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SK 500E – Users Manual for Frequency Inverters

186

BU 0500 EN-3021

8.2 Process controller

The process controller is a PI controller which can be used to limit the controller output. In addition, the
output is scaled as a percentage of a master setpoint. This provides the option of controlling any
downstream drives with the master setpoint and readjusting using the PI controller.

+

-

X

x1

x2

y

x1*x2

y=

100 %

+

+

Fig. 15: Process controller flow diagram

Pos: 499 /Anleitungen/Elektronik/FU und Starter/9. Zusatzinformationen [BU 0500 / BU 0200]/Prozessregler/Anwendungsbeispiel Prozessregler [SK 1x0E, SK 2xxE, SK 5xxE] @ 0\mod_1328186990203_388.docx @ 14190 @ 3 @ 1

8.2.1 Process controller application example

M

M

M

M

0V

10V

Master
setpoint

Analog input 1

(P400=4)
or
Analog input 2

Setpoint

P412 = 0.0-10.0V

Controlled drive via CR

Actual value

Analog input 1
(P400=14)
or
Analog input 2

Compensating roller = CR (dancer roller)

Ramp PID controller P416

Pilot machine

P-Factor P413
I-Factor P414

Actual

position of CR

via

potentiometer

0 – 10V

PI controller

Centre = 5V
nominal
position

Min. limitation

P466

Lead

Analog input 1

(P400 = 16)

Start-up time P102

Setpoint ramp

Max. limitation

P415

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188
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Summary of Contents for BU 0500

Page 1: ...EN BU 0500 SK 500E Users Manual for Frequency Inverters ...

Page 2: ... approved 3 Transport storage Information regarding transport storage and correct handling must be complied with 4 Installation The installation and cooling of the equipment must be implemented according to the regulations in the corresponding documentation The devices must be protected against impermissible loads Especially during transport and handling components must not be deformed and or insu...

Page 3: ...tallation in control cabinets All details regarding technical data and permissible conditions at the installation site must be complied with Commissioning commencement of the intended use is not permitted until it has been ensured that the machine complies with the EMC Directive 2004 108 EEC from 04 20 2016 2014 30 EU and that the conformity of the end product meets the Machinery Directive 2006 42...

Page 4: ...ons February 2015 For an overview of the amendments to the above editions please refer to the February 2015 version Part No 6075002 0715 BU 0500 April 2016 6075002 1516 V 3 1 R0 Including General corrections Adaptation of parameters P220 241 312 315 334 504 513 520 740 741 748 Error message I000 8 and I000 9 added Revision of section Standards and Approvals Revision of section UL cUL for CSA Volta...

Page 5: ...escribed here this document must be provided to all users in a suitable form Any editing or amendment or other utilisation of the document is prohibited Pos 9 Allgemein Allgemeingültige Module Herausgeber 0 mod_1325779078002_388 docx 5270 1 Publisher Getriebebau NORD GmbH Co KG Getriebebau Nord Straße 1 22941 Bargteheide Germany http www nord com Fon 49 0 45 32 289 0 Fax 49 0 45 32 289 2253 ...

Page 6: ...2 6 1 Electrical data for brake resistors 37 2 6 2 Dimensions of bottom mounted BR SK BR4 38 2 6 3 Dimensions of chassis BR SK BR2 40 2 6 4 Brake resistor assignments 40 2 6 5 Combination of brake resistors 41 2 6 6 Monitoring of the brake resistor 44 2 6 6 1 Monitoring with a temperature switch 44 2 6 6 2 Monitoring with current measurement and calculation 44 2 7 Chokes 45 2 7 1 Mains chokes 45 2...

Page 7: ...echnology 181 8 Additional information 184 8 1 Setpoint processing 184 8 2 Process controller 186 8 2 1 Process controller application example 186 8 2 2 Process controller parameter settings 187 8 3 Electromagnetic compatibility EMC 188 8 3 1 General Provisions 188 8 3 2 EMC evaluation 188 8 3 3 EMC of device 189 8 3 4 EC Declaration of Conformity 192 8 4 Reduced output power 193 8 4 1 Increased h...

Page 8: ...frequency inverter 38 Fig 6 Typical brake resistor connections 43 Fig 7 Diagram of a DC coupling 56 Fig 8 Diagram of a DC coupling with an input feedback unit 57 Fig 9 Modular assemblies SK 5xxE 74 Fig 10 SimpleBox SK CSX 0 78 Fig 11 Top side of FI with RJ12 RJ45 connection 78 Fig 12 SimpleBox SK CSX 0 menu structure 80 Fig 13 Motor type plate 83 Fig 14 Setpoint processing 185 Fig 15 Process contr...

Page 9: ...egrated mains filter 53 Table 21 Tools 58 Table 22 Connection data 58 Table 23 Colour and contact assignments for NORD TTL HTL incremental encoders 72 Table 24 RJ45 WAGO connection module 73 Table 25 Overview of Technology Units and Control Boxes 75 Table 26 Overview of Technology Units and Bus Systems 76 Table 27 Overview of technology units other optional modules 76 Table 28 SimpleBox SK CSX 0 f...

Page 10: ...s available at the date of publication of this manual are listed by name in the relevant sections TI Pos 19 Anleitungen Elektronik FU und Starter 1 Allgemeines Allgemeines_Inhalt_Ergänzung SK 5xxE 6 mod_1429694302611_388 docx 212578 1 As standard the frequency inverters are equipped with a fixed heat sink via which the power losses are dissipated to the environment Alternatively for sizes 1 4 ther...

Page 11: ...tion on digital input 5 possible above size 5 an additional thermistor input is available as standard Table 2 Overview of SK 500E performance grading features Pos 21 Anleitungen Elektronik FU und Starter 1 Allgemeines Überblick 2 Abweichende Hardwareeigenschaften SK 5xxE 1 mod_1340695009508_388 docx 28170 1 Differing hardware features Version Description SK 5xxE CP compared with SK 5xxE ColdPlate ...

Page 12: ...he harmonic voltage which is superimposed on the mains voltage Result Overload up to total failure of the X2 capacitors Impermissible charging of the link circuit with error messages up to exceeding of the permissible link circuit voltage with total failure In both cases permanent damage to the frequency inverter is possible Information Devices above 45 kW Size 8 11 For inverters of Size 8 to 11 l...

Page 13: ...ilter circuits c Sliding contacts in power rails may cause brief power interruptions e g transport carriages in high bay storage warehouses Pos 23 Anleitungen Elektronik FU und Starter 1 Allgemeines Lieferung 0 mod_1325780242208_388 docx 5339 2 1 1 3 Delivery Check the equipment immediately after delivery unpacking for transport damage such as deformation or loose parts If there is any damage cont...

Page 14: ...CTR SK TU3 PAR SK CSX 0 please see chapter 3 2 Overview of technology units Technology units for installation in the control cabinet For commissioning parameterisation and control of the device Type SK CSX 3E SK PAR 3E please see chapter 3 2 Overview of technology units Hand held control boxes For control of the inverter Typ SK POT Refer to BU 0040 NORD CON MS Windows based software For commission...

Page 15: ... processes Type SK BR2 please see chapter 2 6 Brake resistor BR Bottom mounted brake resistor Refer to Chassis mounted brake resistor Type SK BR4 please see chapter 2 6 Brake resistor BR Choke Output choke Reduction of radiated interference EMC from the motor cable compensation of cable capacitances Type SK CO1 please see chapter 2 7 2 Output choke SK CO1 Input choke Reduction of mains induced har...

Page 16: ... combination filter Reduction of radiated interference EMC and compensation of cable capacitances Type SK NHD please see chapter 2 8 1 Mains filter SK NHD up to size 4 Installation versions Mounting rail mounting set Set for mounting the inverter on a standard TS35 mounting rail EN 50022 Type SK DRK1 please see chapter 2 4 Snap on mounting rail kit SK DRK1 External heat sink kit Heat sink kit for ...

Page 17: ... F converter Signal converter for conversion of the 0 10 V analog signals from a potentiometer into pulse signals for evaluation at the digital input of the frequency inverter SK 500E SK 535E Type connection module V F converter Refer to Link Connection module V I converter Signal converter to convert 0 10 V analog signals to 0 20 mA signals for example for evaluation by a PLC with a current signa...

Page 18: ... are operating materials intended for use in industrial high voltage systems and are operated at voltages that could lead to severe injuries or death if they are touched The device and its accessories must only be used for the purpose which is intended by the manufacturer Unauthorised modifications and the use of spare parts and additional equipment which has not been purchased from or recommended...

Page 19: ... carry hazardous voltages for up to 5 minutes after being switched off at the mains Follow the 5 Safety Rules 1 Switch off the power 2 Secure against switching on 3 Check for no voltage 4 Earthing and short circuiting 5 Cover or fence off neighbouring live components Pos 29 2 Anleitungen Elektronik FU und Starter 1 Allgemeines Sicherheits und Installationshinweise Sicherheitshinweise aus Kapitel S...

Page 20: ...llationshinweise Sicherheitshinweise aus Kapitel Sicherheitshinweise Achtung Beschädigung am Gerät Netzimpedanz 5 mod_1399455911617_388 docx 131217 1 NOTICE Damage to the device For single phase operation 115 230 V the mains impedance must be at least 100 µH for each conductor If this is not the case a mains choke must be installed Failure to comply with this may cause damage to the device due to ...

Page 21: ...val Directive Applied standards Certificates Label CE European Union Low Voltage 2014 35 EU EN 61800 5 1 EN 60529 EN 61800 3 EN 63000 EN 61800 9 1 EN 61800 9 2 C310600 EMC 2014 30 EU RoHS 2011 65 EU Delegated directive EU 2015 863 Ecodesign 2009 125 EC Regulation EU Ecodesign 2019 1781 UL USA UL 61800 5 1 E171342 CSA Canada C22 2 No 274 13 E171342 RCM Australia F2018L00028 EN 61800 3 133520966 EAC...

Page 22: ...8 2 9 2 0 1 7 50 0 IE2 112 323 4 0 2 3 3 4 2 2 1 7 3 1 2 0 1 7 50 0 IE2 152 323 3 4 1 9 2 7 1 6 1 3 2 3 1 4 1 2 50 0 IE2 182 323 3 5 1 9 2 9 1 7 1 3 2 4 1 5 1 2 50 0 IE2 550 340 3 9 3 4 3 7 3 3 3 2 3 6 3 2 3 2 8 5 IE2 750 340 3 4 2 7 3 2 2 6 2 4 3 1 2 5 2 3 8 5 IE2 111 340 3 1 2 3 2 9 2 2 2 0 2 7 2 2 2 0 8 9 IE2 151 340 3 0 2 2 2 8 2 1 1 8 2 6 2 0 1 8 8 9 IE2 221 340 2 9 2 0 2 6 1 9 1 6 2 4 1 8 1 ...

Page 23: ...11 0 37 8 40 50 200 V 240 V 152 323 19 5 15 0 51 1 40 50 200 V 240 V 182 323 23 9 18 5 62 6 40 50 200 V 240 V 550 340 1 2 0 6 1 7 40 50 380 V 480 V 750 340 1 6 0 8 2 3 40 50 380 V 480 V 111 340 2 1 1 1 3 1 40 50 380 V 480 V 151 340 2 8 1 5 4 0 40 50 380 V 480 V 221 340 3 8 2 2 5 5 40 50 380 V 480 V 301 340 5 2 3 0 7 5 40 50 380 V 480 V 401 340 6 6 4 0 9 5 40 50 380 V 480 V 551 340 8 7 5 5 12 5 40 ...

Page 24: ...Frequency Inverters 24 BU 0500 EN 3021 Electrical data Pos 33 Anleitungen Elektronik FU und Starter 1 Allgemeines Zulassungen UL und cUL Zulassung_Teil 2_Ergänzung SK 1xxE SK 2xxE SK 5xxE 7 mod_1433943883212_388 docx 223873 5 1 ...

