New Leader AGCO NL4258 Operator'S Manual Download Page 48

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www.NewLeader.com

(800) 363-1771

312521-AA-C

NL4258/4330G4 EDGE

Bin 1

Bin 2

Bin 1

Bin 2

MultApplier

Introduction

Summary of Contents for AGCO NL4258

Page 1: ...L NUMBER ___________________________ MULTAPPLIER SERIAL NUMBER______________________ MANUAL NUMBER 312521 AA C EFFECTIVE 06 2022 1330 76TH AVE SW CEDAR RAPIDS IA 52404 7052 PHONE 800 363 1771 FAX 319...

Page 2: ...ion 29 Feedgate Adjustment 30 Insert Installation 31 Hillside Divider Conveyor Cover MultApplier 34 Hydraulics 35 Install Valve Bracket 36 Install Valve 36 Install Clamp Assemblies 37 Hydraulics Remov...

Page 3: ...Bins 86 Bin Settings 86 GPS Offsets 88 System Setup Summary 88 Configuring Auxiliary Switches 88 Settings 89 Enable Disable Bins 89 Valve Calibration Adjustment 89 Alarm Settings 91 Reconfigure Syste...

Page 4: ...efault Settings 122 Calibration 123 Alarms 123 Spread Pattern 125 Catch Test 125 Spread Pattern 126 Spread Pattern Test Kit 126 Spinners 127 Spreader Preparation 127 Test Procedure 129 Test Results 13...

Page 5: ...n and use of these features Hyperlinks Hyperlinks provide direct access to a specific destination when clicked The entire Table of Contents of this manual is hyperlinked to provide quick access to all...

Page 6: ...Insert Current New Leader Warranty Warranty...

Page 7: ...r authorized dealer or our Product Sales and Support Department at 1 888 363 8006 It has been our experience that by following these installation instructions and by observing the operation of the spr...

Page 8: ...L FOUND THROUGHOUT THIS MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY AND THAT OF OTHERS FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH In th...

Page 9: ...ect spinner fins spinner frame mounting and spinner fin hardware daily Look for missing or loose fasteners wear and cracks Replace immediately if needed Use only new SAE grade 5 or grade 8 screws and...

Page 10: ...gine inside a building unless adequate ventilation is provided to safely and properly remove exhaust fumes Figure 1 6 Always work in a properly ventilated area Engine exhaust fumes can cause sickness...

Page 11: ...sting or servicing Keep hands feet hair and clothing away from moving parts Figure 1 9 Figure 1 10 Keep away from spinners while they are turning Rocks scrap metal and other material can be thrown fro...

Page 12: ...HINE SAFELY Always walk around and visually inspect the machine before using Check immediate vicinity of machine for people and obstructions Ensure adequate visibility Avoid distractions such as readi...

Page 13: ...ing lights turn indicators parking brake horn and rear view mirrors Repair or replace any component that is not in proper working order Never drive machine at a speed that causes it to bounce or cause...

Page 14: ...s components while they are moving Never wear loose clothing or jewelry when working near machine tools or moving parts Remove rings and other jewelry to prevent electrical shorts and other personal i...

Page 15: ...ING EQUIPMENT Figure 3 5 Use only lifting devices that meet or exceed OSHA standard 1910 184 or ASME B30 20 2013 Never lift equipment over people Never lift a loaded unit Never lift unit with any loos...

Page 16: ...d bystanders Do not heat by welding soldering or using a torch near pressurized fluid lines or other flammable materials Pressure lines can suddenly burst when heat goes beyond the immediate flame are...

Page 17: ...rious injury Tire service procedures must be performed by trained and qualified personnel Figure 3 12 CLEAN MACHINE OF HAZARDOUS CHEMICALS CAUTION During application of hazardous chemicals residue can...

Page 18: ...e of spreader may cause machine to fall resulting in serious injury or death Never use lifting device to free machine from a chassis storage stands or frozen ground or to lift the chassis in any way S...

Page 19: ...adhere to these Remove the Liner A small bend at the corner or edge will cause the liner to separate from the decal Pull the liner away in a continuous motion at a 180 degree angle If the liner is sco...

