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Noise Hazards:

 

 

 

Unprotected exposure to high noise levels can cause permanent, disabling, hearing loss and other 

problems, such as tinnitus (ringing, buzzing, whistling or humming in the ears). Therefore a risk 

assessment and implementation of appropriate controls for these hazards are essential. 

 

Appropriate controls to reduce the risk may include actions such as damping materials to prevent 

workpieces from “ringing”. 

 

Use hearing protection in accordance with employer's instructions and as required by occupational 

health and safety regulations. 

 

Operate and maintain the assembly power tool for threaded fasteners as recommended in the 

operator’s manual, to prevent an unnecessary increase in noise levels. 

 

If the assembly power tool for threaded fasteners has a silencer, always ensure it is in place and in good 

working order when the assembly power tool for threaded fasteners is operating. 

 

Select, maintain and replace the consumable/tool as recommended in the operator’s manual, to prevent 

an unnecessary increase in noise. 

Vibration Hazards:

 

 

 

Exposure to vibration can cause disabling damage to the nerves and blood supply of the hands and 

arms. 

 

Wear warm clothing when working in cold conditions and keep your hands warm and dry. 

 

If you experience numbness, tingling, pain or whitening of the skin in your fingers or hands, stop using 

the assembly power tool for threaded fasteners, tell your employer and consult a physician. 

 

Operate and maintain the assembly power tool for threaded fasteners as recommended in the 

operator’s manual, to prevent an unnecessary increase in vibration levels. 

 

Do not use worn or ill-fitting sockets or extensions, as this is likely to cause an increase in vibration. 

 

Select, maintain and replace the consumable/tool as recommended in the operator’s manual, to prevent 

an unnecessary increase in vibration levels. 

 

Support the weight of the tool in a stand, tensioner or balancer, if possible. 

 

Hold the tool with a light but safe grip, taking account of the required hand reaction forces, because the 

risk from vibration is generally greater when the grip force is higher. 

Additional Safety Instructions for Pneumatic Power Tools:

 

 

 

Air under pressure can cause severe injury: 

o

  Always shut off air supply, drain hose of air pressure and disconnect tool from air supply when not 

in use, before changing accessories or when making repairs; 

o

  Never direct air at yourself or anyone else. 

 

Whipping hoses can cause severe injury. Always check for damaged or loose hoses and fittings. 

 

Cold air shall be directed away from the hands. 

 

Air lines with safe disconnect couplings, as supplied, are recommended. Whenever universal twist 

couplings (claw couplings) are used, lock pins shall be installed and whipcheck safety cables shall be 

used to safeguard against possible hose-to-tool and hose-to-hose connection failure. 

 

Do not exceed the maximum air pressure stated on the tool. 

Summary of Contents for 16011.X

Page 1: ...TOOLS INC 36400 Biltmore Place Willoughby Ohio 44094 USA Tel 1 866 667 2279 Email inquiry norbar us NORBAR TORQUE TOOLS PTE LTD 194 Pandan Loop 07 20 Pantech Business Hub SINGAPORE 128383 Tel 65 6841...

Page 2: ...arkings on Tool 6 Introduction 7 Part Included 7 Accessories 7 Features and Functions 8 Set up Instructions 9 Torque Reaction 9 Examples of Tool Control Systems 11 Input Ports 12 Exhaust Port 12 Setti...

Page 3: ...7 XAUT 1 3 400 N m PT 7 16066 X 16066 XMTS 16066 XAUT 1 6 000 N m PT 9 16072 X 16072 XMTS 16072 XAUT 1 9 500 N m PT 11 16046 X 16046 XMTS 2 20 000 N m PT 12 18086 X 18086 XMTS 2 34 000 N m PT 13 16052...

Page 4: ...iles Always wear impact resistant eye protection during the operation of the assembly power tool for threaded fasteners The grade of protection required should be assessed for each use Ensure that the...

Page 5: ...sories and consumables Workplace Hazards Slips trips and falls are major causes of workplace injury Be aware of slippery surfaces caused by the use of the tool and also of trip hazards caused by the a...

