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User Manual 

ES2-DA808 

Vector Easy Servo Drive 

 

Revision 1.0 

©2016  China Leadshine Technology Co., Ltd. 

 

Address:  

Floor 11, Block A3, Nanshan iPark, Xueyuan Avenue 1001, Shenzhen, Guangdong, 518055, China 

         

Tel:  

(86)755-26409254                                                                   

Fax:  

(86)755-26402718 

         

Web:

   

www.leadshine.com

                                                             

Sales:  

[email protected]

 

     

   

Support:  

[email protected]

 

 
 
 
 

Summary of Contents for ES2-DA808

Page 1: ...ion 1 0 2016 China Leadshine Technology Co Ltd Address Floor 11 Block A3 Nanshan iPark Xueyuan Avenue 1001 Shenzhen Guangdong 518055 China Tel 86 755 26409254 Fax 86 755 26402718 Web www leadshine com Sales sales leadshine com Support tech leadshine com ...

Page 2: ...3 3 RS232 Communication Connector for Tuning CN3 8 3 5 Power and motor Connector 8 3 6 Connector Pin Out 9 3 7 Matching ESM Series Easy Servo Motors 10 3 8 Motor Encoder Cable Pin Out 10 3 9 Motor Encoder Extension Cable 11 4 0 Getting Start 11 4 1 Wiring Diagrams 12 4 1 1 Power Wiring 12 4 1 2 Control Signal Wiring 13 4 2 Sequence Chart of Control Signals 15 4 3 Configuring ES2 DA808 15 4 3 1 Con...

Page 3: ...ing or otherwise without approval from Leadshine While every precaution has been taken in the preparation of the book Leadshine assumes no responsibility for errors or omissions Neither is any liability assumed for damages resulting from the use of the information contained herein This document is proprietary information of Leadshine that is furnished for customer use ONLY Information in this docu...

Page 4: ...ck acceleration and very high high speed torque 30 over open loop Load dependent dynamic current output from drive to motor to significantly motor heating deduction Input voltage from 50 80VAC or 70 100VDC MAX 8 0A peak current output from drive to motor Micro step resolution value from 200 51 200 increased by 1 via software configuration Isolated control inputs of Pulse Direction and Enable Easy ...

Page 5: ...ntial Alarm Signal Output Isolated OC Output Encoder Signal Output ABZ Output Configuration Interface On board HMI or RS232 communication Regeneration Resistor Built in 50 Ohm 100W Support External 2 3 Mechanical Specifications Parameters ES2 DA808 Size 158mm 130mm 54mm Weight 1500 g 2 4 Operating Environment Cooling Natural cooling or Forced cooling Ambient Temperature 0 40 C Humidity 40 RH to 90...

Page 6: ...l tech leadshine com 3 1 Control Signal Connector CN1 CN1 Control Signal Connector DB44 44Pin Female Pin Name I O Description 1 NC No connection 2 NC No Connection Main Power Input Motor Outputs On board HMI Self test On board Configuration CN3 RS232 Configuration Port CN1 Control Signal Connector Pulse Direction Enable Inputs and Fault Output CN2 Feedback Signal Connector Encoder Connection ...

Page 7: ...signal activated when one of the following protection is activated over voltage over current braking error and position following error They can sink or source MAX 100mA current at 5V The active impedance of alarm signal is software configurable 8 ALM O 9 Pend O In position Signal OC output signal active when the difference between the actual position and the command position is zero This port can...

Page 8: ... 12 EB I Encoder B input 13 5V O 5V power output for encoder MAX 100mA 14 NC I No Connection 15 NC I No Connection 3 3 RS232 Communication Connector for Tuning CN3 CN3 RS232 Communication Connector RS232 Can be connected to PC for drive configuration or servo tuning Recommended twisted shielded c able and cable length 2 meter Pin Name I O Description 1 GND GND Ground 2 TxD O RS232 transmit 3 5V O ...