Page 25: ... 1 Suitable For Use On A Circuit Capable Of Delivering Not More Than 10 000 rms Symmetrical Amperes 120 Volts Maximum When Protected by A Circuit Breaker Having An Interrupting Rating Not Less Than 10 000 rms Symmetrical Amperes 480 Volts Maximum The specific Circuit Breaker ratings are shown in 1 For 240 V models only For 240V models only Suitable For Use On A Circuit Capable Of Delivering Not Mo...

Page 26: ...Maximum Suitable For Use On A Circuit Capable Of Delivering Not More Than 65000 rms Symmetrical Amperes 500 V Maximum When Protected By CC J T or R Class Fuses or When Protected By A Circuit Breaker Having An Interrupting Rating Not Less Than 65000 rms Symmetrical Amperes 480 277 Volts Y Maximum The specific fuse circuit breaker sizes for each models are shown in 1 Voltage rating of the fuses and ...

Page 27: ...hen Protected by A Circuit Breaker Having An Interrupting Rating Not Less Than 65 000 rms Symmetrical Amperes 480 Volts Maximum The specific Circuit Breaker ratings are shown in 1 1 7 2 Pos 35 Anleitungen Elektronik FU und Starter 1 Allgemeines Typenschlüssel Typenschlüssel Nomenklatur allgemein 7 mod_1434023855039_388 docx 224146 2 1 1 9 Type code nomenclature Unique type codes have been defined ...

Page 28: ...ut A Class A1 C2 or B C1 Mains voltage x12 115 V x23 230 V x40 400 V x50 500 V Number of mains phases 1xx single phase 3xx 3 phase Digits before comma for power 0 0 xx 1 0x x0 2 0xx 0 Device rated power 250 0 25 kW 370 0 37 kW 163 160 0 kW Device series SK 500E SK 505E SK 510E SK 511E SK 515E SK 520E SK 530E SK 535E SK 540E SK 545E Options only implemented if required Designation 3 also includes c...

Page 29: ... position The installation position is normally vertical It must be ensured that the cooling ribs on the rear of the frequency inverter are covered with a flat surface to provide good convection Warm air must be vented above the device Fig 1 Mounting distances for SK 5xxE If several inverters are arranged above each other it must be ensured that the upper air entry temperature limit is not exceede...

Page 30: ...K 5xxE 401 Size 3 241 98 181 275 5 5 SK 5xxE 551 340 to SK 5xxE 751 340 Size 4 286 98 181 320 5 5 SK 5xxE 551 323 to SK 5xxE 751 323 Size 5 327 162 224 357 93 5 5 SK 5xxE 112 340 to SK 5xxE 152 340 Size 5 327 162 224 357 93 5 5 SK 5xxE 112 323 Size 6 367 180 234 397 110 5 5 SK 5xxE 182 340 to SK 5xxE 222 340 Size 6 367 180 234 397 110 5 5 SK 5xxE 152 323 to SK 5xxE 182 323 Size 7 456 210 236 485 1...

Page 31: ...e of the inverter this also causes less thermal load on the inside of the control cabinet A further advantage of the ColdPlate version is the reduced installation depth of the device and the fact that in general there is no need for a fan on the frequency inverter Bottom mounted brake resistors SK BR4 cannot be mounted directly Frequency inverter type Size Envelope dimensions mm ColdPlate dimensio...

Page 32: ...hexagon socket M4x16 4x Dimensions Type External heat sink kit Heat sink dimensions mm Weight Heat sink Approx kg HK BK TK SK TH1 1 157 70 100 1 5 SK TH1 2 200 70 110 1 7 TK BK HK Das verknüpfte Bild kann nicht angezeigt werden Möglicherweise wurde die Datei verschoben umbenannt oder gelöscht Stellen Sie sicher dass die Verknüpfung auf die korrekte Datei und den korrekten Speicherort zeigt Das ver...

Page 33: ... outside at the point of installation Pos 43 Anleitungen Elektronik FU und Starter 2 Montage und Installation Zubehör 2 4 Hutschienenmontageset SK DRK1 BU 0500 0 mod_1325861903944_388 docx 5802 255 1 Das verknüpfte Bild kann nicht angezeigt werden Möglicherweise wurde die Datei verschoben umbenannt oder gelöscht Stellen Sie sicher dass die Verknüpfung auf die korrekte Datei und den korrekten Speic...

Page 34: ...en umbenannt oder gelöscht Stellen Sie sicher dass die Verknüpfung auf die korrekte Datei und den korrekten Speicherort zeigt Das verknüpfte Bild kann nicht angezeigt werden Möglicherweise wurde die Datei verschoben umbenannt oder gelöscht Stellen Sie sicher dass die Verknüpfung auf die korrekte Datei und den korrekten Speicherort zeigt Das verknüpfte Bild kann nicht angezeigt werden Möglicherweis...

Page 35: ... 6 SK EMC 2 4 Part No 275999041 TI 275999041 57 mm SK 5xxE 152 323 SK 5xxE 182 323 SK 5xxE 302 340 SK 5xxE 372 340 Size 7 SK EMC 2 5 Part No 275999051 TI 275999051 57 mm SK 5xxE 452 340 SK 5xxE 902 340 Size 8 9 SK EMC 2 6 Part No 275999061 TI 275999061 100 mm SK 5xxE 113 340 SK 5xxE 163 340 Size 10 11 SK EMC 2 7 Part No 275999071 TI 275999071 82 mm Table 5 EMC Kit SK EMC2 x Information The EMC Kit...

Page 36: ... chopper electronic switch pulses the intermediate circuit voltage switching wave approx 420 V 775 V 825 V DC according to the mains voltage 115 V 230 V 400 V 500 V to the brake resistor Here the excess energy is converted into heat For inverter powers up to 7 5 kW 230 V bis 4 0 kW a standard bottom mounted resistor SK BR4 IP54 can be used Approval UL cUL Note Brake resistors cannot be directly mo...

Page 37: ...BR2 30 1500 C 278282150 30 1500 45 14 4 8 2 2 16 SK BR2 22 2200 C 278282220 22 2200 66 20 7 0 3 3 17 SK BR2 12 4000 C 278282400 12 4000 120 38 12 6 0 18 SK BR2 8 6000 C 278282600 8 6000 180 57 19 9 0 19 SK BR2 6 7500 C 278282750 6 7500 225 71 24 11 Terminals 2 x 25 mm2 20 SK BR2 3 7500 C 278282753 3 7500 225 71 24 11 21 SK BR2 3 17000 C 278282754 3 17000 510 161 54 25 Maximum duration within 120s ...

Page 38: ... Montage und Installation Zubehör Bremswiderstand SK 500E2 6 2 Abmessungen Unterbau BW SK BR4 BU 0500 0 mod_1325862485335_388 docx 5894 3 1 2 6 2 Dimensions of bottom mounted BR SK BR4 Resistor type Size A B C Fixing dimensions D SK BR4 240 100 SK BR4 150 100 SK BR4 400 100 Size 1 230 88 175 220 5 5 SK BR4 75 200 SK BR4 220 200 Size 2 270 88 175 260 5 5 SK BR4 35 400 SK BR4 100 400 Size 3 285 98 2...

Page 39: ...1 323 401 323 SK BR4 35 400 275991140 TI014 275991140 SK 5xxE 301 340 401 340 SK BR4 100 400 275991240 TI014 275991240 SK 5xxE 551 340 751 340 SK BR4 60 600 275991260 TI014 275991260 Pos 48 Anleitungen Elektronik FU und Starter 2 Montage und Installation Zubehör Bremswiderstand SK 500E2 6 3 Abmessungen Chassis BW SK BR2 BU 0500 u A 0 mod_1325862658505_388 docx 5917 3 1 SK BR4 Size 3 SK BR4 Size 4 ...

Page 40: ... C SK BR2 3 17000 C 795 490 260 770 380 10 5 33 0 All dimensions in mm kg SK BR2 FI size 3 and above Schematic diagram model varies according to power B A E D C Table 9 Dimensions of chassis brake resistor SK BR2 Pos 49 Anleitungen Elektronik FU und Starter 2 Montage und Installation Zubehör Bremswiderstand SK 500EZuordnung passende Bremswiderstände SK 500E 6 mod_1422021685133_388 docx 200321 3 1 ...

Page 41: ...o be possible to implement the required braking power by the combination of standard brake resistors please see chapter 2 6 5 Combination of brake resistors Pos 50 Anleitungen Elektronik FU und Starter 2 Montage und Installation Zubehör Bremswiderstand SK 500EKombination von Bremswiderständen SK 5xxE 6 mod_1421419498283_388 docx 199459 3 1 2 6 5 Combination of brake resistors By the combination of...

Page 42: ...ors from the standard range Frequency inverter Braking resistors Resulting values U V P100 kW Rmin Ω SK 5xxE Connection 1 Example 2 R Ω P kW Ppeak kW 3 Pulse energy kWs 4 115 0 25 240 250 112 2 2 b 300 0 2 0 6 0 8 0 37 190 370 112 2 2 2 b 450 0 3 0 4 0 5 0 55 140 550 112 3 3 3 b 225 0 6 0 8 1 0 0 75 100 750 112 3 3 3 b 225 0 6 0 8 1 0 1 1 75 111 112 5 5 5 b 105 1 2 1 8 2 2 230 0 25 240 250 323 2 2...

Page 43: ... 20 20 b 12 30 53 52 45 0 8 452 340 20 21 21 b 9 41 71 78 55 0 8 552 340 21 21 21 b 9 51 71 78 1 Type of connection of standard brake resistors from Table chapter 2 6 1 Here connected in parallel connected in series 2 Connection example according to the following diagram 3 Maximum possible peak braking power with the stated resistor combination 4 Maximum possible pulse energy with 1 switch on dura...

Page 44: ...ure of the brake resistor is reached The output of the frequency inverter is blocked The motor runs down to a standstill 21 22 23 24 25 42 40 41 15V motor PTC 2 6 6 2 Monitoring with current measurement and calculation As an alternative to monitoring with a temperature switch it is also possible to use an indirect arithmetical monitoring of the the brake resistor load on the basis of measurement v...

Page 45: ...ormer power In addition the use of chokes is advisable for very hard networks or capacitative compensation systems Chokes also reduce the negative effects of asymmetrical mains voltages Above an inverter power of 45kW Size 8 use of a link circuit choke is always recommended If large voltage fluctuations occur in the supply network due to switching actions e g frequent switching of large consumers ...

Page 46: ...2 kg Table 12 Input choke data for SK CI1 1 240 V Inverter ID SK 500E Input choke 3 x 200 240 V L1 W1 D Detail Fastening Connection Weight Type Continuous current A Inductivity mH L2 B2 Assembly 0 25 0 75 kW SK CI1 480 6 C Part No 276993006 6 3 x 4 88 96 60 117 71 45 M4 4 0 6 1 1 1 5 kW SK CI1 480 11 C Part No 276993011 11 3 x 2 93 120 85 140 105 70 M4 4 2 1 2 2 3 0 kW SK CI1 480 20 C Part No 2769...

Page 47: ...160 160 3 x 0 18 352 140 268 240 105 M8 M8 27 0 90 kW SK CI1 480 280 C Part No 276993280 280 3 x 0 10 352 169 268 240 133 M10 M16 40 5 110 132 kW SK CI1 480 350 C Part No 276993350 350 3 x 0 08 352 169 268 328 118 M10 M16 41 5 All dimensions in mm mm2 kg Bolt for copper rail PE M8 Table 14 Input choke data for SK CI1 3 480 V Pos 58 Anleitungen Elektronik FU und Starter 2 Montage und Installation Z...

