Noblelift RT16P Service Maintenance Manual Download Page 1

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Version 12/2019

RTXXP-SMS-001-EN

Service & Maintenance Manual

Electric Reach Truck

RT16P/RT20P

WARNING

Do not use the reach truck before reading and
understanding these operating instructions.

NOTE:

•

Please check the designation of your

present type at the last page of this

document as well as on the ID-plate.

•

Keep it for future reference.

Scan it,

For more information

Service Hotline: 4008-836115

Summary of Contents for RT16P

Page 1: ...NING Do not use the reach truck before reading and understanding these operating instructions NOTE Please check the designation of your present type at the last page of this document as well as on the...

Page 2: ...d electronics will have a negative effect on the environment or health if handled incorrectly The waste packages should be sorted and put into solid dustbins according to the materials and be collecte...

Page 3: ...5 REGULAR INSPECTION 15 6 OPERATIONAL INSTRUCTIONS 16 a Operational control devices position 16 b Power on operation 17 c Travelling 17 d Steering 17 e Braking 18 f Load curve diagram 18 g Lifting 18...

Page 4: ...3 a Hydraulic circuit 30 11 DIAGNOSTICS AND TROUBLESHOOTING 31 12 SPECIALIZED STIPULATION FOR THE US AMERICAN MARKET 47 GB CE Declaration of Conformity 47...

Page 5: ...learly indicated 16 Lower the fork to the ground when leave the forklift park the forklift on the horizontal ground turn off the power and pull out the key It is only allowed to use this electric reac...

Page 6: ...4 Safety pedal switch 5 Control unit 6 Steering control 7 Key switch 8 Display 9 Overhead guard 10 Mast 11 Left and right moving control stick 12 Lifting and lowering control stick 13 Mast moving cont...

Page 7: ...b Main technical data Fig 2 Structure schematic drawing...

Page 8: ...60 1290 Dimensions 4 1 Tilt of fork carriage forward backward 4 2 4 2 4 2 4 2 Lowered mast height h1 mm 3900 3900 4900 4 3 Free lift height h2 mm 3290 3290 4290 4 4 Maximum lift height h3 mm 9500 9500...

Page 9: ...lic brake Motors 6 1 Drive motor rating S2 60min kW 6 4 6 4 7 6 2 Lift motor rating at S3 15 kW 12 5 12 5 12 5 6 3 Battery acc to DIN 43531 35 36 A B C A 3Pzs A 4Pzs A 5Pzs 6 4 Battery voltage nominal...

Page 10: ...34 8410 8000 2730 3400 8910 8500 2897 3567 9410 9000 3063 3734 9910 9500 3230 3900 10410 Mast Table RT 20P Two stage mast standard lift 3000 140 2100 3910 3500 140 2350 4410 4000 140 2600 4910 4500 14...

Page 11: ...not stand under or on the fork otherwise it may cause injury C Warning label Do not stand inside mast or reach your hand inside otherwise it may cause injury D Model sticker Indicate the type of the...

Page 12: ...al K Logo sticker Safety devices Fig 4 Safety devices Emergency button Please press this button immediately to cut of the power supply when the truck is out of control all lifting lowering functions w...

Page 13: ...Do not use truck in environments with explosive gas explosive dust or acid and alkali corrosion Do not use truck in the environment with poor outdoor or ground conditions Do not put feet or hands unde...

Page 14: ...ast installation please follow the instructions to install mast Do the work according to the daily inspections as well as functional checks Check battery installation and charge instructions follow ch...

Page 15: ...ght H3 mm 5500 7500 9500 10500 11500 12500 Mast pack weight kg 1240 1420 1600 1690 1790 1890 Mast pack size mm 3900x1000 X700 3900x1000 X700 3900x1000 X700 2400x1400 x 2700 3900x1000 X700 4900x1000 X7...

Page 16: ...OT STAND UNDER THE SWAYING LOAD DO NOT WALK INTO THE HAZARDOUS AREA DURING LIFTING PLACE THE TRUCK ON A LEVEL GROUND Transporting DURING TRANSPORTATION ON A LORRY OR TRUCK ALWAYS FASTEN THE TRUCK SECU...