Page 9: ...m 4 A O Motor phase A 5 B O Motor phase B 6 B O Motor phase B 3 6 Connector Pin Out CN1 Control Signal Connector CN2 Feedback Signal Connector 16 NC 30 NC 15 NC 1 NC 2 NC 13 NC 3 PUL 4 PUL 5 DIR 6 DIR 7 ALM 8 ALM 9 Pend 10 Pend 11 ENA 12 ENA 14 NC 31 NC 44 NC 33 NC 43 NC 42 NC 41 NC 40 NC 39 NC 38 NC 37 NC 36 NC 35 NC 34 NC 32 NC 6 FG 7 NC 8 NC 9 NC 10 NC 1 EA 2 EB 3 GND 4 NC 5 NC 11 EA 12 EB 13 5...

Page 10: ...8 1 8 Holding Torque N m 4 0 8 0 8 5 4 0 Phase Current A 6 0 6 0 6 0 6 0 Phase Resistance Ohm 0 47 0 63 0 55 0 47 Phase Inductance mH 3 6 4 0 4 2 3 6 Shaft Inertia g cm2 1 95 2 5 2 8 1 95 Weight Kg 2 7 3 5 4 0 2 7 Encoder lines Rev 5000 5000 5000 5000 3 8 Motor Encoder Cable Pin Out ES2 M23445 E5Z ES2 M23480 E5Z ES2 M23485 E5Z ES2 M23440B E5Z Pin Name Wire Color I O Description HDD15 Male 1 6 5 10...

Page 11: ...ES2 M23480 E5Z ES2 M23485 E5Z ES2 M23440B E5Z CABLEG BM8M0 V4 0 8 0m CABLEG BM10M0 V4 0 10 0m CABLEG BM12M0 V4 0 12 0m Note The encoder extension cable must be connected between the ES2 M motor and the ES2 DA808 You can not connect the motor s encoder cable to the ES2 DA808 directly 4 0 Getting Start To get start you need one easy servo drive one easy servo motor stepper drive with encoder and an ...

Page 12: ...n To achieve good driving performances it is important to choose a suitable supply voltage and use a matching current value Generally speaking supply voltage determines the high speed performance of the motor while output current determines the output torque of the driven motor particularly at lower speed Higher supply voltage will allow higher motor speed to be achieved at the price of more noise...

Page 13: ... connect them to power supply separately Selecting Supply Voltage Higher supply voltage can increase motor torque at higher speeds thus helpful for avoiding losing steps However higher voltage may cause bigger motor vibration at lower speed and it may also cause over voltage protection or even drive damage Therefore it is suggested to choose only sufficiently high supply voltage for intended appli...

Page 14: ...tor 8 ALM Alarm Controller 5V CN2 Feedback Signal Connector Power Motor Connector 50 80VAC or 70 100VDC A A 3 Black Red 6 4 Encoder Extension Cable Encoder Cable must be used Power Extension Cable Power Cable 5 B B Yellow Green Blue 1 AC 2 AC INP 9 10 INP In posiiton PUL 3 DIR 5 PUL DIR 4 6 ENA 11 ENA 12 5 24V 5V recommended Step Direction Enable ES2 DA808 Connection to controller of sinking outpu...

Page 15: ...t is prohibited to pull and plug power connector while the drive is powered ON because there is high current flowing through motor coils even when motor is at standstill Pulling or plugging power connector with power on will cause extremely high back EMF voltage surge which may damage the drive 4 2 Sequence Chart of Control Signals In order to avoid some fault operations and deviations PUL DIR and...

Page 16: ...r Select Data ENT Display Data Select Parameter Display parameter Edit Parameter Confirm M Cancel ENT ENT Select Function Hold on 3 seconds Reset Parameter Clear Error Record ENT ENT Auxiliary Function Write to EEPROM Start Writing Writing Completes ENT M M M Operation Procedure of the on board HMI Display Data Mode This mode is active initially at drive s power up In this mode users can check the...