Page 48: ... 240 V Inverter ID SK 5xxE Output choke 3 x 380 480 V L1 W1 D Detail Fastening Connection Weight Type Continuous current A Inductivity mH L2 B2 Assembly 0 55 1 5 kW SK CO1 460 4 C Part No 276996004 4 3 x 3 5 120 104 140 84 75 M6 4 2 8 2 2 4 0 kW SK CO1 460 9 C Part No 276996009 9 3 x 2 5 155 110 160 130 71 5 M6 4 5 0 5 5 7 5 kW SK CO1 460 17 C Part No 276996017 17 3 x 1 2 185 102 201 170 57 5 M6 1...

Page 49: ...50 340 A 750 340 A SK NHD 480 3 F 278273003 TI 278273003 SK 5xxE 111 340 A 221 340 A SK NHD 480 6 F 278273006 TI 278273006 SK 5xxE 301 340 A 401 340 A SK NHD 480 10 F 278273010 TI 278273010 SK 5xxE 551 340 A 751 340 A SK NHD 480 16 F 278273016 TI 278273016 Table 17 Mains filter NHD Pos 61 Anleitungen Elektronik FU und Starter 2 Montage und Installation Zubehör Netzfilter SK 500E 2 9 Netzfilter Tei...

Page 50: ...95 150 255 65 50 SK 5xxE 550 340 A SK 5xxE 221 340 A SK HLD 110 500 8 190 45 75 180 20 4 SK 5xxE 301 340 A SK 5xxE 551 340 A SK HLD 110 500 16 250 45 75 240 20 4 SK 5xxE 751 340 A SK HLD 110 500 30 270 55 95 255 30 10 SK 5xxE 112 340 A SK HLD 110 500 42 310 55 95 295 30 10 SK 5xxE 152 340 A SK 5xxE 182 340 A SK HLD 110 500 55 250 85 95 235 60 16 SK 5xxE 222 340 A SK HLD 110 500 75 270 85 135 255 6...

Page 51: ... korrekten Speicherort zeigt Das verknüpfte Bild kann nicht angezeigt werden Möglicherweise wurde die Datei verschoben umbenannt oder gelöscht Stellen Sie sicher dass die Verknüpfung auf die korrekte Datei und den korrekten Speicherort zeigt Das verknüpfte Bild kann nicht angezeigt werden Möglicherweise wurde die Datei verschoben umbenannt oder gelöscht Stellen Sie sicher dass die Verknüpfung auf ...

Page 52: ...rekten Speicherort zeigt Das verknüpfte Bild kann nicht angezeigt werden Möglicherweise wurde die Datei verschoben umbenannt oder gelöscht Stellen Sie sicher dass die Verknüpfung auf die korrekte Datei und den korrekten Speicherort zeigt Das verknüpfte Bild kann nicht angezeigt werden Möglicherweise wurde die Datei verschoben umbenannt oder gelöscht Stellen Sie sicher dass die Verknüpfung auf die ...

Page 53: ...switch the frequency inverter is configured for TN TT network operation or for IT network operation also refer to Section 8 3 and 8 3 3 Frequency inverter Jumper A 1 Jumper B Comments Leakage current Size 1 4 Position 1 Position 1 Operation in IT network Not applicable Size 1 4 Position 3 Position 2 Large filtering effect 30 mA Size 1 4 Position 3 Position 3 2 Reduced filtering effect 2 30 mA 3 mA...

Page 54: ...rmal position Position 3 Size 5 7 Operation in IT network Position 0 reduced leakage current Top side of device Normal position Position 4 Jumper B motor output Size 1 4 Operation in IT network Position 1 reduced leakage current Underside of the device Normal position Position 2 Reduced leakage current Position 3 The set pulse frequency P504 only has a slight influence on the leakage current for t...

Page 55: ...ive which is acting as a generator can be fed back to the drive which is acting as a motor The advantages are lower energy consumption and the sparing use of braking resistors In addition the energy balance can be made even more efficient with the use of a regenerative feedback unit or an input feedback unit In general in case of DC coupling wherever possible devices with the same power should be ...

Page 56: ...hat the coupling is only made after readiness is reported Otherwise there is a danger that all the frequency inverters will be charged by a single one 4 Ensure that the coupling is disconnected as soon as one of the devices is no longer ready for operation 5 For a high availability a braking resistor must be used If different sizes of frequency inverters are used the braking resistor must be conne...

Page 57: ...nnection and protection of the devices in the DC circuit must be carried out for cable protection and the maximum cross section of the device 2 The link circuits of the individual frequency inverters must be protected with suitable fuses 3 The frequency inverters only obtain their supply via the link circuit Electrical isolation is carried out via the power circuit breakers which must be provided ...

Page 58: ...d the cable screening must also be connected to a large area of the metallic screening angle of the EMC Kit however at least to the electrically conducting mounting surface of the control cabinet 6 Above size 8 the cable lugs which are included in the scope of delivery must be used After crimping these must be insulated with shrink hose Information The use of shielded cables is essential in order ...

Page 59: ...erter on an IT network is possible after modification of the integrated mains filter It is urgently recommended that the frequency inverter is only operated on a IT network if a braking resistor is connected If an earthing fault occurs in the IT network this measure prevents an impermissible charging of the link circuit capacitor and the associated destruction of the frequency inverter For operati...

Page 60: ... is a common reference potential for analog and digital inputs Furthermore it must be taken into account that with SK 5x5E size 1 4 frequency inverters terminal 44 is used to feed in the control voltage However with devices of size 5 and above this terminal provides a 24V control voltage Information Total currents 5 V 15 V 24 V can be obtained from several terminals if required This also includes ...

Page 61: ...K 500E SK 505E SK 510E SK 511E SK 515E SK 520E SK 530E SK 535E Terminals X4 11 12 14 16 17 VO 10V GND 0V AIN1 AIN2 AOUT1 Name Terminal Function factory setting Data Description wiring suggestion Parameter 11 10V Reference voltage 10V 5mA Not short circuit resistant The analog input controls the output frequency of the frequency inverter 11 12 14 16 17 R 10k The possible digital functions are descr...

Page 62: ... S3 must be OFF Pos 81 Anleitungen Elektronik FU und Starter 2 Montage und Installation Elektrischer Anschluss SK 500E 2 10 5 Elektrischer Anschluss Steuerteil Klemmenblock X5 Digital In SK 500 535E 1 mod_1341401782175_388 docx 29289 5 1 Das verknüpfte Bild kann nicht angezeigt werden Möglicherweise wurde die Datei verschoben umbenannt oder gelöscht Stellen Sie sicher dass die Verknüpfung auf die ...

Page 63: ... 42 40 41 15V motor PTC Connection with external 7 5 30V 21 22 23 24 25 42 40 41 7 5 30V motor PTC GND 0V P420 22 Digital input 2 ON left P421 23 Digital input 3 parameter set bit0 P422 24 Digital input 4 Fixed frequency 1 P429 P423 25 Digital input 5 no function 2 5 30V Ri 2 2kΩ Not suitable for evaluation of a safety device Suitable for thermistor evaluation with 5V NOTE For the motor thermistor...

Page 64: ...or evaluation with 5V NOTE For the motor thermistor P424 13 must be set Size 5 and above Thermistor on X13 T1 T2 P424 44 Size 1 to Size 4 VI 24V supply voltage input 18 30V min 800 mA input Voltage supply for the FI control unit Is essential for the function of the frequency inverter Size 5 and above VO 24V supply voltage output 24V 25 max 200 mA output short circuit resistant Supply voltage provi...

Page 65: ...500 535E 1 mod_1341402016088_388 docx 29337 5 1 Terminal block X7 Digital I O Relevance SK 500E SK 505E SK 510E SK 511E SK 515E SK 520E SK 530E SK 535E Terminals X7 73 74 26 27 5 7 42 40 RS485 RS485 DIN6 DIN7 DOUT1 DOUT2 VO 15V GND 0V Designation Terminal Function factory setting Data Description wiring suggestion Parameter 73 Data cable RS485 Baud rate 9600 38400Baud Termination resistor R 120Ω B...

Page 66: ... 20 mA above Size 5 DOUT1 and DOUT2 24V max 200 mA With inductive loads provide protection via free wheeling diode For evaluation in a control system The scope of functions corresponds to that of the relay P434 P450 7 Output 4 DOUT2 no function P455 44 Size 1 to Size 4 VI 24V supply voltage input 18 30V min 800 mA input Voltage supply for the FI control unit Is essential for the function of the fr...

Page 67: ...safe input 89 Input Safe Pulse Block Relevance SK 500E SK 505E SK 510E SK 511E SK 515E SK 520E SK 530E SK 535E Terminal X8 86 87 88 89 VO_S 24V VO_S 0V VI_S 0V VI_S 24V Designation Terminal Function factory setting Data Description wiring suggestion Parameter 86 Supply voltage Not short circuit resistant Details BU0530 When setting up without using a safety function wire directly to V_IS 24V P420 ...

Page 68: ...K 530E and above this CANopen interface can be used for the evaluation of an absolute encoder Further details can be found in manual BU 0510 Recommendation Provide strain relief e g with EMC Kit P503 P509 2 3 CAN GND 4 No function 5 6 Cable shield 7 GND 0V 8 External 24VDC voltage supply DIP switch 1 2 top side of frequency inverter DIP 1 Termination resistor for RS485 interface RJ12 ON switched i...

Page 69: ...ble RS232 Baud rate 9600 38400 Baud 5 6 Internal 5V supply voltage 5 V 20 optional Adapter cable RJ12 to SUB D9 for RS232 communication for direct connection to a PC with NORD CON Length 3 m Assignment of the SUB D9 plug socket RXD 0V TXD 6 1 5 9 TxD RxT GND 5V n c n c Part No 278910240 DIP switch 1 2 top side of frequency inverter DIP 1 Termination resistor for RS485 interface RJ12 ON switched in...

Page 70: ...tallation Elektrischer Anschluss SK 500E 2 10 5 Elektrischer Anschluss Steuerteil Klemmenblock X13 Motor PTC SK 500 535E 2 mod_1354114924387_388 docx 51690 5 1 Terminal block X13 motor PTC only size 5 7 Relevance SK 500E SK 505E SK 510E SK 511E SK 515E SK 520E SK 530E SK 535E Terminals X13 T1 T2 T1 T1 Name Terminal Function factory setting Data Description wiring suggestion Parameter T1 Thermistor...

Page 71: ...pulse number in the menu group Control parameters For cable lengths 20 m and motor speeds above 1500 rpm the encoder should not have more than 2048 pulses revolution For longer cable lengths the cable cross section must be selected large enough so that the voltage drop in the cable is not too great This particularly affects the supply cable in which the cross section can be increased by connecting...

Page 72: ...nctions is carried out with parameters P420 02 04 or P421 and P423 as well as P461 P463 In contrast to TTL encoders HTL encoders only enable restricted performance for speed control lower limit frequencies However they can be used with a considerably lower resolution and also for SK 500E Function Cable colours for incremental encoder Signal type TTL Signal type HTL Assignment for SK 5xxE Terminal ...

Page 73: ... tension on the shield Contact 1 2 3 4 5 6 7 8 S Meaning CAN_H CAN_L CAN_GND nc nc CAN_SHD CAN_GND CAN_24V Shield Supplier Name Article number WAGO Kontakttechnik GmbH Ethernet connection module with CAGE CLAMP connection RJ45 transfer module 289 175 WAGO Kontakttechnik GmbH Accessories WAGO shield clamp 790 108 Alternative complete connection module and shield clamp Part No Getriebebau NORD GmbH ...

Page 74: ...enung und Optionen SK 5xxE 3 1 Modulare Baugruppen SK 5xxE 0 mod_1327492754652_388 docx 6283 2 1 3 1 Modular assemblies SK 5xxE By the use of various modules for display control and parameterisation the SK 5xxE can be easily adapted to a wide range of requirements Alphanumerical display and operating modules can be used for simple commissioning For more complex tasks various connections to a PC or...

