Front axle system - Powered front axle
Four-Wheel Drive (4WD) axle - General specification
Axle class
Class 1
Unrestricted (static) axle capacity
2400.0 kg
(
5291.1 lb
)
Bevel gear pair - differential
Pinion-ring gear ratio
9/38 = 1:4.2
Backlash between bevel gear pair
0.15 mm
(
0.006 in
) -
0.20 mm
(
0.008 in
)
Bevel drive and differential
• Thickness of pinion bearing adjustment shim
2.5 mm
(
0.0984 in
) -
2.55 mm
(
0.1004 in
) -
2.6 mm
(
0.1024 in
) -
2.65 mm
(
0.1043 in
) -
2.7 mm
(
0.1063 in
) -
2.75 mm
(
0.1083 in
) -
2.8 mm
(
0.1102 in
) -
2.85 mm
(
0.1122 in
) -
2.9 mm
(
0.1142 in
) -
2.95 mm
(
0.1161 in
) -
3.00 mm
(
0.1181 in
) -
3.05 mm
(
0.1201 in
) -
3.10 mm
(
0.1220 in
) -
3.15 mm
(
0.1240 in
)
-
3.2 mm
(
0.1260 in
) -
3.25 mm
(
0.1280 in
)
-
3.3 mm
(
0.1299 in
) -
3.35 mm
(
0.1319 in
)
-
3.4 mm
(
0.1339 in
) -
3.4 mm
(
0.1339 in
) -
3.4 mm
(
0.1339 in
) -
3.4 mm
(
0.1339 in
) -
3.4 mm
(
0.1339 in
) -
3.4 mm
(
0.1339 in
) -
3.4 mm
(
0.1339 in
) -
3.4 mm
(
0.1339 in
) -
3.4 mm
(
0.1339 in
) -
3.4 mm
(
0.1339 in
) -
3.4 mm
(
0.1339 in
) -
3.4 mm
(
0.1339 in
) -
3.4 mm
(
0.1339 in
) -
3.4 mm
(
0.1339 in
) -
3.4 mm
(
0.1339 in
) -
3.45 mm
(
0.1358 in
) -
3.5 mm
(
0.1378 in
) -
3.55 mm
(
0.1398 in
) -
3.6 mm
(
0.1417 in
) -
3.65 mm
(
0.1437 in
) -
3.7 mm
(
0.1457 in
)
• Thickness of crown wheel position adjustment shim
2.5 mm
(
0.0984 in
) -
2.6 mm
(
0.1024 in
) -
2.7 mm
(
0.1063 in
) -
2.8 mm
(
0.1102 in
) -
2.9 mm
(
0.1142 in
) -
3.00 mm
(
0.1181 in
) -
3.1 mm
(
0.1220 in
) -
3.2 mm
(
0.1260 in
) -
3.3 mm
(
0.1299 in
) -
3.4 mm
(
0.1339 in
) -
3.5 mm
(
0.1378 in
) -
3.6 mm
(
0.1417 in
) -
3.7 mm
(
0.1457 in
)
• Clearance between sides of planet and side pinion teeth
0.15 mm
(
0.006 in
)
• Thickness of planet pinion thrust washers
1.470 mm
(
0.058 in
) -
1.530 mm
(
0.060 in
)
• Thickness of side gear thrust washers
1.50 mm
(
0.059 in
) to
1.60 mm
(
0.063 in
)
• Diameter of cross pin for planet pinions
21.939 mm
(
0.8637 in
) -
21.960 mm
(
0.8646 in
)
• Side diameter cross pin bore diameter
22.040 mm
(
0.8677 in
) to
22.061 mm
(
0.8685 in
)
• Clearance between cross pin and bores
0.80 mm
(
0.0315 in
) -
0.122 mm
(
0.0048 in
)
• Diameter of outer axle shafts and corresponding bushings
37.961 mm
(
1.4945 in
) -
38.000 mm
(
1.4961 in
)
• Inside diameter of installed bushings
38.080 mm
(
1.4992 in
) –
38.119 mm
(
1.5007 in
)
• Clearance between axle shafts and bushings
0.080 mm
(
0.0031 in
) -
0.158 mm
(
0.0062 in
)
• Type of differential lock
LSD
Axle Shafts and Steering Knuckles
