Nidec DFS 1 Power Installation Manual Download

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0478-0573-02

Summary of Contents for DFS 1

Page 1: ...Power Installation Guide Freestanding Drives DFS Series High Power Drive Cubicles Part Number 0478 0573 02 Issue 2...

Page 2: ...ces including EU directive 2011 65 EU and the Chinese Administrative Measures for Restriction of Hazardous Substances in Electrical and Electronic Products Disposal and Recycling WEEE REACH legislatio...

Page 3: ...to change the specification of the product or its performance or the contents of the guide without notice All rights reserved No parts of this guide may be reproduced or transmitted in any form or by...

Page 4: ...3 2 Planning the installation 22 3 3 Control terminal cover removal 24 3 4 Cubicle Dimensions 26 3 5 Terminal size and torque settings 27 3 6 Routine maintenance 28 3 7 Cooling fan replacement 28 3 8...

Page 5: ...DFS1 DFS2 Power Installation Guide Issue Number 2 5 Technical data 53 5 1 Drive technical data 53...

Page 6: ...following European harmonised standards Model No Interpretation Nomenclature aaaa DFS b c d e f g h i aaaa Drive module range Industrial drive M700 M701 M702 Process drive F300 DFS Format DFS Drive Fr...

Page 7: ...g drives correctly including using the specified input filters The drives must be installed only by professional installers who are familiar with requirements for safety and EMC Refer to the Product D...

Page 8: ...06 42 EC Electromagnetic Compatibility Directive 2014 30 EU EC type examination has been carried out by the following notified body TUV Rheinland Industries Service GmbH EC type examination certificat...

Page 9: ...nd energy EN 61800 3 2004 A1 2012 Adjustable speed electrical power drive systems Part 3 EMC requirements and specific test methods EN ISO 13849 1 2015 Safety of Machinery Safety related parts of cont...

Page 10: ...s the responsibility of the installer to ensure that the equipment is installed correctly with regard to all instructions given in this guide They must give due consideration to the safety of the comp...

Page 11: ...ny application where a malfunction of the drive or its control system could lead to or allow damage loss or injury a risk analysis must be carried out and where necessary further measures taken to red...

Page 12: ...stem Measures must be taken to prevent unwanted changes due to error or tampering 1 14 Electromagnetic compatibility EMC Installation instructions for a range of EMC environments are provided in the r...

Page 13: ...No 0478 0353 2 2 Model number The model number for the DFS product range is formed as illustrated below Figure 2 1 Model numbers Table 2 1 Options Option Description Selection Rule IP23 A IP23 Standa...

Page 14: ...with 230 VAC MX D Shunt trip voltage release coil 24 VAC Main switch with 24 VAC MX If kWh meter needed choose A B C or D A kWh meter Conventional IP54 with CTs non MID B kWh meter Modbus RTU with CTs...

Page 15: ...installation Technical data 2 3 Nameplate description Figure 2 2 Typical drive rating label Figure 2 3 Auxiliary supply rating label Figure 2 4 Upstream protection warning label DFS model number Seria...

Page 16: ...185 350 300 481 xxxx DFS1P4EN 400 492 487 417 250 200 400 350 536 xxxx DFS1Q4EN 400 539 507 464 280 250 450 400 558 xxxx DFS2L4EN 400 631 640 540 320 264 500 400 704 xxxx DFS2M4EN 400 657 722 640 400...

Page 17: ...me drive ratings The maximum overload level which can be attained is independent of the speed Output current The continuous output current ratings given on the rating label are for maximum 35 C 95 F 1...

Page 18: ...18 DFS1 DFS2 Power Installation Guide Issue Number 2 2 5 Cubicle features Figure 2 5 Features of the size 1 cubicle...

Page 19: ...ion Product information Mechanical installation Electrical installation Technical data Figure 2 6 Features of the size 2 cubicle E plan drawings which contain parts lists and electrical schematic diag...

Page 20: ...ive has failed in a manner that causes the display to go blank immediately it is possible the capacitors will not be discharged In this case consult Nidec Industrial Automation or their authorized dis...

Page 21: ...th lifting lugs These must be fitted to the top of the enclosure by the installer Insert shackles into the eye bolts Ensure that the angle of each lifting rope is greater than 45 as shown in Figure 3...

Page 22: ...onents from Moisture including dripping water or spraying water and condensation An anti condensation heater may be required which must be switched off when the drive is running Contamination with ele...

