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Norac UC4 Plus Rogator 1286C, Installation Manual

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Norac UC4 Plus Rogator 1286C Installation Manual Download Page 3

 

TABLE OF CONTENTS 

1

 

INTRODUCTION .................................................................................................................................. 1

 

2

 

GENERAL SYSTEM DESCRIPTION .................................................................................................. 2

 

3

 

PARTS LISTS ...................................................................................................................................... 3

 

3.1

 

L

IST OF 

H

YDRAULIC 

P

ARTS FOR 

RG5

 

(F

LAT 

F

ACED 

O-R

ING 

F

ITTINGS

) ........................................... 4

 

3.2

 

L

IST OF 

H

YDRAULIC 

P

ARTS FOR 

RG7

 

(JIC

 

F

ITTINGS

) ..................................................................... 6

 

4

 

INSTALLATION PROCEDURE ........................................................................................................... 9

 

4.1

 

E

XISTING SYSTEM CHECK

............................................................................................................... 9

 

4.2

 

B

OOM 

S

PEED 

T

EST

........................................................................................................................ 9

 

4.3

 

W

ING 

S

ENSOR 

I

NSTALLATION

....................................................................................................... 11

 

4.4

 

M

AIN 

L

IFT 

S

ENSOR 

I

NSTALLATION

................................................................................................ 14

 

4.5

 

R

OLL 

S

ENSOR 

I

NSTALLATION

....................................................................................................... 15

 

4.5.1

 

Boom Roll Sensor Mounting.................................................................................................. 17

 

4.5.2

 

Chassis Roll Sensor Mounting .............................................................................................. 17

 

4.5.3

 

Inverted Roll Sensor Mounting .............................................................................................. 18

 

4.5.4

 

Temperature probe................................................................................................................ 18

 

4.6

 

H

YDRAULIC 

I

NSTALLATION

........................................................................................................... 19

 

4.6.1

 

Valve Assembly ..................................................................................................................... 19

 

4.6.2

 

Valve Mounting...................................................................................................................... 20

 

4.6.3

 

Hydraulic Plumbing ............................................................................................................... 21

 

4.7

 

E

LECTRICAL 

I

NSTALLATION

.......................................................................................................... 22

 

4.8

 

C

OMPLETING THE 

I

NSTALLATION

.................................................................................................. 26

 

5

 

ELECTRICAL REFERENCE – CABLE DRAWINGS ........................................................................ 27

 

5.1

 

I

TEM 

C2:

 

44668

 

–

 

S

ENSOR 

B

RANCH 

C

ABLE

................................................................................. 27

 

5.2

 

I

TEM 

C02B:

 

44664

 

–

 

C

ABLE 

UC4+

 

CAN

 

N

ODE 

D

UAL

.................................................................. 27

 

5.3

 

I

TEM 

C3:

 

44656D

 

–

 

C

ABLE 

V

ALVE 

V

ARIABLE 

R

ATE 

DT................................................................ 28

 

5.4

 

I

TEM 

C10:

 

44650-39

 

–

 

P

OWER 

C

ABLE 

G

ENERIC 

S

ELF

-

PROPLELLED

............................................. 29

 

5.5

 

I

TEM 

C11:

 

44651-03

 

–

 

E

XTENSION 

C

ABLE 

V

ALVE 

G

ENERIC

......................................................... 30

 

5.6

 

I

TEM 

C12:

 

44658-32

 

–

 

C

ABLE 

I

NTERFACE 

UC4

 

DT06-2

X 

GND2.................................................. 31

 

5.7

 

I

TEM 

C14:

 

44658-28

 

–

 

P

OWER 

P

IGTAIL

....................................................................................... 32

 

 

Summary of Contents for UC4 Plus Rogator 1286C

Page 1: ...Rogator 1286C Installation Manual Spray Height Controller Improving the competitiveness of Industry and Agriculture through Precision Measurement ...

Page 2: ...ernational Inc reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously Every effort has been made to ensure the accuracy of the information contained in this manual The technical information in this manual was reviewed at the time of approval for publication ...