Page 17: ...s 5 REGULAR INSPECTION This chapter describes pre shift checks before putting the truck into operation Regular inspection is effective to find the malfunction or fault on this truck Check the truck on...

Page 18: ...ck the function of speed limitation Visual check if there are any broken electric wires If supplied with a backrest extension check it for damages and correct assembling 6 OPERATIONAL INSTRUCTIONS a O...

Page 19: ...own please stamp the brake pedal 5 Drive carefully the truck to the destination Watch the route conditions and adjust the travelling speed with the accelerator button This truck is equipped with enoug...

Page 20: ...a shorter braking distance please directly step on the brake pedal until it stops Release the safety pedal switch 6 the truck can stop Press the emergency switch 1 the truck can stop Attention when th...

Page 21: ...carefully out of the load unit i Mast front shift and back shift Push the control stick 8 forwards the mast shifts to the front Push the control stick 8 backwards the mast shifts to the back j Fork le...

Page 22: ...eries undergoes national regulations Please follow these regulations By handling batteries open fire is prohibited gases could cause explosion In the area of battery charging neither burning materials...

Page 23: ...IT IS ONLY ALLOWED TO USE ACID TRACTION BATTERIES THE WEIGHT OF THE BATTERIES HAS AN INFLUENCE TO THE TRUCKS OPERATING BEHAVIOR PLEASE CONSIDER THE MAXIMUM OPERATING TEMPERATURE OF THE BATTERIES a Ba...

Page 24: ...ow these instructions The room where you are charging must be ventilated Park the truck at a dedicated secured area with a dedicated power supply Lower the forks and remove the load Switch the truck o...

Page 25: ...he brake fluid if necessary 13 Lubricate the grease nipples 14 Check the function of brake Electrical system 15 Inspect the electric wiring for damage 16 Check the electric connections and terminals 1...

Page 26: ...unction 39 Check the key switch for damage or normal work 40 Check the speed limitation switch function General 41 Check if all decals are legible and complete 42 Check if the protective screen and or...

Page 27: ...1524 Viscosity 41 4 47 Waste material like oil used batteries or other must be probably disposed and recycled according to the national regulations and if necessary brought to a recycling company The...

Page 28: ...ft only the max capacity mentioned on the ID plate Battery discharged Charge the battery Lifting fuse failure Check and eventually replace the lifting fuse Hydraulic oil level too low Check and eventu...

Page 29: ...tor The electromagnetic brake is engaged Check the electromagnetic brake The relating tiller cables are disconnected or damaged Check the tiller cables and connections Electric system overheated Stop...

Page 30: ...28 10 WIRING CIRCUIT DIAGRAM Electrical circuit diagram Fig 16 Electrical circuit diagram...

Page 31: ...witch Es Steering controller D Diode Ed Display HA1 Horn SQ 0 proximity switch HL1 Warning signal light SR Steering control HL2 HL3 Front lamp SEAT Seat switch HL4 Brake lamp FU01 Fuse 500A FM Fan AS...

Page 32: ...30 a Hydraulic circuit Fig 17 Hydraulic circuit...

Page 33: ...cal codes used by the yellow LED are listed in the troubleshooting table which also lists possible fault causes and describes the conditions that set and clear each fault Summary of LED display format...

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Page 43: ...Steering CAN Comm failure 52 Severe Steering Fault 53 Steering Fault 54 Pedal Switch Short on Off 55 VCL HPD Fault 56 VCL SRO Fault 57 Battery unlock 58 Display Config Fault 3501 59 Steer angle change...

Page 44: ...42 1222 Steering motor controller and pump motor controller fault code table...

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Page 49: ...lle direttive in diritto nazionale I sottoscritti sono singolarmente autorizzati alla creazione della documentazione tecnica BG E 2006 42 EG 2014 30 EU CZ EG PROHL EN O SHOD N e podepsan t mto potvrzu...

Page 50: ...vzemu smernic v nacionalno pravo Podpisniki so vsakokrat posamezno poobla eni za izdajanje tehni ne dokumentacije TR AB Uygunluk A klamas mza sahibi ah slar ayr nt lar belirtilen makine arac n n 2006...

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