Page 20: ...is missing contact your local New Leader dealer or print a new copy from www highwayequipment com 2 DANGER MOVING PART HAZARD To prevent death or serious injury Stay out of box while conveyor is movi...

Page 21: ...achine Disconnect and lockout power source before adjusting or servicing Keep hands feet and hair away from moving parts 6 DANGER GUARD IS MISSING WHEN THIS IS VISIBLE To prevent death or serious inju...

Page 22: ...guard in place 8 DANGER FLYING MATERIAL AND ROTATING SPINNER HAZARD To prevent death or serious injury Wear eye protection Stop machine before servicing or adjusting Keep bystanders at least 60 feet...

Page 23: ...NOT BE LIABLE FOR MISAPPLIED MATERIAL DUE TO AN IMPROPERLY ADJUSTED SPREADER OR ADVERSE WEATHER CONDITIONS It is recommended that spread pattern tests be conducted prior to each spreading season after...

Page 24: ...ils 3 NOTICE CONVEYOR CHAIN TENSION To avoid machine damage and premature deterioration Periodically inspect conveyor chain tension to ensure proper tension is maintained See Lubrication Maintenance s...

Page 25: ...fting device to free unit from a chassis storage stands or frozen ground or to lift the chassis in any way Shock loading is prohibited and sudden accelerations should be avoided Lifting in such a mann...

Page 26: ...nal hoses as necessary Use plastic tie straps as necessary to support hoses so they will not catch on field obstructions or contact hot or moving parts Installing Body NOTICE DO NOT WELD ON VEHICLE FR...

Page 27: ...that is too large will allow the hose to move in the clamp causing abrasion at this point 3 In straight hose installations allow enough slack in the hose line to provide for changes in length that wi...

Page 28: ...nector Connects to chassis harness B A B A Figure 8 Pin 1 Hydraulic cooler fan power Switched 12V Pin 2 Hydraulic cooler fan ground Pin 3 Body and lighting module ground Pin 4 Body and lighting module...

Page 29: ...may shift or fall if improperly supported causing injury Figure 1 Remove the Inverted V and Hillside Divider from the spreader if so equipped and set hardware aside Remove Feedgate Jack Handle and set...

Page 30: ...If it s necessary to enter the spreader return to the shop empty body turn off all power set vehicle brakes lock engine starting switch and remove keys before entering Tag all controls to prohibit op...

Page 31: ...ng on inside of main bin and not resting on tops of side sheets Release tension on hoist but do not remove Insert Installation WARNING Use only lifting devices that meet or exceed OSHA standard 1910 1...

Page 32: ...igure 7 Figure 6 There must be contact between rear pads and main unit Check for contact by trying to slide paper between pads and main bin If no contact adjust insert Figure 7 Inside main unit locate...

Page 33: ...ert Highway Equipment Company is not liable for lost material due to improperly installed sealer belts Figure 11 Make sure there is a complete seal covering the gap between the insert and the main bin...

Page 34: ...ure 14A MultApplier Hillside Divider Loosen hardware from rear two chain shield holes on each side of MultApplier Install MultApplier Hillside Divider A and fasten to Support using single bin Hillside...

Page 35: ...4 EDGE www NewLeader com 800 363 1771 312521 AA C Hydraulics Attach insert hoses to spreader hoses as shown in Figure 12 MULTAPPLIER CONVEYOR MOTOR PRESSURE RETURN Figure 12 MultApplier Operation Inse...

Page 36: ...associated hardware 2 Tighten hardware per torque recommendations 1 Install Valve Parts Needed Description Qty Valve 1 Capscrew 25 20NC X 3 25 SS 2 Washer 25 ID X 40 OD X 13 THK SS 2 Washer 25 ID X 4...

Page 37: ...8NC X 1 SS 8 Capscrew 375 16NC X 1 25 SS 4 Flat Washer 313 SS 8 Flat Washer 375 SS 4 Lock Nut 313 18NC SS 8 Lock Nut 375 16NC SS 4 1 Install Plate 1 using associated hardware 2 Insert tubing into Rubb...