Page 3: ...unting 17 4 5 3 Inverted Roll Sensor Mounting 18 4 5 4 Temperature probe 18 4 6 HYDRAULIC INSTALLATION 19 4 6 1 Valve Assembly 19 4 6 2 Valve Mounting 20 4 6 3 Hydraulic Plumbing 21 4 7 ELECTRICAL INSTALLATION 22 4 8 COMPLETING THE INSTALLATION 26 5 ELECTRICAL REFERENCE CABLE DRAWINGS 27 5 1 ITEM C2 44668 SENSOR BRANCH CABLE 27 5 2 ITEM C02B 44664 CABLE UC4 CAN NODE DUAL 27 5 3 ITEM C3 44656D CABL...

Page 4: ...are applied correctly Please take the time to read this manual completely before attempting to install the system A thorough understanding of this manual will ensure that you receive the maximum benefit from the system YOUR INPUT CAN HELP MAKE US BETTER If you find issues or have suggestions regarding the parts list or the installation procedure please don t hesitate to contact us via the informat...

Page 5: ...er NORAC cannot guarantee all parts fit as intended due to the variations of the sprayer by the manufacturer Please read this manual in its entirety before attempting installation ATTENTION When installing the UC4 Spray Height Control system please be aware that at a point in the installation your sprayer booms will be inoperative until the installation is complete Any installation procedure requi...

Page 6: ...ty B05 44706 01 KIT CABLE TIE BLACK 10 PCS 21 IN 150 PCS 7 5 IN 1 B11 44743 MOUNTING BRACKET MAIN LIFT SENSOR UC4 PLUS 1 B13 44728 MOUNTING BRACKET COMPLETE UC4 BREAKAWAY EXTENDED 2 C02 44668 CABLE UC3 SENSOR BRANCH 1 AMP RECEPT 3 AMP PLUG BC 1 C02B 44664 CABLE UC4 CAN NODE DUAL 5 FT 1 C03 44656D CABLE VALVE VARIABLE RATE DT 1 C10 44650 39 CABLE POWER GENERIC SELF PROPELLED 1 C11 44651 03 CABLE EX...

Page 7: ...44933D is a direct replacement for the 44963D Both valve blocks function the same The blocks are identifiable by the filter cap shape and by the part number stamped on the side The A and B ports are opposite on each valve block so verify that the hoses are being connected to the correct port The raise lines always go to the B port and the lower lines go to the A port 44933D Valve Block Shown Along...

Page 8: ...IT RG5 1 Table 2 44865 47 Hydraulics Fittings Kit Details 6 M B 6 M OR X 90 SIZE IN 1 16TH S GENDER MALE OR FEMALE 90 ANGLE SWIVEL TYPE GENDER SIZE TYPE B ORB J JIC OR FLAT FACE P PIPE Fitting Name Example Item Part Number Name Quantity Picture F01 44928 ORIFICE INSERT 047 IN ONE WAY 2 F02 44917 MALE ADAPTER 6MB 6MOR MACHINED 4 F03 104369 PLUG 6MBP 2 F04 104885 TEE ADAPTER 8FORXR 8MORT 4 ...

Page 9: ...03 104369 PLUG 6MBP 2 F04 104632 TEE ADAPTER 8FJXR 8MJT 2 6 M B 6 M OR X 90 SIZE IN 1 16TH S GENDER MALE OR FEMALE 90 ANGLE SWIVEL TYPE GENDER SIZE TYPE B ORB J JIC OR FLAT FACE P PIPE Fitting Name Example The use of dielectric grease is not recommended on any NORAC electrical connections To ensure all stainless steel hardware does not gall or seize apply a light coating of the supplied Permatex A...

Page 10: ...7 The parts that come with your UC4 Spray Height Control system are shown below in their general installation configuration Figure 2 UC4 Spray Height Control Components ...

Page 11: ...8 Figure 3 Hydraulic Plumbing Schematic ...