Page 17: ...02 Over voltage protection activated 0008 Brake protection activated 0020 Position error exceeds the limit 000d Encoder cable error d07 Pn Bus voltage which is 1 10 of the actual value d08 no Drive version number 4 3 2 Configuring ES2 DA808 by the ProTuner Leadshine also provide the tuning software named ProTuner to configure the parameter of ES2 DA808 Parameter list NO Definition Property Default...

Page 18: ...1 Invalid 1 14 Command Pulse Filter Time R W S 30 1 600 Unit 0 05ms 20 15 Enable control R W S 1 0 1 0 High 1 Low 18 16 Fault Output Level R W S 0 0 1 0 High 1 Low 4 17 Pulse input mode R W S 0 0 1 0 Pulse Direction 1 CW CCW 5 18 Pulse edge R W S 0 0 1 0 Rising Edge 1 Following Edge 6 19 Motor Running Direction R W S 1 0 1 0 Forward 1 Backward 2 20 Bandwidth selection R W S 0 0 1 0 200KHZ 1 300KHZ...

Page 19: ... 26 41 Voltage Percentage in Power Off R W S 0 0 100 Unit Invalid 59 42 Motor model R W S 7 0 100 7 ES2 M23485 8 ES M23480 B 9 ES2 MH234120 10 ES2 M23445 10 43 Pend positioning error value R W S 4 0 100 Unit pulse 11 44 Delay for vibration removing of software R W S 3 0 100 Unit 1ms 53 45 Velocity loop VpH R W S 700 0 10000 69 46 Occupied parameter3 R W S 48 0 64 Invalid 28 47 Time Constant for Ov...

Page 20: ...fficient R W S 0 0 32767 Unit 100mV rps Invalid 45 63 Weak magnetic coefficient 0 R W S 0 0 255 Invalid 46 64 Weak magnetic coefficient 01 R W S 0 0 255 Invalid 52 65 Position loop KpH R W S 120 0 10000 Pr03 0 8 47 66 Rigidity R W S 0 0 31 Invalid 48 67 Inertia ratio R W S 100 100 10000 Unit Invalid 55 68 Speed feed forward R W S 10 0 32 70 73 Occupied paramete5 R W S 0 0 32767 71 74 Occupied para...

Page 21: ...on time constant of speed loop Smaller the set up faster you can dog in deviation at stall to 0 Set a suitable value base on the machine performance NO in Protuner NO on key panel Speed loop Kp Range unit default 51 6 0 10000 400 You can determine the response of the velocity loop In order to increase the response of overall servo system by setting high position loop gain you need higher setup of ...

Page 22: ...ange unit default 8 12 1 20 100ms 8 The time for output current increasing from 0 to Maximum if the motor with load it need a suitable time setting to find a balance point to reduce vibration when power on or motor enable NO in Protuner NO on key panel Enable control Range unit default 20 15 0 1 1 The input level for motor enable 0 Low level if set it 0 the enable input of drive should connect a 5...

Page 23: ... it 1 NO in Protuner NO on key panel Motor model Range unit default 59 42 0 100 7 7 ES M23485 8 ES M23480 B 9 ES MH234120 10 ES M23445 Set correctly codebase on the motor model you are using If the motor model is not here please contact Leadshine technical support firstly before setting NO in Protuner NO on key panel Motion model Range unit default 69 50 0 9 1 0 3 interpolation motion 4 point to p...

Page 24: ...u need assistance Many of the problems that affect motion control systems can be traced to electrical noise controller software errors or mistake in wiring Problem Symptoms and Possible Causes Symptoms Possible Problems Motor is not rotating No power Encoder resolution setting is wrong Fault condition exists The drive is disabled Motor rotates in the wrong direction The direction signal level is r...

Page 25: ...e at e mail before returning product for service Customer shall prepay shipping charges for products returned to Leadshine for warranty service and Leadshine shall pay for return of products to customer Warranty Limitations Leadshine makes no other warranty either expressed or implied with respect to the product Leadshine specifically disclaims the implied warranties of merchantability and fitness...

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