Page 38: ...3 1771 312521 AA C NL4258 4330G4 EDGE Insert Installation Figure 1A MultApplier Right Side Figure 1B MultApplier Valve Assy Connections Figure 1C MultApplier Motor Connections Figure 1D MultApplier Fr...

Page 39: ...NewLeader com 800 363 1771 312521 AA C Hydraulics Removal Route hydraulic hoses on the spreader and the insert as shown in Figures 1A 1C as applicable MULTAPPLIER CONVEYOR MOTOR Figure 1A Detach MultA...

Page 40: ...Leader com 800 363 1771 312521 AA C NL4258 4330G4 EDGE Insert Installation Electrical Figure 1 Enclosure Single Bin Figure 2 Enclosure Multaplier Use the following illustrations to aid in electrical c...

Page 41: ...41 NL4258 4330G4 EDGE www NewLeader com 800 363 1771 312521 AA C Insert Installation Single Bin...

Page 42: ...42 www NewLeader com 800 363 1771 312521 AA C NL4258 4330G4 EDGE Insert Installation MultApplier...

Page 43: ...and reinstall endgate Inverted V single conveyor Hillside Divider etc by following applicable installation instructions in reverse order Make sure the insert hydraulics electrical connections and air...

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Page 45: ...strands of pintle chain joined by crossbars every other link Moderately oil resistant MOR belting is fastened to the conveyor at each crossbar The spinner assembly has two 24 inch 61cm diameter dished...

Page 46: ...DE VIEW LEFT HAND SIDE VIEW Spinner De ector Sight Window Stake Rear Endgate Feedgate Feedgate Jack Material Divider Enclosure Cross Tubes Sill Bin 1 Lift Hook Spinner Guards Inverted V Hillside Divid...

Page 47: ...to Feedgate and promotes an improved blend when spreading fertilizer Lift Hooks Used to lift unit or insert with appropriately rated lifting device Material Divider Ensures uniform spread pattern by...

Page 48: ...48 www NewLeader com 800 363 1771 312521 AA C NL4258 4330G4 EDGE Bin 1 Bin 2 Bin 1 Bin 2 MultApplier Introduction...

Page 49: ...6 A 132 3353mm INSIDE 163 4140mm 125 99 B 126 3200mm SINGLE BIN WEIGHTS CAPACITIES Model Unit Length Overall Height A Top Width B Approximate Weight Lbs Kg Struck Capacity Cu Ft Cu M NL4258G4 11 3 34m...

Page 50: ...524mm INSIDE 132 3353mm INSIDE 163 4140mm With MultApplier Dimensions Capacities WITH MULTAPPLIER WEIGHTS CAPACITIES With 5 1 5m MultApplier Model Unit Length Approximate Weight Lbs Kg Bin 1 Struck Ca...

Page 51: ...es 5 1 5m MultApplier Model NL4258G4 NL4330G4 Inside Length A 60 1524mm Overall Length B 77 1956mm Overall Height C 46 1168mm 51 1295mm Top Width D 120 3048mm 121 3073mm Approximate Weight lbs kg 1100...

Page 52: ...left and right and verify that RPM adjust accordingly 10 Run conveyor at 0 RPM and spinner at 0 RPM Make sure both conveyor and spinner do not move 11 Verify spreader calibration as defined in the ma...

Page 53: ...controller with correct data for material and application 4 Adjust feedgate to appropriate setting 5 Adjust spinner to give spread pattern desired See Spread Pattern and Controller sections for detai...

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Page 55: ...operating as high pressure oil leaks can be dangerous If skin is pierced with hydraulic fluid at high pressure seek immediate medical attention as fluid injected into the skin could cause gangrene if...

Page 56: ...ineral spirits if the tube stock is compatible with oil otherwise hot water at 150 F 65 55 C maximum may be used Ensure all are dry before assembly Inspect Examine hose assembly internally for cut or...

Page 57: ...or in chain and sprocket life Measuring from rear of unit conveyor should touch at 36 40 91 102cm mark and top of chain should appear between MIN and MAX lines in sight window Figure 1 If manual adjus...

Page 58: ...hield sealers or belt wipers BOTH PIN ENDS MUST BE BENT DOWN TIGHT AGAINST ENDS OF LACING Figure 3 Conveyor Belt Pin Installation Bin Sensor WARNING Stay out of the spreader Do not climb on spreader U...