Page 12: ...ield working RPM on the throttle and mark this value in Table 5 You will need a stopwatch or a watch that displays seconds for the next step 3 Raise the LEFT boom from its extreme LOW position to the very TOP of its travel Record the time this takes in Table 5 Trial 1 for Left UP 4 Lower the LEFT boom from its extreme HIGH position to the BOTTOM of its travel Record this time in Table 5 Trial 1 fo...

Page 13: ...ime Sec Left UP Left DOWN Right UP Right Down Main UP Main DOWN Roll CW Roll CCW Table 6 Boom Test Record WITH UC4 Spray Height Control system Working RPM Boom Trial 1 Sec Trial 2 Sec Trial 3 Sec Avg Time Sec Left UP Left DOWN Right UP Right Down Main UP Main DOWN Roll CW Roll CCW Some sprayers may not have the Roll functions ...

Page 14: ...nsure that they will not interfere with anything when the boom is folded for transport 3 The sensor mounting brackets can be installed with the mounting base behind Figure 8 or in front of the tube Figure 6 Mounting the sensor bracket to the break away section of the boom may cause the boom to drop suddenly as a break away occurs This will occur on break away sections which lift as they break away...

Page 15: ...as shown in Figure 7 Figure 7 Poor Mounting Sensor Reading off Boom General mounting rules for UC4 ultrasonic wing sensors a In its lowest position the sensor mouth must be 9 inches or more from the ground b The bottom of the sensor must be at least 9 inches in front of the spray nozzles c The bottom of the sensor must be at least 9 inches above the spray nozzles d Ensure that there are no obstruc...

Page 16: ...13 Figure 9 Sensor Serial Number Installation Location 3 SENSOR SYSTEM 5 SENSOR SYSTEM ...

Page 17: ...ng collar is in approximately the center of the sprayer and ahead of the boom Figure 11 The sensor mounting collar must not be behind the sprayer s wheel The General Mounting Rules for UC4 Ultrasonic Sensors from the previous section must be followed 3 Mount the sensor onto the sensor mounting collar Figure 10 Figure 11 Main Lift Sensor Mounted in the Rogator Boom looking from above of boom Bracke...

Page 18: ...ines and refer to Figure 13 a The smaller the distance between A and B in Figure 13 the better the performance will be Distance A can not be more than 12 b The roll sensors must not be mounted below the pivot point c Ensure the roll sensors are sitting relatively level when the sprayer chassis and boom are level d Both roll sensors must be mounted with the circular AMP connector facing towards the...

Page 19: ...ure 14 Roll Sensor Mounting Location Figure 15 Roll Sensor Mounting with Respect to Sprayer Orientation The boom frame roll sensor does not have a temperature probe Chassis Roll Sensor Boom Frame Roll Sensor ...

Page 20: ...oking from the rear of the sprayer e Securely cable tie the connector to the frame 4 5 2 Chassis Roll Sensor Mounting The chassis roll sensor must be mounted to a non rotating part of the boom To mount the chassis roll sensor follow the following guidelines and refer to Figure 16 a Make sure you are mounting the roll sensor that does have a temperature probe 2 cables E03 b Mount the chassis roll s...

Page 21: ...mounting may be used to optimize the mounting criteria explained in Section 4 5 Figure 17 Inverted Roll Sensor Mounting may be Applicable for Optimal Performance 4 5 4 Temperature probe Fasten the temperature probe E03 to the UC4 valve block using the included 3 8x1 2 bolt as illustrated in Figure 18 Figure 18 UC4 Valve Block with Temperature Probe Installed ...

Page 22: ...that a qualified technician does the hydraulic installation Depending on the valve block part number the A and B ports may be reversed Ensure that the orifices are oriented properly for the A and B ports or the system will not function properly 4 6 1 Valve Assembly 1 On a clean surface remove all plastic plugs from the NORAC hydraulic Valve V01 Figure 19 44963D 44933D Figure 19 NORAC Valve Block 2...