Page 23: ...ilter which reduces emissions under certain conditions If these conditions are exceeded then the use of an external EMC filter may be required at the drive inputs which must be located very close to t...

Page 24: ...over The Unidrive M drive control terminals are fitted with a terminal cover The terminal cover must be removed to gain access to the control terminals Refer to the relevant control user guide for det...

Page 25: ...ing it with pliers and twisting it off Once all break outs have been removed remove any flash sharp edges See Figure 3 4 Figure 3 4 Removing the finger guard breakouts Table 3 5 Grommet kits Grommets...

Page 26: ...e Issue Number 2 3 4 Cubicle Dimensions Figure 3 6 Dimensions of the DFS1 cubicle Cubicle type Width Depth Height Plinth height Roof fan height a b c d e IP23 IP44 IP54 IP23 IP23 IP44 IP54 DFS1 400 60...

Page 27: ...Plinth height Roof fan height a b c d e IP23 IP44 IP54 IP23 IP23 IP44 IP54 DFS2 1200 600 600 725 2000 100 or 200 180 180 65 Terminal Connection size Torque setting AC supply M10 lug 15 Nm 11 1 lb ft D...

Page 28: ...possible that the capacitors may fail to discharge or be prevented from being discharged by a voltage applied to the output terminals If the drive has failed in a manner that causes the display to go...

Page 29: ...55 C Maximum humidity 95 non condensing at 35 C Maximum storage time 2 years Storage time Electrolytic capacitors in any electronic product have a finite storage period after which they require reform...

Page 30: ...pacitors that remain charged to a potentially lethal voltage after the AC and or DC power supply has been disconnected If the drive has been energized the AC and or DC power supply must be isolated at...

Page 31: ...DFS2 Power Installation Guide 31 Issue Number 2 Safety information Product information Mechanical installation Electrical installation Technical data 4 1 Power connections Figure 4 1 DFS1 Power connec...

Page 32: ...ractice The supply and motor ground connections are made using the ground busbar shown in Figure 4 3 and Figure 4 4 The ground loop impedance must conform to the requirements of local safety regulatio...

Page 33: ...DFS1 DFS2 Power Installation Guide 33 Issue Number 2 Safety information Product information Mechanical installation Electrical installation Technical data Figure 4 3 DFS1 ground connections...

Page 34: ...tion Guide Issue Number 2 Figure 4 4 DFS2 ground connections 4 3 AC Supply requirements The DFS drives are suitable for use on any supply type TN S TN C S TT and IT The AC supply should comply with th...

Page 35: ...uxiliary transformer tapping has been set correctly Wrong selection could result in damage to transformer and the roof fans Operation on IT ungrounded supplies Unusual hazards can occur on IT unground...

Page 36: ...tional area of the Ground Earth conductor must be not less than half the cross sectional area of the input phase conductors The ground connections must be inspected and tested at appropriate intervals...

Page 37: ...1 492 630 gG 100 xxxx DFS1Q4EN 1 539 630 gG 100 xxxx DFS2L4EN 2 631 800 gG 100 xxxx DFS2M4EN 2 657 800 gG 100 xxxx DFS2N4EN 2 853 1000 gG 70 xxxx DFS2P4EN 2 935 1000 gG 70 xxxx DFS2Q4EN 2 1024 1250 g...

Page 38: ...EN 177 1 x 70 xxxx DFS1J4EN 232 1 x 95 NSX400 Bar with 1 x 11 mm hole 1 or 2 cables up to 240 mm with M10 lug xxxx DFS1K4EN 267 1 x 95 xxxx DFS1L4EN 332 1 x 150 xxxx DFS1M4EN 397 1 x 185 NSX630 xxxx D...

Page 39: ...50 Drive motor terminals M10 x 17 AF nut Maximum crimp size 2 x 150 mm xxxx DFS1H4EN 184 1 x 70 xxxx DFS1J4EN 221 1 x 95 xxxx DFS1K4EN 266 1 x 95 xxxx DFS1L4EN 320 1 x 150 xxxx DFS1M4EN 361 1 x 185 xx...

Page 40: ...oad limit depends on the motor and the operating mode Typical values are shown in Table 4 5 There is also provision for the use of a motor thermistor to prevent over heating of the motor e g due to lo...