Page 59: ...llation Instructions for replacement part numbers and instructions Spinner Deflectors Visually inspect spinner deflectors Figure 5 daily for build up of material and damage Clean as needed Even a smal...

Page 60: ...be lubricated by means of a grease gun have standard grease fittings Lubricate bearings by pumping grease slowly until it forms a slight bead around the seals This bead indicates adequate lubrication...

Page 61: ...15 158 F 46 11 70 C Recommended Premium Lubricant Multi Purpose Agriculture Hydraulic Transmission Oil Lubricant Specifications Viscosity Index Viscosity at 40 C cst Viscosity at 100 C cst Greater tha...

Page 62: ...Grease Gun Weekly Driveshaft Bearings 2 3 Rear Bank 2 Chain Oiler 1 Oil Mixture Daily After first 10 hours spreading Gearcase 1 Gear Oil Check Monthly Change Annually Feedgate Jack Assembly 6 7 Rear B...

Page 63: ...800 363 1771 312521 AA C Figure 7 Spreader Grease Banks Figure 8 Front Grease Bank Locations 4 3 3 2 2 6 1 4 9 11 5 6 10 12 7 8 BIN 2 INSERT CONVEYOR 1 2 1 2 FRONT BANK REAR BANK WITH INSERT REAR BANK...

Page 64: ...nsor so that gap between sensor and fin mounting bolt is less than 1 8 Spinner speed drops off when turning around Improper control settings Verify PWM control is set properly HOLD for gear pumps CONT...

Page 65: ...Pressure test relief adjust or replace as needed Adjust settings and speed Conveyor valve relief Pressure test relief adjust or replace as needed Adjust settings and speed Oil cooler fan failure see...

Page 66: ...ow N A N A N A Power OK ISO CAN LED Off Solid Red Flashing Red Solid Amber Flashing Amber Solid Green Flasing Green Boot X N A N A N A N A N A N A Upgrage Idle Bus Off Bus Error Passive Bus Error Acti...

Page 67: ...RKS 60 DEGREES APART USE GRADE 2 TORQUES FOR STAINLESS STEEL FASTENERS AND CARRIAGE BOLTS TORQUE FOOT POUNDS CAP SCREW SIZE GRADE 2 GRADE 5 GRADE 8 DRY LUBE DRY LUBE DRY LUBE 1 4 5 4 8 6 12 9 5 16 11...

Page 68: ...ner sensor adjusted to proper gap Chain oiler tank is full and operates correctly Start engine Start and run to operational temperatures Hydraulic fittings are tight and no leaks Conveyor control valv...

Page 69: ...om 800 363 1771 312521 AA C The following pages contain representative hydraulic schematics for the NL4330G4 EDGE model spreader Hydraulic Components Hydraulic Reservoir Valve Block Rear cut away Valv...

Page 70: ...79 Bar GLS1 GSRP 5 1 CID 83 6 cc 5 1 CID 83 6 cc RIGHT SPINNER MOTOR LEFT SPINNER MOTOR CONVEYOR TENSION CYLINDERS SYSTEM PRESSURE TRANSDUCER CONVEYOR PRESSURE TRANSDUCER 40 GPM 151 LPM M T GP P CD S...

Page 71: ...AA C LEGEND BI DIRECTIONAL FLOW CONTROL FLOW EXCESS FLOW RETURN FLOW CASE DRAIN SUCTION FLOW PRESSURE ONLY LOAD SENSE HIGH PRESSURE LOW PRESSURE HIGH PRESSURE LOW PRESSURE LOW PRESSURE HIGH PRESSURE...

Page 72: ...NNER MOTOR LEFT SPINNER MOTOR CONVEYOR TENSION CYLINDERS SYSTEM PRESSURE TRANSDUCER CONVEYOR PRESSURE TRANSDUCER CF BP P M T G G MULTAPPLIER PRESSURE TRANSDUCER 40 GPM 151 LPM 9 GPM 34 LPM 28 3 CID 46...