• Diameter of outer axle shafts and corresponding bushings
29.914 mm
(
0.0031 in
) -
29.935 mm
(
1.1785 in
)
• Inside diameter of installed front bushings
30.050 mm
(
1.1831 in
) -
30.105 mm
(
1.1852 in
)
• Clearance between pin and bushings
0.115 mm
(
0.0045 in
) -
0.191 mm
(
0.0075 in
)
• Interference fit between bushings and respective bores
0.064 mm
(
0.0025 in
) -
0.129 mm
(
0.0051 in
)
• Thickness of steering knuckle bearing adjuster plates
0.10 mm
(
0.0039 in
) -
0.15 mm
(
0.0059 in
) -
0.20 mm
(
0.0079 in
) -
0.25 mm
(
0.0098 in
) -
0.30 mm
(
0.0118 in
)
Planetary final drives
• Reduction ratio
15 mm
(
0.5906 in
):(
19 mm
(
0.7480 in
)+
54 mm
(
2.1260 in
)) = 1:4.87
• Driven gear thrust washer thickness
0.77 mm
(
0.0303 in
) -
0.83 mm
(
0.0327 in
)
Axle pivot
47866583_ 02/12/2015
25.1 [25.100] / 3
Summary of Contents for Workmaster 50
Page 2: ...SERVICE MANUAL Workmaster 50 Workmaster 60 Workmaster 70 47866583_ 02 12 2015 EN ...
Page 7: ...47866583_ 02 12 2015 ...
Page 8: ...INTRODUCTION 47866583_ 02 12 2015 1 ...
Page 12: ...INTRODUCTION Advice BT09A213 1 47866583_ 02 12 2015 5 ...
Page 20: ...SERVICE MANUAL Engine Workmaster 50 Workmaster 60 Workmaster 70 47866583_ 02 12 2015 10 ...
Page 53: ...47866583_ 02 12 2015 10 3 10 202 10 ...
Page 59: ...47866583_ 02 12 2015 10 4 10 206 6 ...
Page 65: ...47866583_ 02 12 2015 10 5 10 216 6 ...
Page 73: ...47866583_ 02 12 2015 10 6 10 310 8 ...
Page 80: ...47866583_ 02 12 2015 10 7 10 400 7 ...
Page 82: ...SERVICE MANUAL Clutch Workmaster 50 Workmaster 60 Workmaster 70 47866583_ 02 12 2015 18 ...
Page 98: ...Clutch Clutch and components GNIL14TR04659GB 1 47866583_ 02 12 2015 18 2 18 110 5 ...
Page 116: ...SERVICE MANUAL Transmission Workmaster 50 Workmaster 60 Workmaster 70 47866583_ 02 12 2015 21 ...
Page 121: ...Transmission Mechanical transmission GNIL14TR00824GA 1 47866583_ 02 12 2015 21 1 21 114 4 ...
Page 157: ...47866583_ 02 12 2015 21 2 21 130 10 ...
Page 199: ...Contents Four Wheel Drive 4WD system 23 23 314 Drive shaft 23 1 47866583_ 02 12 2015 23 ...
Page 216: ...Front axle system Powered front axle GNIL14TR04347HA 2 47866583_ 02 12 2015 25 1 25 100 7 ...
Page 241: ...47866583_ 02 12 2015 25 1 25 100 32 ...
Page 247: ...47866583_ 02 12 2015 25 2 25 102 6 ...
Page 255: ...47866583_ 02 12 2015 25 3 25 108 8 ...
Page 263: ...47866583_ 02 12 2015 25 4 25 310 8 ...
Page 330: ...47866583_ 02 12 2015 27 3 27 120 15 ...
Page 363: ...Contents Brakes and controls 33 33 120 Mechanical service brakes 33 1 47866583_ 02 12 2015 33 ...