Page 75: ...ers 4 line LCD display illuminated keyboard 275900100 BU 0040 SK TU3 POT PotentiometerBox Direct contol of the FI ON OFF R L 0 100 275900110 BU 0500 chapter 3 3 1 Table 25 Overview of Technology Units and Control Boxes Interfaces Module Interface Data Part No Document Normal field bus protocols SK TU3 AS1 AS Interface 4 sensors 2 actuators 5 8 pin screw terminals 275900170 BU 0090 SK TU3 CAO CANop...

Page 76: ...USS Bus modules and Modbus RTU No optional modules are required for communication via USS or Modbus RTU The protocoles are integrated into all SK 5xxE series devices An interface is available via terminal X11 or if present also via X7 73 74 A detailed description of both of these protocols can be found in Manual BU 0050 Other optional modules Module Interface Data Part No Document SK EBGR 1 Electr...

Page 77: ...the waiting period 2 Push the control terminals cover down slightly or remove 3 Remove the blank cover by loosening the release on the lower edge and pulling off with an upward turning movement 4 Hook the technology unit onto the upper edge and press in lightly until it engages Take care that the plug connection bar is properly contacted and if necessary fix it with a suitable screw self tapping s...

Page 78: ...lly to the operating value selected in parameter Selection Display value P001 factory setting current frequency The actual parameter set is shown by the 2 LEDs next to the display on the left in binary code Fig 10 SimpleBox SK CSX 0 NOTICE Parallel operation of control elements The SimpleBox SK CSX 0 must not be used in combination with the SK TU3 POT SK TU3 CTR SK TU3 PAR the handheld control uni...

Page 79: ...et in the operating display P000 and the current parameter set being parameterised The display is in binary code 1 2 P1 2 1 P2 1 2 P3 2 1 P4 Turn the knob to the right Turn the knob to the right in order to increase the parameter number or the parameter value Turn the knob to the left Turn the knob to the left in order to reduce the parameter number or the parameter value Briefly press the knob Br...

Page 80: ... press or by switching off the mains voltage Menu structure with the SimpleBox P0 _ _ _ _ P1 P2 P4 P5 P6 P7 P001 P002 P100 P101 P114 P200 P201 P220 P400 P401 P483 Operating value display or operational following mains ON P3 P300 P301 P327 P003 Fig 12 SimpleBox SK CSX 0 menu structure NOTE Some parameters e g P465 P475 P480 P483 P502 P510 P534 P701 P706 P707 P718 P740 741 and P748 have additional l...

Page 81: ... PotentiometerBox must be activated via parameter P549 PotentiometerBox Function using the setting 1 Setpoint frequency I O key START STOP green red To enable or block the output signal Potentiometer 0 100 Sets the output frequency between fmin P104 and fmax P105 Red LED Off No error Flashing Inactive error On Active error Green LED Off Frequency inverter switched off enabled with rotation directi...

Page 82: ...0 kBaud P515 CAN bus address 32 34 36 38 40 42 44 46 To adopt the addresses the 24 V supply of the CAN bus must be completely switched off for approx 30 sec 4 Connect the parameterisation tool as usual via RS485 Terminal X11 Type RJ12 to the first frequency inverter Conditions Restrictions a In order to use the complete range of functions the first frequency inverter FI 1 must at least correspond ...

Page 83: ...ers supplied by Getriebebau NORD are pre programmed with the default setting for standard applications with 4 pole IE1 three phase motors same voltage and power For use with motors with other powers or number of poles the data from the rating plate of the motor must be input into the parameters P201 P207 under the menu item Motor data NOTE All data for IE1 motors can be pre set with parameter P200...

Page 84: ...rmanent Magnet Synchronous Motor however various constraints must be complied with In principle all these methods are flux oriented control methods Pos 115 3 Anleitungen Elektronik FU und Starter 4 Inbetriebnahme Inbetriebnahme Betriebsarten Motorregler P300 SK 1x0E SK 2xxE Erläuterung der Betriebsarten P300 _01 SK 1x0E SK 2xxE SK 5xxE 8 mod_1441288709244_388 docx 239740 1 1 VFC open loop mode P30...

Page 85: ...ith the open loop method i e in operation without an encoder Here the speed and position detection are determined by observation of measurements and setting values Precise setting of the current and speed controller is also essential for this operating mode This mode is especially suitable for applications with higher demands for dynamics in comparison with VFC control ramp times 0 25 s and e g al...

Page 86: ...tion can be found in the Drive optimisation guideline AG 0101 Please contact our Technical Support 1 Carry out the motor connection as usual note Y Connect the encoder if present 2 Connect the mains supply 3 Carry out the factory setting P523 4 Select the basic motor from the motor list P200 ASM types are at the beginning of the list PMSM types are at the end designated by their type e g 80T 5 Che...

Page 87: ...ta P 4 Control terminals P 5 Additional parameter P 7 Information As standard the actual output frequency is displayed P102 Acceleration time 0 320s Motor data See 4 1 Default Settings P400 Analog input function 0 10V frequency Operating value display or operational following mains ON P103 Deceleration time 0 320s P104 Min frequency 0 400Hz P105 Max frequency 0 1 400Hz P420 Digital input function ...

Page 88: ... _ _ _ P1 Basic parameter P 2 Motor data P 4 Control terminals P 5 Additional parameter P 7 Information P201 Nominal motor frequency 10 400Hz P406 Mode analog input 2 P406 1 0 10V P207 Motor switching Star delta P208 Stator resistance 0 300Ω P220 Parameter identification P220 1 2 P407 Adjustment of analog input 2 P407 1 54V P405 Analog input function 2 P405 48 Motor temperature P408 Adjustment of ...

Page 89: ...TER key is confirmed the value is saved in P113 The next time the device is started the value will be added or subtracted immediately As soon as the inverter is enabled the ControlBox switches to the operating display With the ParameterBox a change of value can only be made in the operating display If the ControlBox is enabled parameterisation is no longer possible Enabling via the ControlBox or P...

Page 90: ...d control SK 520E or higher P3 Settings for the control parameters current controller speed controller etc with speed feedback Control terminals P4 Analog input and output scaling specification of digital input and relay output functions as well as PID controller parameters Additional parameters P5 Functions dealing with e g the interface pulse frequency or error acknowledgement Positioning SK 52x...

Page 91: ...d kann nicht angezeigt werden Möglicherweise wurde die Datei verschoben umbenannt oder gelöscht Stellen Sie sicher dass die Verknüpfung auf die korrekte Datei und den korrekten Speicherort zeigt Das verknüpfte Bild kann nicht angezeigt werden Möglicherweise wurde die Datei verschoben umbenannt oder gelöscht Stellen Sie sicher dass die Verknüpfung auf die korrekte Datei und den korrekten Speicheror...

Page 92: ...ternating voltage present at the device output 6 Link voltage V DC The Link voltage Vdc is the FI internal DC voltage Amongst other things this depends on the level of the mains voltage 7 cos Phi Current calculated value of the power factor 8 Apparent power kVA Calculated current apparent power 9 Effective power kW Calculated current effective power 10 Torque Calculated current torque 11 Field Cal...

Page 93: ...tting Setting value Description Note Supervisor Parameter set Pos 128 Anleitungen Elektronik FU und Starter 5 Parameter Parameterauflistung P000 P100 P199 Parameter P100 Parametersatz 0 mod_1327574757831_388 docx 7481 1 P100 Parameter set Parameter set S 0 3 0 Selection of the parameters sets to be parameterised 4 parameter sets are available The parameters to which different values can also be as...

Page 94: ...frequency to 0 Hz P105 If an actual setpoint 100 is being used the deceleration time reduces accordingly The braking time can be extended by certain circumstances e g by the selected Switch off mode P108 or Ramp smoothing P106 NOTE Care must be taken that the parameter values are realistic A setting of P103 0 is not permissible for drive units Notes concerning ramp steepness see parameter P102 Pos...

Page 95: ...34 Anleitungen Elektronik FU und Starter 5 Parameter Parameterauflistung P000 P100 P199 Parameter P106 Rampenverrundungen 0 mod_1327575116954_388 docx 7619 1 P106 Ramp smoothing Ramp smoothing P 0 100 0 This parameter enables a smoothing of the acceleration and deceleration ramps This is necessary for applications where gentle but dynamic speed change is important Ramp smoothing is carried out for...

Page 96: ...9 Parameter P107 Einfallzeit Bremse_Info Ansteuerung durch FU SK 5xxE 4 mod_1396520689350_388 docx 123926 1 Information Brake control For the control of electromagnetic braking especially for lifting equipment an internal relay should be used Function 1 external brake P434 441 The minimum absolute frequency P505 should never be less than 2 0 Hz Pos 137 Anleitungen Elektronik FU und Starter 5 Param...

Page 97: ... not being driven at the maximum output frequency P105 This results in an approximately similar braking distance for different frequencies NOTE This function cannot be used as a positioning function This function should not be combined with ramp smoothing P106 5 Combined braking Combined braking Dependent on the actual link voltage UZW a high frequency voltage is switched to the basic frequency on...

Page 98: ... 0 mod_1327587790393_388 docx 7746 1 P111 P factor torque limit P factor torque limit S P 25 400 100 Directly affects the behaviour of the drive at torque limit The basic setting of 100 is sufficient for most drive tasks If values are too high the drive tends to vibrate as it reaches the torque limit If values are too low the programmed torque limit can be exceeded Pos 142 Anleitungen Elektronik F...

Page 99: ...yed reaction time during ventilation which depends on physical factors This can lead to the motor running while the brake is still applied which will cause the inverter to switch off with an overcurrent report This release time can be taken into account in parameter P114 Brake control During the adjustable ventilation time the FI supplies the set absolute minimum frequency P505 thus preventing mov...

Page 100: ...0 75kW 400V 46 15 0 kW 400V 76 15 0 kW 230V 106 2 20kW 400V 90T1 4 17 1 0 PS 460V 47 20 0 PS 460V 77 20 0 PS 230V 107 3 00kW 230V 100T5 4 18 1 1 kW 230V 48 18 5 kW 400V 78 18 5 kW 230V 108 3 00kW 230V 100T2 4 19 1 5 PS 230V 49 25 0 PS 460V 79 25 0 PS 230V 109 3 00kW 400V 100T2 4 20 1 1 kW 400V 50 22 0 kW 400V 80 22 0 kW 230V 110 3 00kW 400V 90T3 4 21 1 5 PS 460V 51 30 0 PS 460V 81 30 0 PS 230V 111...

Page 101: ...77_388 docx 7999 1 P206 Motor cos phi Motor cos ϕ S P 0 50 0 95 see information The motor cos ϕ is a decisive parameter for the current vector control Information Default setting The default setting is dependent upon the FI nominal power and the setting in P200 Pos 156 Anleitungen Elektronik FU und Starter 5 Parameter Parameterauflistung P000 P200 P299 Parameter P207 Motorschaltung 0 mod_132758965...

Page 102: ...ameter Parameterauflistung P000 P200 P299 Parameter P212 Schlupfkompensation 0 mod_1327590275572_388 docx 8140 1 P212 Slip compensation Slip compensation S P 0 150 100 The slip compensation increases the output frequency dependent on load to keep the asynchronous motor speed approximately constant The factory setting of 100 is optimal when using DC asynchronous motors and correct motor data has be...

Page 103: ...299 Parameter P217 Schwingungsdämpfung 0 mod_1327590520707_388 docx 8255 1 P217 Oscillation damping Oscillation damping S P 0 400 10 With the oscillation damping idling current harmonics can be damped Parameter 217 is a measure of the damping power For oscillation damping the oscillation component is filtered out of the torque current by means of a high pass filter This is amplified by P217 invert...

Page 104: ... for lifting or applications where a more rapid build up of the torque is required as otherwise there would be overcurrent switch offs or inversion of the motor on sudden changes of load because the missing field would have be compensated by a disproportionate torque current 101 automatic with the setting P219 101 an automatic magnetisation current controller is activated The ISD controller then o...