Page 73: ...LEGEND BI DIRECTIONAL FLOW CONTROL FLOW EXCESS FLOW RETURN FLOW CASE DRAIN SUCTION FLOW PRESSURE ONLY LOAD SENSE HIGH PRESSURE LOW PRESSURE HIGH PRESSURE LOW PRESSURE LOW PRESSURE HIGH PRESSURE HIGH...

Page 74: ...74 www NewLeader com 800 363 1771 312521 AA C NL4258 4330G4 EDGE New Leader Single Bin Hydraulic Schematic NL4330G4...

Page 75: ...AA C LEGEND BI DIRECTIONAL FLOW CONTROL FLOW EXCESS FLOW RETURN FLOW CASE DRAIN SUCTION FLOW PRESSURE ONLY LOAD SENSE HIGH PRESSURE LOW PRESSURE HIGH PRESSURE LOW PRESSURE LOW PRESSURE HIGH PRESSURE...

Page 76: ...76 www NewLeader com 800 363 1771 312521 AA C NL4258 4330G4 EDGE New Leader MultApplier Complete Hydraulic Schematic NL4330G4...

Page 77: ...LEGEND BI DIRECTIONAL FLOW CONTROL FLOW EXCESS FLOW RETURN FLOW CASE DRAIN SUCTION FLOW PRESSURE ONLY LOAD SENSE HIGH PRESSURE LOW PRESSURE HIGH PRESSURE LOW PRESSURE LOW PRESSURE HIGH PRESSURE HIGH...

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Page 79: ...nitor by switching back and forth between different VT s Terminologies ISOBUS An electronic communications network used on agricultural and forestry equipment that adheres to the ISO 11783 standards V...

Page 80: ...ure Diagram ISOBUS CAN Proprietary CAN High Current Power Signal Cab to Enclosure VT Battery To ECU Enclosure To ECU Enclosure Terminating Plug Radar Existing CAN BUS Customer supplied Customer suppli...

Page 81: ...vel Filter Restriction Panel Mount Connections Hydraulic Cooler Fan 30 AMP Ground 60 AMP Ground Conveyor Conveyor Conveyor Control Conveyor Control Speed Conveyor Speed Bin Low Sensor Bin Low Sensor C...

Page 82: ...3 that supports AUX N functionality Task Control Multi product up to 4 bins Function VT will load New Leader UI and assign functions to in cab switches TC BAS Ability to track totals TC GEO Ability to...

Page 83: ...ation of VT will bring up the New Leader Home Screen also called the Run Screen as shown in Figure 1 A B C D E F G H J K L M N P Q R S T Figure 1 Home Screen A Spreader Operations K Target Rate 1 B De...

Page 84: ...ging configuration settings and calibration numbers Press the keypad button to access the on screen numeric entry screen Keypads may look different depending on VT being used Figure 3 Numeric Keypad N...

Page 85: ...iguration may need to be built See Manufacturer s Operations Manual for detailed instructions on these processes Initial Configuration Factory Setup Only seen on first boot or if system is reset recon...

Page 86: ...dgate enabled disabled and Pressure Transducer calibration Enter Capacity for Main Bin using keypad Enable or disable bin level sensor as required Press to edit pressure transducer settings If standar...

Page 87: ...4330G4 EDGE www NewLeader com 800 363 1771 312521 AA C Repeat step 3 for MultiBin Micro 1 as necessary Press to continue Repeat step 3 for MultiBin Micro 2 as necessary Press to continue Controller O...

Page 88: ...center of the spinner disc b For self propelled units enter the distance from the center of the rear axle to the center of the spinner disc a NOTE For units and trailers with tandem axles use the cent...

Page 89: ...these settings Press to to enable disable bins Enable Disable Bins Each Installed Bin as set up in Step 4 will appear Press each Enable button to enable or disable each bin as appropriate for the cur...

Page 90: ...d at Settings can be found from valve manufacturer Zero Flow Offset Represents maximum duty cycle sent to control valve without producing any hydraulic flow from Increase this number to hit target rat...

Page 91: ...d Determines where control channel switches between using Valve Response 1 and Valve Response 2 speed setting Leaving all other valve control settings at default value and making small adjustments to...

