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16 

MAINTENANCE 

 

To maintain optimum performance and safety, regular maintenance needs to be carried out. This section 

details the user maintenance required; other maintenance or repairs should be carried out by Norbar or a 

Norbar approved agent and should form part of a service. Service intervals will depend on the type of usage 

of the tools and the environment in which they are being used. The maximum recommended maintenance 

and recalibration interval is 12 months. 

 

TIP: 

Steps the operator can take to reduce the amount of maintenance required include: 

1.  Use the tool in a clean environment. 

2.  Use an air compressor fitted with a dryer. 

3.  Ensure the Lubro Control Unit has sufficient hydraulic oil. 

4.  Ensure the Lubro Control Unit delivers hydraulic oil at the correct rate. 

5.  Ensure the Lubro Control Unit is regularly maintained, see product manual. 

6.  Maintain the correct torque reaction. 

 

Reaction Plate 

 

Every week check that the bolts fastening the reaction plate are tightened to the torque stamped onto the 

reaction plate.

 

 

Air Lubrication 

 

Add Fuchs Silkair VG22 or Shell Tellus S2 VX15 or equivalent good quality hydraulic oil to the Lubro control 

unit. 

 

Gearbox

 

 

Under normal operating conditions it is not necessary to re-grease the gearbox. The gearbox contains Shell 

Gadus S2 V220 or equivalent good quality grease.

 

 

Silencer

 

 

The silencer (#19188) should be changed every 12 months. 

This may be more frequent for high tool usage or dirty environments. 

 

To change silencer: 
1.   Remove circlip from end of sleeve. 
2.   Slide sleeve to access silencer. 
3.   Change silencer. 
4.   Refit sleeve and circlip. 

 

Filter 

 

The air filter (#18280) should be changed every 12 months.  

This may be more frequent for high tool usage or dirty environments.

 

 

To change filter: 
1.   Switch off air supply to tool. 
2.   Remove inlet air hose. 
3.   Remove filter from inside tool air inlet. 
4.   Fit new filter. 
5.   Refit inlet air hose. 

 

TIP:  To help removal use a small screwdriver or a pair of internal circlip pliers. 

 

 

FIGURE 11 – 

Silencer location

 

FIGURE 12 – 

Air filter

 

Summary of Contents for 16011.X

Page 1: ...TOOLS INC 36400 Biltmore Place Willoughby Ohio 44094 USA Tel 1 866 667 2279 Email inquiry norbar us NORBAR TORQUE TOOLS PTE LTD 194 Pandan Loop 07 20 Pantech Business Hub SINGAPORE 128383 Tel 65 6841...

Page 2: ...arkings on Tool 6 Introduction 7 Part Included 7 Accessories 7 Features and Functions 8 Set up Instructions 9 Torque Reaction 9 Examples of Tool Control Systems 11 Input Ports 12 Exhaust Port 12 Setti...

Page 3: ...7 XAUT 1 3 400 N m PT 7 16066 X 16066 XMTS 16066 XAUT 1 6 000 N m PT 9 16072 X 16072 XMTS 16072 XAUT 1 9 500 N m PT 11 16046 X 16046 XMTS 2 20 000 N m PT 12 18086 X 18086 XMTS 2 34 000 N m PT 13 16052...

Page 4: ...iles Always wear impact resistant eye protection during the operation of the assembly power tool for threaded fasteners The grade of protection required should be assessed for each use Ensure that the...

Page 5: ...sories and consumables Workplace Hazards Slips trips and falls are major causes of workplace injury Be aware of slippery surfaces caused by the use of the tool and also of trip hazards caused by the a...

Page 6: ...sembly power tool for threaded fasteners tell your employer and consult a physician Operate and maintain the assembly power tool for threaded fasteners as recommended in the operator s manual to preve...

Page 7: ...sult of each use This Operator s Manual contains sufficient information for the end user to be able to perform an initial risk assessment Unexpected direction of drive square movement can cause a haza...