Page 105: ...A maximum motor cable length of 20m must be adhered to for reliable identification Before starting motor identification the motor data must be preset in accordance with the rating plate or P200 At least the nominal frequency P201 the nominal speed P202 the voltage P204 the power P205 and the motor circuit P207 must be known Care must be taken that the connection to the motor is not interrupted dur...

Page 106: ...eitungen Elektronik FU und Starter 5 Parameter Parameterauflistung P000 P200 P299 Parameter P245 Pendeldämpfung PMSM VFC 6 mod_1417605252683_388 docx 191743 1 P245 Osc damping PMSM VFC Oscillation damping PMSM VFC S P 5 100 25 In VFC open loop mode PMSM motors tend to oscillate due to insufficient intrinsic damping With the aid of oscillation damping this tendency to oscillate is counteracted by e...

Page 107: ...327591605104_388 docx 8511 1 P301 Rotary encoder res Rotary encoder resolution 0 17 6 Input of the pulse count per rotation of the connected encoder If the encoder rotation direction is not the same as the FI depending on installation and wiring this can be compensated for by selecting the corresponding negative pulse numbers 8 16 0 500 pulses 1 512 pulses 2 1000 pulses 3 1024 pulses 4 2000 pulses...

Page 108: ...lues in P314 can specifically lead to instability during transition to the field weakening zone see P320 The values for P314 and P317 should always be set roughly the same so that the field and torque current controllers are balanced Pos 186 Anleitungen Elektronik FU und Starter 5 Parameter Parameterauflistung P000 P300 P399 Parameter P315 Feldstromregler P 1 mod_1328618593561_388 docx 15410 1 P31...

Page 109: ...ng the brake release time P107 P114 the I component of the speed control is increased This leads to better load take up especially with vertical movements 0 P311 speed control l x 1 1 P311 speed control l x 2 2 P311 speed control l x 4 3 P311 speed control l x 8 4 P311 speed control l x 16 Pos 193 Anleitungen Elektronik FU und Starter 5 Parameter Parameterauflistung P000 P300 P399 Parameter P325 F...

Page 110: ...ltage control Once the switch over frequency has been reached the method of determining the rotor position is switched over to the EMF method If taking hysteresis P332 into account the frequency falls below the value in P331 the frequency inverter switches back from the EMF method to voltage controlled operation Pos 199 Anleitungen Elektronik FU und Starter 5 Parameter Parameterauflistung P000 P30...

Page 111: ...ynchronous Motors The zero impulse is then used for synchronisation of the rotor position Parameter P330 must be set to 0 or 1 The value to be set for parameter P334 offset between zero pulse and actual rotor position Zero must be determined experimentally or included with the motor A sticker is typically affixed to motors supplied by NORD on which the setting is specified Provided that the detail...

Page 112: ...r is switched off and a torque control is activated The analog input is then the source of the setpoint value Above firmware version SW 2 0 this function can be also be used with reduced control precision without servo mode or for P300 0 11 Torque precontrol A function which enables a value for the anticipated torque requirement to be entered in the controller interference factor switching This fu...

Page 113: ...ingang 1 SK 500 535E 0 mod_1327679424981_388 docx 9142 1 P401 Mode analog in 1 Analog input 1 mode S 0 5 0 This parameter determines how the FI reacts to an analog signal which is less than the 0 adjustment P402 Pos 221 Anleitungen Elektronik FU und Starter 5 Parameter Parameterauflistung P000 P400 P499 Parameter P401 Modus Analogeingang Modusliste 2 mod_1355489392924_388 docx 52378 1 Value Functi...

Page 114: ...er than P402 10 P403 P402 it will deliver an output signal again With the change to firmware version V 3 0 R0 the behaviour of the FI changes in that the function is only active if a function for the relevant input has been selected in P400 f Hz P104 fmin P105 fmax P403 10 0V P402 2 0V 8 0V U V OFF 2 0V 10 8 0V 1 2V E g setpoint 4 20 mA P402 Adjustment 0 1 V P403 Adjustment 100 5 V 10 corresponds ...

Page 115: ...ter P402 Abgleich Analogeingang 1 0 SK 500 535E 0 mod_1327680931580_388 docx 9188 1 P402 Adjustment 1 0 Analog input 1 adjustment 0 S 50 00 50 00 V 0 00 This parameter sets the voltage that should correspond with the minimum value of the selected function for the analog input 1 In the factory setting setpoint this value is equivalent to the setpoint set via P104 Minimum frequency Typical setpoints...

Page 116: ...00 535E 0 mod_1327681361860_388 docx 9349 1 P405 Digital input 2 function Analog input 2 function P 0 82 0 This parameter is identical to P400 Pos 230 Anleitungen Elektronik FU und Starter 5 Parameter Parameterauflistung P000 P400 P499 Parameter P406 Modus Analogeingang 2 SK 500 535E 0 mod_1327681410936_388 docx 9372 1 P406 Analog input 2 mode Analog input 2 mode S 0 5 0 0 0 10V limited 1 0 10V 2 ...

Page 117: ...US Process controller Min frequency above analog setpoint potentiometer Pos 236 Anleitungen Elektronik FU und Starter 5 Parameter Parameterauflistung P000 P400 P499 Parameter P412 Sollwert Prozeßregler 0 mod_1327940158248_388 docx 9513 1 P412 Nom val process ctrl Nominal value process controller S P 10 0 10 0 V 5 0 Fixed specification of a setpoint for the process controller that will only occasio...

Page 118: ...meter hysteresis Pos 243 Anleitungen Elektronik FU und Starter 5 Parameter Parameterauflistung P000 P400 P499 Parameter P418 Funktion Analogausgang 1 SK 500 535E 0 mod_1327940524524_388 docx 9674 1 P418 Function analog output 1 Function analog output 1 P 0 52 0 Analog functions max load 5 mA analog 20 mA digital An analog 0 10V voltage can be obtained from the control terminals max 5 mA Various fu...

Page 119: ...otor as calculated by the device 12 Actual frequency The analog voltage is proportional to the output frequency of the device whereby the null point is shifted to 5 V For rotation to the right values between 5 V and 10 V are output and for rotation to the left values between 5 V and 0 V 13 Actual speed This is the synchronous rotation speed calculated by the FI based on the current setpoint where ...

Page 120: ... P499 Parameter P419 Normierung Analogausgang 1 SK 500 535E 0 mod_1327940918277_388 docx 9766 1 P419 Scaling of analog output 1 Scaling of analog output 1 P 500 500 100 Analog functions P418 0 6 and 8 14 30 With this parameter an adjustment can be made to the analog output for the selected working range The maximum analog output 10 V corresponds to the scaling value of the appropriate selection Th...

Page 121: ...7 P470 Control terminal 27 DIN7 For a description of functions see the following table s Pos 258 Anleitungen Elektronik FU und Starter 5 Parameter Parameterauflistung P000 P400 P499 Parameter P420 Liste der Funktionen der digitalen Eingänge SK 5xxE 0 mod_1327941551752_388 docx 9973 5 1 List of the possible functions of digital inputs Value Function Description Signal 00 No function Input switched ...

Page 122: ...ch on and switch off 1 2 high ON The low signal sets the analog input to 0 which does not lead to shut down when the minimum frequency P104 than the absolute minimum frequency P505 High 20 Setpoint 2 on off 21 Fixed frequency 5 1 The frequency from P433 is added to the actual setpoint value High 22 25 Reserved for POSICON BU 0510 26 29 impulse functions Description below 30 Disable PID Switching t...

Page 123: ...eft disable fast As for setting 32 however coupled to the function Emergency Stop Low 77 Reserved for POSICON BU 0510 80 Reserved for PLC BU 0550 1 If neither of the digital inputs is programmed for left or right enable then the actuation of a fixed frequency or jog frequency will enable the frequency inverter The rotation field direction depends on the sign of the setpoint 2 Also effective for Bu...

Page 124: ...lifting equipment with separate load detection P214 Impulse 39 Multiplication 3 This factor multiplies the master setpoint value Impulse 40 Actual value process controller As for P400 14 16 Impulse 41 Setpoint process controller Impulse 42 Process controller lead Impulse 2 Also effective for bus control RS232 RS485 CANbus CANopen DeviceNet Profibus InterBus AS Interface 3 The limits of these value...

Page 125: ...nge from low high at the relevant digital input In the setting On 1 the FI reacts to a High level This function is only possible if the FI is controlled using the digital inputs see P509 0 1 In certain cases the FI must start up directly when the mains are switched on For this P428 1 On can be set If the enable signal is permanently switched on or equipped with a cable jumper the FI starts up imme...

Page 126: ... Description Signal 00 No function Input switched off Low 01 External brake For the control of a mechanical brake on the motor The relay switches at a programmed absolute minimum frequency P505 For typical brakes a setpoint delay of 0 2 0 3 seconds should be programmed see also P107 A mechanical brake may be directly switched by AC current Note the technical specification of the relay contacts Hig...

Page 127: ...99 Parameter P435 Normierung Ausgang 1 Relais 1 MFR1 SK 500 535E 0 mod_1328001293364_388 docx 10273 1 P435 Relay 1 scaling Scaling of output 1 Relay 1 MFR1 P 400 400 100 Adjustment of the limit values of the relay function For a negative value the output function will be output negative Reference to the following values Current limit 3 x P203 Rated motor current Torque current limit 4 x P203 P206 ...

Page 128: ...DGND for SK 5x5E devices deviations of the signal level are possible Pos 285 Anleitungen Elektronik FU und Starter 5 Parameter Parameterauflistung P000 P400 P499 Parameter P456 Normierung Ausgang 4 DOUT2 SK 500 535E 0 mod_1328002026792_388 docx 10526 1 P456 Relay 4 scaling Scaling of output 4 DOUT2 SK 520E or higher P 400 400 100 Functions are identical to P435 Pos 286 Anleitungen Elektronik FU un...

Page 129: ...stallation and wiring it can be compensated for by selecting the corresponding negative pulse numbers Pos 290 Anleitungen Elektronik FU und Starter 5 Parameter Parameterauflistung P000 P400 P499 Parameter P463 2 Drehgeber Übersetzung 0 mod_1328002295028_388 docx 10641 1 P463 2 Encoder ratio 2nd encoder speed ratio S 0 01 100 0 1 00 If the HTL incremental encoder is not mounted directly on the moto...

Page 130: ..._388 docx 10733 1 P470 Digital input 7 Digital input 7 SK 520E or higher 0 74 0 No function as factory setting control terminal 27 DIN7 Various functions can be programmed These can be taken from tables for P420 P425 Pos 296 Anleitungen Elektronik FU und Starter 5 Parameter Parameterauflistung P000 P400 P499 Parameter P475 Ein Ausschaltverzögerung Digitalfunktion SK 5xxE 0 mod_1328002563218_388 do...

Page 131: ...rminals Pos 298 Anleitungen Elektronik FU und Starter 5 Parameter Parameterauflistung P000 P400 P499 Parameter P481 Funktion Bus I O Out Bits SK 5xxE 0 mod_1328002703095_388 docx 10802 1 P481 01 10 Functional BusIO Out Bits Function of Bus I O Out Bits S 0 40 all 0 The bus I O Out bits are perceived as digital outputs P434 They can be set to the same functions In order to use this function one of ...

Page 132: ... trigger Set Flag 1 to the Motor overtemperature function P481 07 Function 12 2 Specify the reaction Set Flag 1 to the function Setpoint 1 On Off P480 09 Function 19 It should be noted that depending on the function which is selected in P481 the function may need to be inverted by modification of the standardisation P482 Pos 300 Anleitungen Elektronik FU und Starter 5 Parameter Parameterauflistung...

Page 133: ...Out Bits 0 7 13 Reserved 14 Reserved 15 Reserved 16 Reserved 17 Value analog input 1 18 Value analog input 2 19 Frequency master value 20 Setpoint freq after ramp 21 Actual freq w o slip 22 Speed encoder 23 Actual freq with slip SW V2 0 and above 24 Act freq with slip SW V2 0 and above 53 57 Reserved NOTE For details regarding the processing of setpoints and actual values pleas refer to Section 8 ...