Page 92: ...ed if instructed to do so by service technician or New Leader product support Press to reset reconfigure system Reconfigure allows the user to adjust any of the system settings made during first time...

Page 93: ...00 363 1771 312521 AA C Switch Assignment Press to show connected devices Connected devices will appear in the device list If using a New Leader switch box press to automatically map the switches to t...

Page 94: ...ading Power up Display Monitor and activate VT The Run screen will appear Press to continue Spinner Disc Calibration Press to calibrate spinner discs Use keypad to edit numeric setting as necessary St...

Page 95: ...right cylinders are replaced or if a new swath module is installed Press to calibrate spinner assembly WARNING Spinner assembly will move during calibration process Keep away from moving parts to avoi...

Page 96: ...edgate height 2 List will appear with all installed feedgates Select feedgate to calibrate 3 The feedgate will move to its lowest possible height Press to continue 4 Measure the actual height of the f...

Page 97: ...using keypad To begin catch test press for the bin to be tested To perform in field calibration press for the bin to be tested WARNING Do not work near rotating spinners Severe injury can result from...

Page 98: ...yor will stop Press to continue Weigh material dispensed and enter actual weight of material dispensed Press to continue It is recommended a minimum of three 3 tests be done PER PRODUCT to ensure accu...

Page 99: ...oduct in field screen displays system perceived total of dispensed product To enter actual dispensed amount press Using keypad enter actual weight of product dispensed Press to continue New cubic feet...

Page 100: ...display to display Refer to display manual on how to create a job using Task Control When finished activate VT 2 Verify Product Density Material Density will vary from product to product It is impera...

Page 101: ...Different products may require different spread widths or spinner speeds Always verify the material profile is configured correctly before applying product Edit current profile or create a new one if...

Page 102: ...eypad to set feedgate opening to correct reading 6 Verify CFR number is correct Different products may require different calibration numbers Verify the CFR number is correct before applying product Pr...

Page 103: ...ttom of screen Press to continue The Bin Events screen will appear Press to continue 2 Enter average speed and target rate The Feedgate Optimizer screen will appear Using keypads enter Average Speed a...

Page 104: ...uct to be spread to determine best offset settings based on density crush strength and size See Spread Pattern section for details Press to save and return 2 Enable boundary spreading When running nor...

Page 105: ...E www NewLeader com 800 363 1771 312521 AA C To view unlocked features press Current unlocked features will display Press Unlock to display module serial number and registration number Press to return...

Page 106: ...106 www NewLeader com 800 363 1771 312521 AA C NL4258 4330G4 EDGE Notes This Page Intentionally Left Blank...

Page 107: ...nue 2 View hydraulic monitoring Hydraulics System pressure Temperature and status of Fluid Level and Filter Restrictions will show system wide Conveyor Pressure will display for Bin 1 and cumulatively...

Page 108: ...f each season after any service work has been performed on the hydraulic system and upon startup if spreader has been sitting for an extended period of time Press to access cylinder bleed routine The...

Page 109: ...p Display Monitor and activate VT The Run screen will appear Press to continue The Tools main screen will appear Press to continue WARNING Do not work near rotating spinners Severe injury can result f...

Page 110: ...is default Bin 1 Maximum 50 RPM Bin 2 Maximum 60 RPM Bins 3 4 Maximum 85 RPM Press to continue 4 Perform bin flush To flush bins press Conveyors will run until is pressed When process completes press...

Page 111: ...p Display Monitor and activate VT The Run screen will appear Press to continue The Tools main screen will appear Press to continue Bin Cover Control If equipped press A to open and close tarp If Multi...

Page 112: ...in set alarm frequency and set auto lube settings 1 Power up Display Monitor and activate VT The Run screen will appear Press to continue The Tools main screen will appear Press to continue 2 Set dura...

Page 113: ...onveyor length and sprocket diameter Press to return to Chain Oiler screen Press to return to Tools Screen 4 Set service reminder Press Service Reminder to set chain oiler reminder Enable Reminder and...

Page 114: ...product out of two bins chaining them together so bin 2 starts emptying immediately after bin 1 is empty 1 Power up Display Monitor and activate VT The Run screen will appear Press to continue The Too...