Page 23: ...en the Hex nuts to hold the rods 4 Put the mounting bracket on the other side of the tube and tighten with the spring washers and the Hex nuts Cut excess off of the rods if necessary If using bolts the bolts should thread into the valve block at least 3 8 The valve mounting holes are drilled and tapped 3 8 NC 1 deep The rule of thumb for bolt length is 1 1 2 longer than the tube size You must ensu...

Page 24: ...il the electronics are fully installed 1 After the NORAC valves are mounted the hydraulic hoses and fittings can be plumbed The plumbing for the hydraulic circuit is shown schematically in Figure 3 2 The raise lines from the rod end of the cylinders must be connected to the B ports of the NORAC valve block ...

Page 25: ...he Roll Over Protection Bar Four pilot holes for the screws provided need to be drilled to facilitate the control panel mounting Another option is to purchase an adapter for the flexible panel mount that has a 3 8 NC threaded stud on the end to bolt through an existing mount You can find these at your local outdoor store as a RAM mount part number RAM B 236 See http www ram mount com Figure 22 Con...

Page 26: ...ectrical panel through this hole 5 In the electrical panel wire the white wire on C14 to 12V and the black wire to Ground Each polarity is labeled on the wire Refer to for Figure 24 recommended 12V and Ground connections inside of the electrical panel 6 Install the provided 15A automotive fuse into the slot beside the 12V power connection Figure 24 Power and Ground Connections 8 Route C10 to the e...

Page 27: ...e in unplug the existing connector from the solenoid and insert the NORAC plug Connect the Rogator plug that was disconnected to the receptacle end of the tee on the NORAC cable The cables to be teed in are shown in Table 7 One of the tees marked MAIN UP will not be used Table 7 Rogator and NORAC Valve Labels Rogator Label NORAC Label LH FOLD UP LEFT UP LH FOLD DN LEFT DN RH FOLD UP RIGHT UP RH FO...

Page 28: ...P plug on C11 Figure 27 20 Route the CAN Node cable C02B to the roll sensors which are installed in Section 4 5 Follow existing cables and or hydraulic lines 21 Connect the 4 pin AMP connectors to the roll sensors 22 Connect the sensor branch cable C02 to the 4 pin AMP plug on C02B Figure 27 23 Route the sensor branch cable C02 to the wing and main sensors and connect to the sensors Follow existin...

Page 29: ...ulic and electrical portions of this manual to check for proper installation If you still have trouble contact NORAC for assistance 3 Turn on the power for the UC4 Control Panel using the switch on the side of its chassis 4 Repeat the Boom Speed Test as described in Section 4 2 Boom Speed Test with the NORAC UC4 System installed Record the results for comparison in Table 6 5 The procedure for the ...

Page 30: ...27 5 ELECTRICAL REFERENCE CABLE DRAWINGS 5 1 ITEM C2 44668 SENSOR BRANCH CABLE 5 2 ITEM C02B 44664 CABLE UC4 CAN NODE DUAL ...

Page 31: ...28 5 3 ITEM C3 44656D CABLE VALVE VARIABLE RATE DT ...

Page 32: ...29 5 4 ITEM C10 44650 39 POWER CABLE GENERIC SELF PROPLELLED ...

Page 33: ...30 5 5 ITEM C11 44651 03 EXTENSION CABLE VALVE GENERIC ...

Page 34: ...31 5 6 ITEM C12 44658 32 CABLE INTERFACE UC4 DT06 2X GND2 ...

Page 35: ...32 5 7 ITEM C14 44658 28 POWER PIGTAIL ...

Page 36: ...DDRESS 3702 Kinnear Place Saskatoon SK S7P 0A6 United States NORAC Inc CALL TOLL FREE 1 866 306 6722 763 786 3080 SHIPPING ADDRESS 1290 Osborne Rd NE Suite F Fridley MN 55432 2892 Europe NORAC Europe sarl 33 06 03 87 80 78 SHIPPING ADDRESS Rue de l hermitage 01090 Guereins France www norac ca ...

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