Page 6: ...sembly power tool for threaded fasteners tell your employer and consult a physician Operate and maintain the assembly power tool for threaded fasteners as recommended in the operator s manual to preve...

Page 7: ...sult of each use This Operator s Manual contains sufficient information for the end user to be able to perform an initial risk assessment Unexpected direction of drive square movement can cause a haza...

Page 8: ...ommended compressor rating 6 9 bar 100 psi 19 l s 40 CFM Lubro Control Unit or similar Filter Regulator and Lubricator Unit Bore 12 mm Impact or high quality sockets Parts Included Model Part Number R...

Page 9: ...n is at 5 times normal operating speed before it automatically changes gear to apply the final torque Manual Two Speed MTS The manual two speed gearbox option allows manual selection of slow or fast s...

Page 10: ...Size Fixing Bolt Torque PT 1 PT 2 16420 2BA 9 N m PT 5 PT 6 16544 BSF 19 N m PT 7 16263 M10 83 N m PT 9 16387 BSF 75 N m PT 11 16322 M10 83 N m PT 12 18994 M12 150 N m PT 13 16330 M16 310 N m PT 14 1...

Page 11: ...tensions is available for applications where access is restricted These are designed to support the final drive correctly When the PneuTorque is in operation the reaction arm rotates in the opposite d...

Page 12: ...se from the supply to the control system must not be longer than 5 metres or the tools performance will be impaired If the supply hose must be longer than 5 metres then bore must be used Examples of t...

Page 13: ...kwise REV BSP connectors as shown in Figure 9 Exhaust Port The exhaust port located on the side of the tool is common to both inlet ports TIP As with any pneumatic tool a fine oil mist is present in t...

Page 14: ...adjust the air pressure regulator until the correct pressure is shown on the air pressure gauge IMPORTANT THE TOOL MUST BE FREE RUNNING WHILE ADJUSTING THE AIR PRESSURE TO GIVE THE CORRECT SETTING WH...

Page 15: ...the tool onto the fastener Locate reaction arm adjacent to the reaction point 4 Complete the following instructions for SINGLE SPEED AUTOMATIC TWO SPEED or MANUAL TWO SPEED tools Single Speed Part Nu...

Page 16: ...ool and remove from fastener TIP If the tool will not release from the bolt run tool in the opposite direction for a fraction of a second NOTE If the air pressure is released before the tool stalls fu...

Page 17: ...e Every week check that the bolts fastening the reaction plate are tightened to the torque stamped onto the reaction plate Air Lubrication Add Fuchs Silkair VG22 or Shell Tellus S2 VX15 or equivalent...

Page 18: ...screw 25353 60 Circlip 26432 16 18 PT 13 2 16310 M6 screw 25353 60 Circlip 26432 16 18 PT 14 3 16309 M6 screw 25353 60 16 18 PT 15 Application specific PT 16 Application specific PT 17 Application sp...

Page 19: ...min 45 rev min 508 019 1 93 137 1 PT 5 880 N m 650 lbf ft 3400 N m 2500 lbf ft 5 rev min 25 rev min 885 185 1 162 284 1 PT 6 880 N m 650 lbf ft 3400 N m 2500 lbf ft 5 rev min 25 rev min 885 185 1 162...

Page 20: ...17 9 23 2 6 3 PT 9 184 376 462 445 169 351 24 4 27 9 8 3 PT 11 212 470 556 500 38 6 42 1 13 3 PT 12 240 593 679 Blank plate 49 8 53 3 6 5 PT 13 315 553 639 Blank plate 102 2 105 7 6 9 PT 14 315 650 73...

Page 21: ...20...

Page 22: ...not achieved torque increase air pressure Fastener sheared or thread stripped Gear train or air motor is damaged return for repair GLOSSARY OF TERMS Word or Term Meaning Air pressure graph Graph to s...

Page 23: ...TOOLS INC 36400 Biltmore Place Willoughby Ohio 44094 USA Tel 1 866 667 2279 Email inquiry norbar us NORBAR TORQUE TOOLS PTE LTD 194 Pandan Loop 07 20 Pantech Business Hub SINGAPORE 128383 Tel 65 6841...

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