Page 115: ...sor Container Reaches 0 C Select which bin to empty first by pressing arrow button until arrow points to second bin to empty Figure at right shows Insert Bin emptying first and Main Bin second Micro B...

Page 116: ...rning Check the ISOBUS connections WSM Spreader Module CAN Power Voltage Low The CAN power voltage is below 8 0 volts Check CAN bus power supply WSM Spreader Module High Power Voltage Low The high pow...

Page 117: ...ydraulic control to a field ready condition The spinners will now restart At the end of the Static Conveyor Calibration routine and Conveyor flush routine Boundary Spinner Not Responding Boundary Spin...

Page 118: ...nger CLF Basic Independent Spinners Not Responding Spinner Not Responding Spinner Name enabled CLF Mode Basic Independent must be selected At least one product bin must be commanded on Perceived spinn...

Page 119: ...en initiated and system has been signaled to move Fan Frame Home Position Sensor Failure During Application Home Position Sensor Error Check Sensor and Wiring Conveyor is commanded on Position Sensor...

Page 120: ...heck sensor and related wiring Bin Name Upon user acknowledgement dialog is dismissed System allows product application at current feed gate position and feed gate control is disabled Feed Gate Positi...

Page 121: ...ture Exceeds Maximum Operating Range Hydraulic temperature exceeds maximum operating range greater than or equal to 200 F 93 C Hydraulic Filter Restriction Detected Hydraulic Filter Restriction Detect...

Page 122: ...ion of this manual for details Refer to Dimensions Capacities in Operations section of this manual for capacities on all applicable bin configurations PressureTransducerSettings Min PSI 0 Max PSI 5000...

Page 123: ...Valve Response 2 8 8 8 8 Response Threshold 4 0 4 0 4 0 4 0 Allowable Error 1 1 1 1 Sensor Settings Encoder pulses 180 or 360 verify by looking on encoder Spinner pulses 4 Alarms Alarm Settings Alarm...

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Page 125: ...s 7 Measure the depth of material on the end of the conveyor to verify the constant number feedgate height information entered into the controller Adjust feedgate height or recalibrate feedgate as nec...

Page 126: ...2 NOTE If desired a material calibration kit is available to aid in measuring product quality Contact your local dealer for details WARNING Use great caution while working around the spreader Contact...

Page 127: ...n The spreader to be tested must be in good mechanical condition and properly adjusted Refer to operator s manual for details All damaged and worn parts must be replaced Spinner discs and fins must be...

Page 128: ...ty Ground Speed mph Rate lbs Feedgate in Spinner Frame Setting Spinner RPM Lime 90 11 1000 5000 6 5 600 2000 8000 12 5 600 Urea 46 18 110 2 5 4 800 225 2 5 3 5 800 450 2 5 2 5 800 Corn Blend 53 18 125...

Page 129: ...7 90 Straight 41 5 10am Figure 1 Select an area for testing measuring at least 120 feet x 200 feet 37 m x 61 m and with a slope of less than two degrees All testing should be done when the wind veloci...

Page 130: ...5 0 8m 100 100 75 75 20 30 40 50 60 70 80 90 100 110 20 30 40 50 60 70 80 90 100 110 0 120 120 60 60 Figure 2 Four Wheeled Vehicles Three Wheeled Vehicles For three wheeled application vehicles stradd...

Page 131: ...x on the data sheet under the corresponding tray position and graph the spread pattern profile See Figure 4 313964 A Temperature F lbs acre Spinner Speed RPM Controller Vehicle Speed MPH Controller Sw...

Page 132: ...Move the spinner rearward away from conveyor Light Outside Vehicle s Tire Tracks RATE ACRE 1 Check spinner fins for material buildup rust or paint 2 Increase spinner RPM 3 Move spinner fins to 2 3 2...

Page 133: ...he average amount at the center of the pattern In the example shown in Figure 8 these points are located 45 to the left of center and 45 to the right of center The distance between these two points 90...

Page 134: ...er the center of the trays down the AB line 5 Drive through the row of trays and switch back once again driving past the trays on the opposite side at an equal distance from the AB line as the first p...

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