Nordson EFD ValveMate 7100 Operating Manual Download Page 3

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ValveMate 7100 Controller

+1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.

Contents

Contents .......................................................................................................................................................3
Introduction ..................................................................................................................................................4
Nordson EFD Product Safety Statement .....................................................................................................5

Specifications .............................................................................................................................................10
Operating Features .....................................................................................................................................12

Front Panel Buttons / Modes of Operation .............................................................................................12
Indicator Lamps ......................................................................................................................................13
Back Panel Markings ..............................................................................................................................13

I/O Connection Schematics .......................................................................................................................19
Air Connections ..........................................................................................................................................20

Air Output Connection ............................................................................................................................20
Air Input Connection ...............................................................................................................................20

Final Setup Checklist ..................................................................................................................................21
Testing the Dispense Valve ........................................................................................................................22
How To .......................................................................................................................................................23

Part Number ...............................................................................................................................................25
Replacement Parts .....................................................................................................................................25
Troubleshooting .........................................................................................................................................26

Summary of Contents for ValveMate 7100

Page 1: ...ValveMate 7100 Controller Operating Manual Electronic pdf files of Nordson EFD manuals are also available at www nordsonefd com...

Page 2: ...0 years of industrial dispensing experience Most questions you will have are answered in this manual However if you need assistance please do not hesitate to contact EFD or your authorized EFD distrib...

Page 3: ...ion 12 Indicator Lamps 13 Back Panel Markings 13 Typical Setup 14 Mounting the ValveMate 7100 15 External Power Adapter 16 Input Output Connections 17 Initiate Connections 18 Alarm OUT Connection 18 A...

Page 4: ...iding dispense time ranges of 0 001 to 99 9 seconds Bright red LED display Push button purge feature Low air pressure optional tank low level detection or other alarm detection devices End of Cycle fe...

Page 5: ...of electric shock Disconnect power before removing covers and or disconnect lock out and tag switches before servicing electrical equipment If you receive even a slight electrical shock shut down all...

Page 6: ...rvicing high pressure equipment A jet of high pressure fluid can cut like a knife and cause serious bodily injury amputation or death Fluids penetrating the skin can also cause toxic poisoning Any inj...

Page 7: ...t operate equipment unless safety guards doors and covers are intact and automatic interlocks are operating properly Do not bypass or disarm any safety devices Keep clear of moving equipment Before ad...

Page 8: ...ency stop buttons shutoff valves and fire extinguishers are located Preventive Maintenance As part of maintaining continuous trouble free use of this product Nordson EFD recommends the following simpl...

Page 9: ...ulations after one time use Do not clean components with strong solvents MEK acetone THF etc Clean cartridge retainer systems and barrel loaders with mild detergents only To prevent fluid waste use No...

Page 10: ...mum Electrical input connector Switchcraft L722RA or equivalent locking type External power adapter 100 240 VAC 10 50 60Hz input 24 VDC 5 0 63 Amp output Switchcraft S761K locking DC plug or equivalen...

Page 11: ...SJ T11363 2006 Indicates that this toxic or hazardous substance contained in all the homogeneous materials for this part according to EIP A EIP B EIP C is below the limit requirement in SJ T11363 2006...

Page 12: ...on will provide different results according to the selected MODE TIME SET Pressing the buttons will decrement or increment the valve on time In SETUP or TEACH mode pressing both buttons simultaneously...

Page 13: ...ng that the maximum air input pressure is 7 0 bar 100 psi Excessive air input pressure may damage the equipment Foot Pedal Finger Switch Connector Switch symbol identifies the connector for a momentar...

Page 14: ...from the reservoir If using an EFD tank open the pressure relief valve as well Before opening the reservoir check the pressure gauge to verify that the pressure is zero 0 On all EFD cartridge reservoi...

Page 15: ...ure the bracket Use the universal mounting bracket included to mount the controller either over or under the cabinet The bracket allows the controller to pivot 30 from a horizontal position When mount...

Page 16: ...Sales and service of Nordson EFD dispensing systems are available worldwide External Power Adapter A universal 24 VDC remote power supply with a locking ring DC connector is included with each ValveM...

Page 17: ...e CC initiate inputs Outputs include an Alarm Out End of Cycle EOC and a 24 VDC courtesy power 5 24 VDC INIT Dispense initiate input activated with a 5 24 VDC input voltage EOC OUT End of Cycle feedba...

Page 18: ...fer to the How to instructions on page 23 to enable When enabled as an alarm input the CC INIT on pins 7 and 8 is connected to a normally closed switch such as a low level reservoir float switch Pins...

Page 19: ...ATE 5 24 VDC 3 mA AT 5VDC 19 mA AT 24 VDC POWER IN 24 VDC 0 63 A MAX INPUTS OUTPUTS SWITCH CLOSURES 24 VDC MAX 100 mA MAX CC INIT NO SWITCH 19 mA MAX or COURTESY SUPPLY 24 VDC 200 mA MAX ALARM IN NC S...

Page 20: ...tank cartridge reservoirs 3 m 9 ft of 6 mm OD air line is supplied Using the 6 mm push in fitting supplied connect one end to the P N 7016230 air tee Connect the other end of the air line by pushing...

Page 21: ...Setup Checklist 1 Air pressure to ValveMate 7100 is set to 4 8 bar 70 psi 1 2 Initiate connection and I O are wired correctly 2 3 Valve and fluid reservoir are properly connected 3 4 Valve is set up a...

Page 22: ...d from the system Adjust the tank pressure or valve stroke knob to set a flow rate that is not too low or too high A high flow rate will make setting up a small dot difficult or could cause splashing...

Page 23: ...between TIME and STEADY operation Step 3 When appears on LED display press Mode button to return to RUN How to Use the TEACH Mode Step 1 Press MODE button and scroll to TEACH Step 2 Press and hold CYC...

Page 24: ...adout Step 1 Press MODE button and scroll to STEADY Step 2 Press and hold until Aon or Aof is visible Step 3 Press button one time Step 4 Press or button to toggle between for BAR and for PSI PSI Form...

Page 25: ...re available worldwide Replacement Parts Part Description 7026520 KIT VALVE SOLENOID 24VDC 1 8W WITH CONN 7026519 KIT POWER SUPPLY DC EXTERNAL 7100 7140 not shown 7026543 KIT DC CABLE ASSEMBLY 2M LOCK...

Page 26: ...h as air cylinders are not causing a pressure drop in the ValveMate 7100 input air line Unit is not responding to the initiate signal Check to make sure the unit is not in a mode other than RUN The re...

Page 27: ...ValveMate 7100 Controller 27 www nordsonefd com info nordsonefd com 1 401 431 7000 Sales and service of Nordson EFD dispensing systems are available worldwide Notes...

Page 28: ...incompatible with equipment when the equipment is installed and operated in accordance with factory recommendations and instructions Nordson EFD will repair or replace free of charge any defective pa...

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