4VAL Operating & Maintenance Manual Version 1.1 © Newman Labelling Systems Ltd Page 2 of 56
CONTENTS
1.1 INTRODUCTION ............................................................................................... 4
1.2 OVERVIEW ........................................................................................................ 4
1.3 SPECIFICATIONS.............................................................................................. 5
1.4 MODEL OPTIONS ............................................................................................. 6
1.5 CUSTOMER CONTACT.................................................................................... 7
1.6 CE CERTIFICATE SAMPLE ............................................................................. 8
1.7 LAYOUT OF 4VAL............................................................................................ 9
1.8 LABEL WINDING.............................................................................................. 9
SECTION 2 GENERAL DESCRIPTION
....................................... 10
2.1 SAFETY ............................................................................................................ 10
2.2 TRAINING ........................................................................................................ 11
2.3 INSTALLATION .............................................................................................. 12
2.4 OPERATION OVERVIEW............................................................................... 13
SECTION 3 MACHINE OPERATION – GENERAL
............. 14
3.1 MODE KEY SWITCH ...................................................................................... 14
3.2 ON/OFF BUTTONS .......................................................................................... 15
3.3 EMERGENCY STOP ........................................................................................ 15
3.4 RESET BUTTON .............................................................................................. 15
3.5 MACHINE SPEED............................................................................................ 15
3.6 FAULT MESSAGE INDICATION .................................................................. 15
3.7 DESCRIPTION OF FAULTS ........................................................................... 16
3.7.1 EMERGENCY STOP .................................................................................. 16
3.7.2 GUARD OPEN............................................................................................ 16
3.7.3 LABEL RUNOUT........................................................................................ 17
3.7.4 PRINTER FAULT ....................................................................................... 17
3.7.5 MISSING LABEL FAULT ........................................................................... 18
3.7.6 OVERPRINT FAULT .................................................................................. 18
3.7.7 BARCODE FAULT ..................................................................................... 19
3.7.8 MOTOR DRIVE FAULT ............................................................................. 19
SECTION 3A MACHINE OPERATION – SIEMENS
........... 20
3A.1 FAULT MESSAGE INDICATION................................................................ 20
3A.2 MODES........................................................................................................... 21
3A.3 RUN MODE FUNCTIONS ............................................................................ 22
3A.4 SET UP MODE FUNCTIONS ....................................................................... 23
SECTION 3B MACHINE OPERATION – ALLEN
BRADLEY
........................................................................................................... 25
3B.1 FAULT MESSAGE INDICATION................................................................ 25
3B.2 MODES ........................................................................................................... 26
3B.3 RUN MODE FUNCTIONS ............................................................................ 27
3B.4 SET UP MODE FUNCTIONS ....................................................................... 28