Page 395: ...47866583_ 02 12 2015 35 1 35 000 10 ...
Page 421: ...Hydraulic systems Main lift system GNIL14TR04655FB 4 47866583_ 02 12 2015 35 2 35 100 26 ...
Page 433: ...47866583_ 02 12 2015 35 3 35 104 8 ...
Page 445: ...47866583_ 02 12 2015 35 4 35 204 12 ...
Page 451: ...47866583_ 02 12 2015 35 5 35 300 6 ...
Page 463: ...Hydraulic systems Main control valve GNIL14TR00834GA 1 47866583_ 02 12 2015 35 7 35 359 4 ...
Page 466: ...Hydraulic systems Main control valve GNIL14TR00836GA 3 47866583_ 02 12 2015 35 7 35 359 7 ...
Page 470: ...47866583_ 02 12 2015 35 7 35 359 11 ...
Page 472: ...SERVICE MANUAL Steering Workmaster 50 Workmaster 60 Workmaster 70 47866583_ 02 12 2015 41 ...
Page 478: ...Steering Steering control GNIL14TR04488JB 2 47866583_ 02 12 2015 41 1 41 101 5 ...
Page 479: ...Steering Steering control 47866583_ 02 12 2015 41 1 41 101 6 ...
Page 528: ...47866583_ 02 12 2015 41 4 41 216 11 ...
Page 530: ...SERVICE MANUAL Wheels Workmaster 50 Workmaster 60 Workmaster 70 47866583_ 02 12 2015 44 ...
Page 531: ...Contents Wheels 44 44 511 Front wheels 44 1 44 520 Rear wheels 44 2 47866583_ 02 12 2015 44 ...
Page 541: ...47866583_ 02 12 2015 44 1 44 511 10 ...
Page 546: ...Index Wheels 44 Rear wheels 520 Rear wheel Adjust 3 47866583_ 02 12 2015 44 2 44 520 5 ...
Page 570: ...Electrical systems Harnesses and connectors SHT_2 1 47866583_ 02 12 2015 55 4 55 100 5 ...
Page 572: ...Electrical systems Harnesses and connectors SHT_3 1 47866583_ 02 12 2015 55 4 55 100 7 ...
Page 574: ...Electrical systems Harnesses and connectors SHT_4 1 47866583_ 02 12 2015 55 4 55 100 9 ...
Page 576: ...Electrical systems Harnesses and connectors SHT_5 1 47866583_ 02 12 2015 55 4 55 100 11 ...
Page 578: ...Electrical systems Harnesses and connectors SHT_6 1 47866583_ 02 12 2015 55 4 55 100 13 ...
Page 580: ...Electrical systems Harnesses and connectors SHT_7 1 47866583_ 02 12 2015 55 4 55 100 15 ...
Page 582: ...Electrical systems Harnesses and connectors SHT_8 1 47866583_ 02 12 2015 55 4 55 100 17 ...
Page 584: ...Electrical systems Harnesses and connectors SHT_9 1 47866583_ 02 12 2015 55 4 55 100 19 ...
Page 586: ...Electrical systems Harnesses and connectors SHT_10 1 47866583_ 02 12 2015 55 4 55 100 21 ...
Page 588: ...Electrical systems Harnesses and connectors SHT_11 1 47866583_ 02 12 2015 55 4 55 100 23 ...
Page 590: ...Electrical systems Harnesses and connectors SHT_12 1 47866583_ 02 12 2015 55 4 55 100 25 ...
Page 597: ...Electrical systems Harnesses and connectors 47866583_ 02 12 2015 55 4 55 100 32 ...
Page 667: ...47866583_ 02 12 2015 55 4 55 100 102 ...
Page 715: ...47866583_ 02 12 2015 55 10 55 408 18 ...
Page 1032: ...47866583_ 02 12 2015 55 12 55 DTC 311 ...
Page 1049: ...47866583_ 02 12 2015 90 2 90 110 6 ...
Page 1062: ...47866583_ 02 12 2015 90 4 90 118 7 ...
Page 1066: ...47866583_ 02 12 2015 ...