Page 8: ...ommended compressor rating 6 9 bar 100 psi 19 l s 40 CFM Lubro Control Unit or similar Filter Regulator and Lubricator Unit Bore 12 mm Impact or high quality sockets Parts Included Model Part Number R...

Page 9: ...n is at 5 times normal operating speed before it automatically changes gear to apply the final torque Manual Two Speed MTS The manual two speed gearbox option allows manual selection of slow or fast s...

Page 10: ...Size Fixing Bolt Torque PT 1 PT 2 16420 2BA 9 N m PT 5 PT 6 16544 BSF 19 N m PT 7 16263 M10 83 N m PT 9 16387 BSF 75 N m PT 11 16322 M10 83 N m PT 12 18994 M12 150 N m PT 13 16330 M16 310 N m PT 14 1...

Page 11: ...tensions is available for applications where access is restricted These are designed to support the final drive correctly When the PneuTorque is in operation the reaction arm rotates in the opposite d...

Page 12: ...se from the supply to the control system must not be longer than 5 metres or the tools performance will be impaired If the supply hose must be longer than 5 metres then bore must be used Examples of t...

Page 13: ...kwise REV BSP connectors as shown in Figure 9 Exhaust Port The exhaust port located on the side of the tool is common to both inlet ports TIP As with any pneumatic tool a fine oil mist is present in t...

Page 14: ...adjust the air pressure regulator until the correct pressure is shown on the air pressure gauge IMPORTANT THE TOOL MUST BE FREE RUNNING WHILE ADJUSTING THE AIR PRESSURE TO GIVE THE CORRECT SETTING WH...

Page 15: ...the tool onto the fastener Locate reaction arm adjacent to the reaction point 4 Complete the following instructions for SINGLE SPEED AUTOMATIC TWO SPEED or MANUAL TWO SPEED tools Single Speed Part Nu...

Page 16: ...ool and remove from fastener TIP If the tool will not release from the bolt run tool in the opposite direction for a fraction of a second NOTE If the air pressure is released before the tool stalls fu...

Page 17: ...e Every week check that the bolts fastening the reaction plate are tightened to the torque stamped onto the reaction plate Air Lubrication Add Fuchs Silkair VG22 or Shell Tellus S2 VX15 or equivalent...

Page 18: ...screw 25353 60 Circlip 26432 16 18 PT 13 2 16310 M6 screw 25353 60 Circlip 26432 16 18 PT 14 3 16309 M6 screw 25353 60 16 18 PT 15 Application specific PT 16 Application specific PT 17 Application sp...

Page 19: ...min 45 rev min 508 019 1 93 137 1 PT 5 880 N m 650 lbf ft 3400 N m 2500 lbf ft 5 rev min 25 rev min 885 185 1 162 284 1 PT 6 880 N m 650 lbf ft 3400 N m 2500 lbf ft 5 rev min 25 rev min 885 185 1 162...

Page 20: ...17 9 23 2 6 3 PT 9 184 376 462 445 169 351 24 4 27 9 8 3 PT 11 212 470 556 500 38 6 42 1 13 3 PT 12 240 593 679 Blank plate 49 8 53 3 6 5 PT 13 315 553 639 Blank plate 102 2 105 7 6 9 PT 14 315 650 73...

Page 21: ...20...

Page 22: ...not achieved torque increase air pressure Fastener sheared or thread stripped Gear train or air motor is damaged return for repair GLOSSARY OF TERMS Word or Term Meaning Air pressure graph Graph to s...

Page 23: ...TOOLS INC 36400 Biltmore Place Willoughby Ohio 44094 USA Tel 1 866 667 2279 Email inquiry norbar us NORBAR TORQUE TOOLS PTE LTD 194 Pandan Loop 07 20 Pantech Business Hub SINGAPORE 128383 Tel 65 6841...

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