Page 134: ...terauflistung P000 P500 P599 Parameter P504 Pulsfrequenz_Ergänzung_02 SK 5xxE 11 mod_1460116890016_388 docx 316525 1 NOTE In case of overload of the frequency inverter the pulse frequency is reduced automatically depending on the instantaneous degree of overload in order to prevent an overcurrent shut down see also P537 However the use of a sine wave filter requires a constant pulse frequency at a...

Page 135: ...l BU 0020 Pos 313 Anleitungen Elektronik FU und Starter 5 Parameter Parameterauflistung P000 P500 P599 Parameter P509 Quelle Steuerwort 0 mod_1328092104264_388 docx 11088 1 P509 Source Control Word Source control word 0 10 0 Selection of the interface via which the FI is controlled 0 Control terminals or keyboard control with the ControlBox if P510 0 the ParameterBox not ext p box or via BUS I O B...

Page 136: ...3 Telegrammausfallzeit SK 5xxE 0 mod_1328092407709_388 docx 11180 1 P513 Telegram time out Telegram time out S 0 1 0 0 0 1 1000 s 0 0 Monitoring function of the active bus interface Following receipt of a valid telegram the next one must arrive within the set period Otherwise the FI reports an error and switches off with the error message E010 Bus Time Out 0 0 Off Monitoring is switched off 0 1 No...

Page 137: ...ge or a Power On of the 24V bus supply From software version 1 6 and above this can be set in three levels 01 Slave address Receipt address for CAN and CANopen as before 02 Broadcast slave address Broadcast receipt address for CANopen Slave 03 Master address Broadcast Transmission address for CANopen Master Pos 322 Anleitungen Elektronik FU und Starter 5 Parameter Parameterauflistung P000 P500 P59...

Page 138: ...1 50Hz 200Hz f 1 10 P201 f 5Hz f 20Hz Comparison of f with fmin with fmin 10Hz Result fFang 5Hz 10Hz The flying start circuit functions above fFang 10Hz 20Hz 10Hz The flying start circuit functions above fFang 20Hz Pos 327 Anleitungen Elektronik FU und Starter 5 Parameter Parameterauflistung P000 P500 P599 Parameter P520 Fangschaltung_Ergänzung_01 SK 2xxE SK 5xxE 10 mod_1456915162493_388 docx 3114...

Page 139: ...iary values 01 Auxiliary value 1 02 Auxiliary value 2 03 Auxiliary value 3 Maximum load torque value Setting of the upper limit of load monitoring Up to 3 values can be specified Prefixes are not taken into account only the integer values are processed motor generator torque right left rotation The array elements 01 02 and 03 of parameters P525 P527 or the entries which are made there always belon...

Page 140: ... half of this time has elapsed According to the selected monitoring mode P529 an error message can also be generally suppressed Pos 337 Anleitungen Elektronik FU und Starter 5 Parameter Parameterauflistung P000 P500 P599 Parameter P529 Mode Lastüberwachung 0 mod_1328093336869_388 docx 11525 1 P529 Mode Load control Load monitoring mode S P 0 3 0 The reaction of the frequency inverter to an infring...

Page 141: ...alculated torque is used as the reference value This has the advantage that monitoring in the non field weakened range without servo mode is usually more accurate Naturally however it cannot display more than the physical torque in the weakened field range All parameters depend on parameter sets No differentiation is made between motor and generator torque therefore the value of the torque is cons...

Page 142: ...requency P201 The full nominal current is available from half of the nominal frequency upwards With multi motor operation the monitoring must be disabled 0 I2 t Motor off Monitoring is inactive NOTE Shut off classes 10 and 20 are provided for applications with heavy starting When using these shut off classes it must be ensured that the FI has a sufficiently high overload capacity Switch off class ...

Page 143: ...essage In this case the input monitoring can be modified 0 Switched off No monitoring of the supply voltage 1 Phase error an error message is only produced by phase errors 2 Mains voltage an error message is only produced by a low voltage 3 Phase err mains voltage A phase error or undervoltage produce an error message 4 DC supply The input voltage is fixed at 480V for the direct supply of direct c...

Page 144: ...witched off Applies to keyboard SK TU3 and control terminal actuation in addition the direction key on the ControlBox is blocked Pos 349 Anleitungen Elektronik FU und Starter 5 Parameter Parameterauflistung P000 P500 P599 Parameter P541 Relais setzen SK 500 535E 2 mod_1355494223693_388 docx 52402 1 P541 Set relays Set relays and digital outputs S Pos 350 Anleitungen Elektronik FU und Starter 5 Par...

Page 145: ...etpoint frequency master value after ramp Setpoint frequency master value after ramp 5 Digital IO status 1 21 Act freq without slip master value Actual frequency without slip master value 6 7 Reserved 22 Speed encoder only possible with SK 520E and encoder feedback 8 Setpoint frequency 23 Actual frequency with slip Actual frequency with slip SW V2 0 and above 9 Error number 24 Master value actual ...

Page 146: ...ocessreg Setpoint torque process controller 7 Maximum frequency P105 47 reserved from SK 530E and above BU 0510 8 Actual PID frequency limited 48 Motor temperature SK 540E and above 9 Actual PID frequency monitored 49 reserved from SK 540E and above BU 0510 10 Torque servo mode P300 53 d correction F process SK 540E and above 11 Torque precontrol P214 54 d correction Torque SK 540E and above 12 Re...

Page 147: ...ansferred for other SK 5xxE units with the same database version see P742 0 No change 1 FI ControlBox the dataset is written from the connected FI to the ControlBox 2 ControlBox FI the dataset is written from the ControlBox to the connected FI 3 FI ControlBox the FI dataset is exchanged with the ControlBox dataset With this variant no data is lost It is continuously exchangeable NOTE If parameteri...

Page 148: ...re pulsating energy is returned crank drives to minimise brake resistance power dissipation An increase in this setting leads to a faster overvoltage switch off of the FI The setting 101 also switches off the brake chopper at the 65 switching threshold In addition with this setting monitoring is also active if the FI has not been enabled I e for example if the link circuit voltage in the FI increa...

Page 149: ...g P000 P500 P599 Parameter P559 DC Nachlaufzeit 0 mod_1328098856657_388 docx 12215 1 P559 DC Run on time DC Run on time S P 0 00 30 00 s 0 50 Following a stop signal and the braking ramp a direct current is briefly applied to the motor to fully bring the drive to a stop Depending on the inertia the time for which the current is applied can be set in this parameter The current level depends on the ...

Page 150: ...stung P000 P700 P799 Parameter P701 Letzte Störung 1 5 0 mod_1328170536746_388 docx 12341 1 P701 01 05 Last fault 1 5 Last fault 1 5 0 0 25 4 This parameter stores the last 5 faults please see section Error messages The SimpleBox ControlBox must be used to select the corresponding memory location 1 5 Array parameter and confirmed using the OK ENTER key to read the stored error code Pos 379 Anleitu...

Page 151: ...Parameterauflistung P000 P700 P799 Parameter P706 Parametersatz letzte Störung 1 5 0 mod_1328170810570_388 docx 12456 1 P706 01 05 P set last error Parameter set last error 1 5 S 0 3 This parameter stores the parameter set code that was active when the error occurred Data for the previous 5 faults are stored The SimpleBox ControlBox must be used to select the corresponding memory location 1 5 Arra...

Page 152: ... 1 P709 Voltage analog input 1 Voltage analog input 1 10 00 10 00 V Displays the measured analog input value 1 Pos 388 Anleitungen Elektronik FU und Starter 5 Parameter Parameterauflistung P000 P700 P799 Parameter P710 Spannung Analogausgang SK 500 535E 0 mod_1328172381803_388 docx 12571 1 P710 Analog output voltage Analog output voltage 0 0 10 0 V Displays the value which is output from analog ou...

Page 153: ...rom 0 mod_1328172979998_388 docx 12778 1 P719 Actual current Actual current 0 0 999 9 A Displays the actual output current Pos 398 Anleitungen Elektronik FU und Starter 5 Parameter Parameterauflistung P000 P700 P799 Parameter P720 Aktueller Momentstrom 0 mod_1328173025780_388 docx 12801 1 P720 Act torque current Actual torque current 999 9 999 9 A Displays the actual calculated torque developing o...

Page 154: ...tion are the motor data P201 P209 Pos 408 Anleitungen Elektronik FU und Starter 5 Parameter Parameterauflistung P000 P700 P799 Parameter P730 Feld 0 mod_1328173473274_388 docx 13031 1 P730 Field Field 0 100 Displays the actual field in the motor calculated by the FI The basis for calculation are the motor data P201 P209 Pos 409 Anleitungen Elektronik FU und Starter 5 Parameter Parameterauflistung ...

Page 155: ...n of the braking resistor in generator mode If parameters P556 and P557 are correctly set the utilisation related to P557 the resistor power is displayed If only P556 is correctly set P557 0 the degree of modulation of the brake chopper is displayed Here 100 means that the brake resistor is fully switched On the other hand 0 means that the brake chopper is not active at present If P556 0 and P557 ...

Page 156: ...ut S 0000 FFFF hex This parameter provides information about the actual status word and the actual values that are transferred via the bus systems Standardisation section 8 7 Standardisation of setpoint target values 01 Status word Status word source from P509 02 Actual value 1 P543 03 Actual value 2 04 Actual value 3 Actual values 05 res status OutBit P481 The displayed value depicts all Bus OUT ...

Page 157: ...ontents are shown depending on the modules Pos 429 Anleitungen Elektronik FU und Starter 5 Parameter Parameterauflistung P000 P700 P799 Parameter P747 Umrichterspannungsbereich SK 5xxE 0 mod_1328178270094_388 docx 13520 1 P747 Inverter Volt Range Inverter voltage range 0 3 Indicates the mains voltage range for which this device is specified 0 100 120V 1 200 240V 2 380 480V 3 400 500V Pos 430 Anlei...

Page 158: ...ber of parameters lost during the operating period P714 Pos 436 Anleitungen Elektronik FU und Starter 5 Parameter Parameterauflistung P000 P700 P799 Parameter P755 Statistik Systemfehler 0 mod_1328178677434_388 docx 13681 1 P755 Stat system error System fault statistics S 0 9999 Number of system faults during the operating period P714 Pos 437 Anleitungen Elektronik FU und Starter 5 Parameter Param...

Page 159: ...Switching the mains off and on again By an appropriately programmed digital input P420 By switching off the enable on the device if no digital input is programmed for acknowledgement By Bus acknowledgement Pos 443 Anleitungen Elektronik FU und Starter 6 Meldungen zum Betriebszustand _Meldungen zum Betriebszustand_02 Ergänzung FU SK 1x0E SK 2xxE SK 5xxE 10 mod_1454426801196_388 docx 287852 1 By P50...

Page 160: ...chrift 3 mod_1361803456862_388 docx 59874 5 1 Error messages Display in the SimpleBox ControlBox Fault Text in the ParameterBox Cause Remedy Group Details in P700 01 P701 Pos 450 Anleitungen Elektronik FU und Starter 6 Meldungen zum Betriebszustand Störmeldungen Auflistung Fehler E001 SK 180E SK 2xxE SK 5xxE 2 mod_1347452921592_388 docx 46427 1 E001 1 0 Overtemp Inverter Inverter overtemperature i...

Page 161: ...pulse current switch off was reached 3x within 50 ms only possible if P112 and P536 are disabled FI is overloaded Drive sluggish insufficiently sized Ramps P102 P103 too steep Increase ramp time Check motor data P201 P209 Pos 454 Anleitungen Elektronik FU und Starter 6 Meldungen zum Betriebszustand Störmeldungen Auflistung Fehler E005 SK 180E SK 2xxE SK 5xxE 2 mod_1347453309234_388 docx 46526 1 E0...