Page 41: ...2 kHz 3 kHz 4 kHz 6 kHz 8 kHz 12 kHz 16 kHz 400 V xxxx DFS1G4EN 250 m 820 ft 187 m 614 ft 125 m 614 ft 93 m 305 ft 62 m 203 ft 46 m 151 ft xxxx DFS1H4EN xxxx DFS1J4EN xxxx DFS1K4EN xxxx DFS1L4EN xxxx...

Page 42: ...690 V xxxx DFS166EN 250 m 820 ft 187 m 614 ft 125 m 614 ft 93 m 305 ft 62 m 203 ft 46 m 151 ft xxxx DFS176EN xxxx DFS186EN xxxx DFS196EN xxxx DFS1A6EN xxxx DFS1B6EN xxxx DFS1C6EN 250 m 820 ft 187 m 6...

Page 43: ...the Control User Guide 4 13 Safe Torque Off The drives are provided with a Safe Torque Off function In many cases this can replace output contactors For further information see the Unidrive M700 M701...

Page 44: ...rts per hour under electronic control is unlimited The number of starts per hour caused by interrupting the AC supply is limited to 20 per hour equally spaced A minimum interval of 3 minutes between s...

Page 45: ...s on this principle are common e g 690 V Star and 400 V Delta Incorrect connection of the windings will cause severe under or over fluxing of the motor Under fluxing results in very poor output torque...

Page 46: ...utilise the normal soft starting method in the drive To fully exploit the low voltage mode of operation the under voltage level is user programmable For more information on how to use this feature co...

Page 47: ...ounded this should be done at the system controller only to avoid injecting the noise currents into the 0V circuit 3 phase AC supply PE The incoming supply ground should be connected to a single power...

Page 48: ...rol cables If the control circuit 0 V must be connected to Ground this should be done at the system controller to avoid injecting noise into the 0 V circuit Any signal cables which are carried inside...

Page 49: ...or the cable shield terminations The above recommendations apply where the encoder body is isolated from the motor and the encoder circuit is isolated from the encoder body Where there is no isolation...

Page 50: ...tions it may be necessary to interrupt the cable as in the following examples Connecting the motor cable to a terminal block in the drive enclosure Installing a motor isolator disconnect switch for sa...

Page 51: ...g bar is recommended conventional wire is not suitable The shields should be bonded directly to the coupling bar using uninsulated metal cable clamps Keep the length of the exposed power conductors to...

Page 52: ...ures that fault or surge current passes mainly through the ground cable and not in the signal cable shield If the building or plant has a well designed common bonded network this precaution is not nec...

Page 53: ...03 xxxx DFS1M4EN 352 341 320 273 228 164 119 314 295 271 226 192 139 104 xxxx DFS1N4EN 437 426 395 317 256 377 377 358 285 234 xxxx DFS1P4EN 475 438 395 317 256 416 398 359 285 234 xxxx DFS1Q4EN 485 4...

Page 54: ...08 4444 4246 4477 4325 4200 3960 3907 xxxx DFS2L4EN 6032 6382 6286 6126 6000 5712 5656 4848 5064 5022 4978 4948 4996 5074 xxxx DFS2M4EN 7406 8242 8452 8308 8076 7894 7748 6332 6752 6786 6796 6838 6884...

Page 55: ...to 55 C 131 F for long term storage or to 70 C 158 F for short term storage Storage time is 2 years Electrolytic capacitors in any electronic product have a storage period after which they require re...

Page 56: ...eded extra motor losses will result due to the increased harmonic content of the output waveform 5 1 12 Accuracy and resolution Speed The absolute frequency and speed accuracy depends on the accuracy...

Page 57: ...y the supply voltage and impedance Typical input current The values of typical input current are given to aid calculations for power flow and power loss The values of typical input current are stated...

Page 58: ...0 397 523 450 450 xxxx DFS1N4EN 424 449 579 500 500 xxxx DFS1P4EN 455 492 613 xxxx DFS1Q4EN 502 539 752 550 550 xxxx DFS2L4EN 581 631 846 400 400 xxxx DFS2M4EN 703 754 994 450 450 xxxx DFS2N4EN 806 85...

Page 59: ...ns 2 kV transient at 5 kHz repetition frequency by direct injection Power lines Level 3 industrial IEC61000 4 5 EN61000 4 5 2014 Surges Common mode 4 kV 1 2 50 s waveshape AC supply lines line to grou...

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