terminal must be used andifapplicable aproduct approvedairintakemust be us...

Page 5: ...tworkshouldbeappropriatelysizedtothecapacity of the furnace to ensure its proper airflow rating For installations above 2 000 ft the furnace should have a sea level input rating large enough that it w...

Page 6: ...SSEMENT RISQUE D EMPOISONNEMENT AU MONOXYDE DE CARBONED Le non respect des consignes suivantes portant sur chacun des appareils raccord s au syst me d vacuation mis en service pourrait entra ner l emp...

Page 7: ...t be known When estimating the length of vent runs consideration must be made to the effect of elbows and other fittings This is conveniently handled using the idea of equivalent length Thismeansthefi...

Page 8: ...mination to windows and building air intakes Vent and combustion air intake terminations must be located to ensure proper furnace operation and conformance to applicable codes A vent terminal must be...

Page 9: ...hown in Figure 4 The roof penetration mustbeproperlyflashedandwaterproofedwithaplumbing roof boot or equivalent flashing Vent and combustion air piping may be installed in an existing chimney which is...

Page 10: ...I VentilAire IV Figure 5 VentilAire III IV Vent Freezing Protection CAUTION When the vent pipe is exposed to temperatures below freezing i e when it passes through unheated spaces chimneys etc the pip...

Page 11: ...vent leakage It is good practice to seal all connections and joints with industrial grade sealing tape or liquid sealant Requirements for sealing ducts vary from region to region Consult with local co...

Page 12: ...CAUTION HAZARD OF ASPHYXIATION DO NOT COVER OR RESTRICT FLOOR RETURN AIR OPENING or equivalent For closet installation with less than 6 front clearance but not less than 1 a louvered door must be used...

Page 13: ...fastenthefrontofthefurnace and the base to the floor with 8 x 1 2 sheet metal screws FURNACE INSTALLATION NOTE Sinceallinstallationsaredifferent thesequenceof these steps may differ from the actual in...

Page 14: ...opening and center the top of the feeder duct in 14 1 8 x 14 1 8 floor opening 5 Using the feeder duct as a guide mark and cut a 12 x 12 opening in the supply duct Remove the base and transition feede...

Page 15: ...will cause improper operation or damage to the furnace It is recommended that all drain lines on the outside of the residence be wrapped with an industry approved insulation or material allowed by loc...

Page 16: ...l gas hookups are shown in Figure 12 Leak Check FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury or property damage Installation and service must be pe...

Page 17: ...nstallation may only be accomplished withfactorysuppliedorifices Donotattemptto drill out orifices in the field Improperly drilled orifices may cause fire explosion carbon monoxide poisoning personal...

Page 18: ...ple Elevation 5 000 feet Type of Gas Natural Gas Local Heating Value of Gas 750 From Table 10 find 750 and follow down the column stop at the 5 000 feet row The heating value listed is LOW Table 12 wi...

Page 19: ...ten until snug Make sure LP is visible after conversion Gas Pressure Verification Measuring the Supply Gas Pressure 1 Turn OFF the gas supply at the manual valve located on the outside of the unit 2 U...

Page 20: ...are lit check all gas connections for leaks again with the soap and water solution Measuring the Manifold Pressure The manifold pressure must be measured by installing a pressure gauge Manometer Magn...

Page 21: ...tothefurnace nameplate or Table 4 An electrical disconnect must be installed readily accessiblefromandlocatedwithinsightofthefurnace See Figure 18 page 29 or the wiring diagram label inside of the con...

Page 22: ...otection2 045 45 000 18 115 60 1 127 103 11 0 14 20 13 1 21 7 072 72 000 18 115 60 1 127 103 10 4 14 20 12 4 20 4 NOTE Minimum wire gauge and maximum fuse circuit breaker amperage are based on MCA1 an...

Page 23: ...e input rate in Btuh See example 6 The manifold pressure must be set to the appropriate valueforeachinstallationbyaqualifiedinstaller service agency or the gas supplier WARNING Do not attempt to drill...

Page 24: ...nutes before taking any temperature readings The temperature rise is the difference between the supply and return air temperatures Verifying Burner Operation CAUTION The door over the burners may only...

Page 25: ...alve and inducer remains energized The control goes to blower on delay 8 If flame is present the control energizes the blower on theselectedHEATspeed30secondsafterthegasvalve opened The gas valve and...

Page 26: ...piping at the furnace 6 Remove the piping between the gas valve and the ground joint union If applicable 7 Remove the burner box door 6 screws 8 Remove 4 screws securing the manifold assembly to the b...

Page 27: ...Fault Flash On Open Limit Switch Fault Flash Off Motor Fault On Off Diagnostic Description Yellow LED Low Flame Sensor Signal Continuous Flash Flame Present On Table 6 Control Board Fault Conditions...

Page 28: ...8 1 3 8 1 5 8 24 3 16 4 3 4 2 7 8 1 3 4 1 3 4 16 1 2 13 5 8 3 1 2 X 1 1 2 Slots for Gas Pipe Condensate drains Typ FRONT VIEW LEFT SIDE TOP VIEW BOTTOM VIEW 3 3 4 Dia 2 Places 32 2 7 8 Dia Hole for Li...

Page 29: ...SINGLE STAGE THERMOSTAT TO OUTDOOR UNIT FIELD WIRING LEGEND LOW VOLTAGE HIGH VOLTAGE WIRING DIAGRAM For 80 and 90 Single Stage Furnaces Refer to the Installation Instructions provided with the furnac...

Page 30: ...ER REVOLUTION OF GAS METER 1 5 10 10 360 1 800 3 600 12 300 1 500 3 000 14 257 1 286 2 571 16 225 1 125 2 250 18 200 1 000 2 000 20 180 900 1 800 22 164 818 1 636 24 150 750 1 500 26 138 692 1 385 28...

Page 31: ...T BTU 45 000 72 000 0 to 1 999 FT 49 47 2 000 to 2 999 FT 50 48 3 000 to 3 999 FT 50 48 4 000 to 4 999 FT 51 48 5 000 to 5 999 FT 51 49 6 000 to 6 999 FT 51 49 7 000 to 7 999 FT 52 50 8 000 to 8 999 F...

Page 32: ...ls All Clearances in this Figure apply on both walls G Clearance to inside corner All Clearances in this Figure apply on both walls All Clearances in this Figure apply on both walls H Clearance to eac...

Page 33: ...ble Wall Normal Snow Level COMBUSTION AIR Seal Caulk Around Pipes at Building 90 Elbow 7 12 Min 90 Elbow 90 Elbow Support System on Vertical Rise FLUE PIPE COMBUSTION AIR See Table 2 for PVC Pipe Leng...

Page 34: ...34...

Page 35: ...35...

Page 36: ...efully before starting the installation Return these instructions to the customer s package for future reference PROPOSITION 65 WARNING This product contains chemicals known to the state of California...

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