Page 162: ...x too small The EEPROM of the ControlBox is too small to completely save the data set for the frequency inverter Pos 458 Anleitungen Elektronik FU und Starter 6 Meldungen zum Betriebszustand Störmeldungen Auflistung Fehler E009 SK 5xxE 2 mod_1361521138476_388 docx 58991 1 E009 Display in ParameterBox not required ControlBox error SimpleBox error SPI Bus faulty no communication with ControlBox Simp...

Page 163: ...l input is not present for longer than the time set in parameter P460 Watchdog time Check connections Check P460 setting 12 1 Motor limit Motor switch off limit The motor switch off limit P534 01 has triggered Reduce load on motor Set higher value in P534 01 12 2 Generator limit Generator switch off limit The generator switch off limit P534 02 has triggered Reduce load on motor Set higher value in...

Page 164: ...connection 16 1 Magnetisation current monitoring Magnetisation current monitoring Required exciting current not achieved at moment of switch on Check P539 Check motor connection Pos 467 Anleitungen Elektronik FU und Starter 6 Meldungen zum Betriebszustand Störmeldungen Auflistung Fehler E017 Kundenschnittstelle gestört SK 5xxE 6 mod_1416234895196_388 docx 186366 1 E017 17 0 Customer interface faul...

Page 165: ...flistung Fehler E024 reserviert PLC SK 180E SK 5xxE 6 mod_1423644411761_388 docx 201828 1 E024 Reserved Error message for PLC see supplementary instructions BU 0550 Pos 475 Anleitungen Elektronik FU und Starter 6 Meldungen zum Betriebszustand Warnmeldungen Tabellenüberschrift 3 mod_1361803463080_388 docx 59898 5 1 Warning messages Display in the SimpleBox ControlBox Warning Text in the ParameterBo...

Page 166: ...y possible if P112 and P536 are switched off FI is overloaded Drive sluggish insufficiently sized Ramps P102 P103 too steep Increase ramp time Check motor data P201 P209 Switch off slip compensation P212 Pos 480 Anleitungen Elektronik FU und Starter 6 Meldungen zum Betriebszustand Störmeldungen Auflistung Warnung C008 SK 180E SK 5xxE 2 mod_1347457201563_388 docx 47249 1 C008 8 0 Parameter loss War...

Page 167: ...P420 31 73 or Enable left block P420 32 74 The frequency inverter switches to Ready for switching on status 0 9 Left direction blocked Pos 485 Anleitungen Elektronik FU und Starter 6 Meldungen zum Betriebszustand Störmeldungen Auflistung Information I006 SK 180E SK 5xxE 2 mod_1347457929759_388 docx 47372 1 I006 6 0 Charging error Charging relay not energised because Mains link voltage too low Main...

Page 168: ...2 Vibration 2M1 Operation IEC 60721 3 3 Vibration 3M4 Climate 3K3 Waiting period between 2 x Mains on 60 s for all devices in normal operating cycle Protective measures against Overtemperature of the frequency inverter overvoltage and undervoltage Short circuit earthing fault overload Regulation and control Sensorless current vector control ISD linear V f characteristic VFC open loop CFC open loop...

Page 169: ... 530E 2x DOUT 15 V 20 mA or Additionally with SK 535E 545E 2x DOUT 18 30 V depending on VI 20 mA or 2x DOUT 18 30 V 200 mA Size 5 and above Output 3 4 DOUT1 2 Analogue output 0 10 V scalable Pos 491 Anleitungen Elektronik FU und Starter 7 Technische Daten SK 5xxE 7 2 Elektrische Daten 0 mod_1328183290738_388 docx 14006 2 1 ...

Page 170: ...1 8 2 9 2 0 1 7 50 0 IE2 112 323 4 0 2 3 3 4 2 2 1 7 3 1 2 0 1 7 50 0 IE2 152 323 3 4 1 9 2 7 1 6 1 3 2 3 1 4 1 2 50 0 IE2 182 323 3 5 1 9 2 9 1 7 1 3 2 4 1 5 1 2 50 0 IE2 550 340 3 9 3 4 3 7 3 3 3 2 3 6 3 2 3 2 8 5 IE2 750 340 3 4 2 7 3 2 2 6 2 4 3 1 2 5 2 3 8 5 IE2 111 340 3 1 2 3 2 9 2 2 2 0 2 7 2 2 2 0 8 9 IE2 151 340 3 0 2 2 2 8 2 1 1 8 2 6 2 0 1 8 8 9 IE2 221 340 2 9 2 0 2 6 1 9 1 6 2 4 1 8 ...

Page 171: ...23 14 4 11 0 37 8 40 50 200 V 240 V 152 323 19 5 15 0 51 1 40 50 200 V 240 V 182 323 23 9 18 5 62 6 40 50 200 V 240 V 550 340 1 2 0 6 1 7 40 50 380 V 480 V 750 340 1 6 0 8 2 3 40 50 380 V 480 V 111 340 2 1 1 1 3 1 40 50 380 V 480 V 151 340 2 8 1 5 4 0 40 50 380 V 480 V 221 340 3 8 2 2 5 5 40 50 380 V 480 V 301 340 5 2 3 0 7 5 40 50 380 V 480 V 401 340 6 6 4 0 9 5 40 50 380 V 480 V 551 340 8 7 5 5 ...

Page 172: ...100 120 V 10 47 63 Hz Input current rms 8 9 A 11 0 A 13 1 A 20 1 A 23 5 A FLA 8 9 A 10 8 A 13 1 A 20 1 A 23 5 A Output voltage 230 V 3 AC 0 2x mains voltage Typical output rms 1 7 A 2 2 A 3 0 A 4 0 A 5 3 A FLA 1 7 A 2 1 A 3 0 A 4 0 A 5 3 A Min brake resistor Accessories 240 Ω 190 Ω 140 Ω 100 Ω 75 Ω Pulse frequency range 3 16 kHz Factory setting 6 kHz Ambient temperature S1 40 C 40 C 40 C 40 C 40 C...

Page 173: ... 8 3 1 A 6 5 4 2 A 8 7 5 6 A Output voltage 230 V 3 AC 0 Mains voltage Typical output rms 1 7 A 2 2 A 3 0 A 4 0 A FLA 1 7 A 2 2 A 2 9 A 3 9 A Min brake resistor Accessories 240 Ω 190 Ω 140 Ω 100 Ω Pulse frequency range 3 16 kHz Factory setting 6 kHz Ambient temperature S1 40 C 40 C 40 C 40 C S3 80 10 min 50 C 50 C 50 C 50 C S3 70 10 min 50 C 50 C 50 C 50 C Type of ventilation Free convection Weigh...

Page 174: ... A 9 5 A 12 5 A 16 0 A FLA 5 4 A 6 9 A 8 8 9 3 A 12 3 A 15 7 A Min brake resistor Accessories 75 Ω 62 Ω 46 Ω 35 Ω 26 Ω Pulse frequency range 3 16 kHz Factory setting 6 kHz Ambient temperature S1 40 C 40 C 40 C 40 C 40 C S3 80 10 min 50 C 50 C 50 C S3 70 10 min 50 C 50 C 50 C 50 C 50 C Type of ventilation Fan cooling temperature controlled switching thresholds 1 ON 57 C OFF 47 C Weight Approx kg 2 ...

Page 175: ...Ambient temperature S1 40 C 40 C 40 C 40 C 40 C S3 80 10 min S3 70 10 min Type of ventilation Fan cooling temperature controlled switching thresholds 1 ON 57 C OFF 47 C Weight Approx kg 8 10 3 15 General fuses AC recommended slow blowing 35 A 40 A 80 A 100 A 125 A Isc 2 A UL fuses AC permitted Class 5 000 65 000 100 000 Fuse 600 V x 30 A3 40 A3 60 A3 CC J R T 240 V x 30 A3 40 A3 60 A3 CC J R T G L...

Page 176: ...90 Ω 300 Ω 220 Ω 180 Ω 130 Ω Pulse frequency range 3 16 kHz Factory setting 6 kHz Ambient temperature S1 40 C 40 C 40 C 40 C 40 C S3 80 10 min 50 C 50 C 50 C 50 C 50 C S3 70 10 min 50 C 50 C 50 C 50 C 50 C Type of ventilation Free convection Fan cooling temperature controlled switching thresholds 1 ON 57 C OFF 47 C Weight Approx kg 1 6 1 8 General fuses AC recommended slow blowing 6 A 6 A 6 A 6 A ...

Page 177: ... 44 Ω Pulse frequency range 3 16 kHz Factory setting 6 kHz Ambient temperature S1 40 C 40 C 40 C 40 C S3 80 10 min 50 C 50 C S3 70 10 min 50 C 50 C 50 C 50 C Type of ventilation Fan cooling temperature controlled switching thresholds 1 ON 57 C OFF 47 C Weight Approx kg 2 7 3 1 General fuses AC recommended slow blowing 16 A 16 A 20 A 25 A Isc 2 A UL fuses AC permitted Class 5 000 10 000 100 000 Fus...

Page 178: ...istor Accessories 29 Ω 23 Ω 18 Ω 15 Ω Pulse frequency range 3 16 kHz Factory setting 6 kHz Ambient temperature S1 40 C 40 C 40 C 40 C S3 80 10 min S3 70 10 min Type of ventilation Fan cooling temperature controlled switching thresholds 1 ON 57 C OFF 47 C Weight Approx kg 8 10 3 General fuses AC recommended slow blowing 35 A 50 A 63 A 80 A Isc 2 A UL fuses AC permitted Class 5 000 65 000 100 000 Fu...

Page 179: ... 6 kHz 4 kHz Ambient temperature S1 40 C 40 C 40 C 40 C 40 C S3 80 10 min S3 70 10 min Type of ventilation Fan cooling temperature controlled switching thresholds 1 ON 57 C OFF 47 C ON 56 C OFF 52 C Fan speed control between 47 C 52 C and approx 70 C 2 Weight Approx kg 16 20 25 General fuses AC recommended slow blowing 100 A 125 A 160 A 160 A 224 A Isc 3 A UL fuses AC permitted Class 10 000 65 000...

Page 180: ...ing temperature controlled switching thresholds 1 ON 56 C OFF 52 C Fan speed control Between 52 C and approx 70 C 2 there is no speed control 3 Weight Approx kg 30 46 49 52 General fuses AC recommended slow blowing 315 A 350 A 350 A 400 A Isc 4 A UL fuses AC permitted Class 10 000 18 000 65 000 100 000 Fuse RK5 480 V x 250 A J 480 V x 350 A 350 A J 480 V x 400 A CC J R T G L 600 V x 250 A 350 A 35...

Page 181: ...SK 5xxE 250 112 O CP 12 0 2 33 0 12 SK 5xxE 250 112 O CP 16 5 1 70 0 17 SK 5xxE 550 112 O CP 23 9 1 17 0 24 SK 5xxE 750 112 O CP 35 7 0 78 0 36 SK 5xxE 111 112 O CP 53 5 0 39 0 54 1 Required cooling area determined under the following general conditions Control cabinet height approx 2 m ventilation by free convection mounting plate Galvanised sheet steel not painted thickness approx 3 mm Table 29 ...

Page 182: ...andard device the SK 5xxE 221 323 A CP is only available in size 3 for S1 operation Table 31 Technical data ColdPlate 230V devices three phase operation 3 400V devices Pv module W Max Rth K W Cooling area m 1 SK 5xxE 550 340 A CP 15 7 1 78 0 16 SK 5xxE 750 340 A CP 22 0 1 27 0 23 SK 5xxE 111 340 A CP 31 1 0 90 0 32 SK 5xxE 151 340 A CP 42 1 0 66 0 43 SK 5xxE 221 340 A CP 62 6 0 45 0 63 SK 5xxE 301...

Page 183: ...ate and the mounting plate must lie flat against each other max air gap 0 05 mm The contact area of the mounting plate must be at least as large as the area of the ColdPlate A suitable heat conducting paste must be applied between the ColdPlate and the mounting plate The heat conducting paste is not included in the scope of delivery First remove any protective film All screw connections must be ti...

Page 184: ... Analog input 2 Bus setpoint 1 2 3 Main setpoint sources Analog input 1 Analog input 2 Bus setpoint 3 Bus setpoint 2 P411 P410 Scaling Fixed frequency 1 5 P429 P433 P509 P400 P405 P549 P547 Interface Auxiliary setpoint sources P546 P548 ControlBox PotentiometerBox PotentiometerBox P548 Auxiliary setpoint standardisation Frequency main setpoint P400 P404 Scaling P510 Bus selection Jog frequency als...

Page 185: ...function fmax mmax Torque limit Maximum frequency SETPOINT FREQUENCY Current limit Imax PID controller fs t Frequency ramp P102 P103 P106 P107 P108 P114 Limitation Frequency setpoint Fig 14 Setpoint processing Pos 498 Anleitungen Elektronik FU und Starter 9 Zusatzinformationen BU 0500 BU 0200 Prozessregler _Prozessregler Überschrift SK 5xxE 0 mod_1328184097336_388 docx 14167 2 1 ...

Page 186: ...U und Starter 9 Zusatzinformationen BU 0500 BU 0200 Prozessregler Anwendungsbeispiel Prozessregler SK 1x0E SK 2xxE SK 5xxE 0 mod_1328186990203_388 docx 14190 3 1 8 2 1 Process controller application example M M M M 0V 10V Master setpoint Analog input 1 P400 4 or Analog input 2 Setpoint P412 0 0 10 0V Controlled drive via CR Actual value Analog input 1 P400 14 or Analog input 2 Compensating roller ...

Page 187: ...requency addition P411 setpoint frequency Hz Set frequency with 10 V at analog input 1 Example 50 Hz P412 Process controller setpoint CR middle position Default setting 5V adjust if necessary P413 P controller Factory setting 10 adjust if necessary P414 I controller ms recommended 100 s P415 limitation Controller limitation see above Note In the function process controller parameter P415 is used a...

Page 188: ...certificate This method only applies to radio transmitter equipment The devices only have an intrinsic function when they are connected to other equipment e g to a motor The base units cannot therefore carry the CE mark that would confirm compliance with the EMC directive Precise details are therefore given below about the EMC behaviour of this product based on the proviso that it is installed acc...

Page 189: ... FU und Starter 8 9 Zusatzinformationen BU 0500 BU 0200 EMV _EMV des Gerätes SK 1xxE SK 2xxE SK 5xxE 5 mod_1396881798744_388 docx 124694 3 1 8 3 3 EMC of device NOTICE EMC The drive system can cause high frequency interference in a living environment that may make interference suppression measures necessary The device is exclusively intended for commercial use It is therefore not subject to the re...

Page 190: ...0 340 A SK 5xxE 751 340 A suitable bottom mounted combination filter SK NHD 3 2 100 m 50 m SK 5xxE 550 340 O SK 5xxE 751 340 O suitable bottom mounted combination filter SK NHD 3 2 100 m 25 m SK 5x5E 112 340 A SK 5x5E 372 340 A 4 2 20 m SK 5x5E 112 340 A SK 5x5E 372 340 A suitable bottom mounted SK LF2 4 2 100 m 50 m SK 5x5E 112 340 O SK 5x5E 372 340 O suitable bottom mounted SK LF2 4 2 100 m 25 m...

Page 191: ...00 MHz Burst on control cables EN 61000 4 4 1 kV Burst on mains and motor cables EN 61000 4 4 2 kV Surge phase phase phase ground EN 61000 4 5 1 kV 2 kV Cable led interference due to high frequency fields EN 61000 4 6 10 V 0 15 80 MHz Voltage fluctuations and drops EN 61000 2 1 10 15 90 Voltage asymmetries and frequency changes EN 61000 2 4 3 2 Table 35 Overview according to product standard EN 61...

Page 192: ...erters 192 BU 0500 EN 3021 8 3 4 EC Declaration of Conformity Pos 502 Anleitungen Elektronik FU und Starter 9 Zusatzinformationen BU 0500 BU 0200 Reduzierte Ausgangsleistung Reduzierte Ausgangsleistung 0 mod_1328187926181_388 docx 14282 2 1 ...

Page 193: ... 3 1 8 4 1 Increased heat dissipation due to pulse frequency This illustration shows how the output current must be reduced depending on the pulse frequency for 230V and 400V devices in order to avoid excessive heat dissipation in the frequency inverter For 400V devices the reduction begins at a pulse frequency above 6kHz size 8 above 4kHz For 230V devices the reduction begins at a pulse frequency...

Page 194: ...ox due to pulse frequency P504 and time Pulse frequency kHz Time s 600 60 30 20 10 3 5 3 8 110 150 170 180 180 200 10 103 140 155 165 165 180 12 96 130 145 155 155 160 14 90 120 135 145 145 150 16 82 110 125 135 135 140 400V devices Reduced overload capacity approx due to pulse frequency P504 and time Pulse frequency kHz Time s 600 60 30 20 10 3 5 3 6 110 150 170 180 180 200 8 100 135 150 160 160 ...

Page 195: ... is limited to the value stated in the tables according to the pulse frequency Values below the limit can be set as required 230V devices Reduced overload capacity approx due to pulse frequency P504 and output frequency Pulse frequency kHz Output frequency Hz 4 5 3 0 2 0 1 5 1 0 0 5 0 3 8 200 170 150 140 130 120 110 10 180 153 135 126 117 108 100 12 160 136 120 112 104 96 95 14 150 127 112 105 97 ...

Page 196: ...e 18 Output current due to mains voltage Pos 507 Anleitungen Elektronik FU und Starter 9 Zusatzinformationen BU 0500 BU 0200 Reduzierte Ausgangsleistung _Reduzierter Ausgangsstrom aufgrund der Kühlkörpertemperatur 0 mod_1328189183973_388 docx 14397 3 1 8 4 5 Reduced output current due to the heat sink temperature The temperature of the heat sink in included in the calculation of the reduction of o...

Page 197: ...wer The resulting considerable reduction in power consumption as well as the optimisation of the cos φ factor of the motor rating in the partial load range contributes to creating optimum conditions both with regard to energy consumption and mains characteristics A parameterisation which is different from the factory setting Factory setting 100 is only permissible for applications which do not req...

Page 198: ...point Hz P105 P105 Torque current limit 2 0 10V 10V 100 P112 UAIN V 10V 0 100 16384 INT 4000hex 16384dez 4000hex I A P112 P112 Current limit 6 0 10V 10V 100 P536 UAIN V 10V 0 100 16384 INT 4000hex 16384dez 4000hex I A P536 P536 Ramp time 49 0 10V 10V 100 10s UAIN V 10V 0 200 32767 INT 4000hex 16384dec 10s Bus setpoint 4000hex 20s Acceleration time 56 Deceleration time 57 Actual values Function Act...

Page 199: ...h slip Actual frequency at motor X X 19 Setpoint frequency master value Setpoint frequency from setpoint source Master value free from enable correction X X 20 Setpoint frequency n R master value Setpoint frequency for motor model Master value free from enable correction X X 24 Master value of actual frequency with slip Actual frequency at motorMaster value free from enable correction X X X 21 Act...

Page 200: ...efore normal connection to the mains Long term storage for 1 3 years 30 min with 25 mains voltage 30 min with 50 mains voltage 30 min with 75 mains voltage 30 min with 100 mains voltage Long term storage for 3 years or if the storage period is not known 120 min with 25 mains voltage 120 min with 50 mains voltage 120 min with 75 mains voltage 120 min with 100 mains voltage The device must not be su...

Page 201: ...eturn Please note the reason for sending in the component device and specify a contact for any queries that we might have You can obtain a return note from our web site Link or from our technical support Unless otherwise agreed the device is reset to the factory settings after inspection or repair NOTICE Possible Consequential Damage In order to rule out the possibility that the cause of a device ...

Page 202: ...Permanent Magnet Synchronous motor permanently excited synchronous motor DO DOUT Digital output S Supervisor Parameter P003 I O Input Output SH Safe stop function EEPROM Non volatile memory SW Software version P707 EMKF Electromotive force induction voltage TI Technical information Data sheet Data sheet for NORD accessories EMC Electromagnetic compatibility FI Switch Leakage current circuit breake...

Page 203: ...justment 2 0 P407 116 Adjustment 2 100 P408 117 Analog functions 112 119 Analog input filter 2 P409 117 Analog input mode 1 P401 113 Analog output voltage P710 152 Analogue inputs 112 119 Apparent power P726 154 Array parameters 80 Automatic error acknowledgement P506 135 Automatic flux optimisation 197 Automatic flux optimisation P219 104 Automatic starting P428 125 B Back up data record P550 147...

Page 204: ... DC run on time P559 149 DC coupling 55 Deceleration time P103 94 delay on off switch P475 130 Delivery condition 87 Digital analog input 1 P400 111 Digital functions 120 121 Digital input 1 P420 120 Digital input 2 P421 121 Digital input 2 function P405 116 Digital input 3 P422 121 Digital input 4 P423 121 Digital input 5 P424 121 Digital input 6 P425 121 Digital input 7 P470 130 Dimensions 30 31...

Page 205: ... frequency 1 P429 125 Fixed frequency 2 P430 125 Fixed frequency 3 P431 126 Fixed frequency 4 P432 126 Fixed frequency 5 P433 126 Fixed frequency array P465 130 Flux delay P558 149 Flux feedback fact PMSM P333 111 Flying start P520 138 Flying start offset P522 139 Flying start resolution P521 138 Function 2 encoder P461 129 Function Bus IO In Bits P480 131 Function BusIO Out Bits P481 131 Function...

Page 206: ...um P525 139 Load monitoring Minimum P526 139 Load monitoring frequency P527 140 Load monitoring delay P528 140 Load monitoring mode P529 140 Long term storage 168 Low Voltage Directive 2 M Mains choke 45 46 Mains voltage monitoring 143 Mains voltage monitoring P538 143 Maintenance 200 Mass Inertia PMSM P246 106 Master Slave 133 Master function 133 Master function output P503 133 Master function va...

Page 207: ...PMSM P245 106 Output choke 47 Output monitoring P539 143 Overvoltage switch off 36 P P chopper limit P555 148 P factor torque limit P111 98 P set last error P706 151 Parameter identification 105 Parameter identification P220 105 Parameter set P100 93 Parameter set P731 154 Parameter saving mode P560 149 Parameterisation 90 Peak current PMSM P244 106 PI process controller 186 PID control D componen...

Page 208: ...128 Relay 4 function P455 128 Hyst P457 128 Scaling P456 128 Reluctance angle IPMSM P243 106 Remote control 122 Repairs 201 RJ12 RJ45 69 Rotary encoder connection 71 Rotation direction 144 Rotation direction mode P540 144 S Safety information 2 18 Scaling of analog output 1 P419 120 Service 201 Servo mode P300 107 Set analog output P542 145 Set Relays P541 144 Setpoint frequency processing 199 Set...

Page 209: ... code P003 93 Support 201 Switch over freq PMSM P331 110 switch on cycles 168 Switchover freq VFC PMSM P247 106 System bus tunnelling 82 T Technical data 168 Technology unit 74 Telegram time out P513 136 Temperature switch 36 Temperature Motor 88 Time boost precontrol P216 103 Torque P729 154 Torque current controller I P313 108 Torque current controller P P312 108 Torque current limit P112 98 Tor...

Page 210: ...SK 500E Users Manual for Frequency Inverters 210 BU 0500 EN 3021 W WAGO adapter module 73 Warning messages 150 165 Warnings 150 159 165 Watchdog 128 Watchdog time P460 128 Wiring guidelines 52 ...

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