INTRODUCTION
Safety rules
PRECAUTIONARY STATEMENTS
Personal Safety
Throughout this manual and on machine signs, you will find precautionary statements ("DANGER", "WARNING", and
"CAUTION") followed by specific instructions. These precautions are intended for the personal safety of you and
those working with you. Please take the time to read them.
Machine Safety
The precautionary statement ("IMPORTANT") is followed by specific instructions. This statement is intended for ma-
chine safety.
NOTICE:
The word "IMPORTANT" is used to inform the reader of something they need to know to prevent minor
machine damage if a certain procedure is not followed.
Information
NOTE:
Instructions used to identify and present supplementary information.
Legal obligations
This machine may be equipped with special guarding or other devices in compliance with local legislation. Some of
these require active use by the operator. Therefore, check local legislation on the usage of this machine.
Accident prevention
Most accidents or injuries that occur in workshops are the result of a non compliance to simple and fundamental safety
regulations. In most case, accidents can be avoided by foreseeing possible causes and consequently acting with the
necessary caution and care.
Accidents may occur with all types of machines, regardless of how well the machine in question was designed and
built.
A careful and informed service technician is the best guarantee against accidents.
Decisive awareness of the most basic safety rule is normally sufficient to avoid many serious accident.
Safety requirements for fluid power systems and components - Hydraulics (European stan-
dard PR EM 982)
WARNING
Avoid injury!
Before you start any work on the unit:
• Park the unit on a hard, level surface.
• Apply the parking brake.
• Completely lower the attachments.
• Relieve all the hydraulic system pressure.
• Shut down the engine.
• Remove the ignition key.
• Secure the unit with wheel chocks.
• Turn the battery isolator switch to the OFF position.
Failure to comply could result in death or serious injury.
W1371A
Flexible hose assemblies must not be constructed from hoses which have been previously used as part of a hose
assembly.
Do not weld hydraulic piping.
When flexible hoses or piping are damaged, replace them immediately.
It is forbidden to modify a hydraulic accumulator by machining, welding or any other means.
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Summary of Contents for Workmaster 50
Page 2: ...SERVICE MANUAL Workmaster 50 Workmaster 60 Workmaster 70 47866583_ 02 12 2015 EN ...
Page 7: ...47866583_ 02 12 2015 ...
Page 8: ...INTRODUCTION 47866583_ 02 12 2015 1 ...
Page 12: ...INTRODUCTION Advice BT09A213 1 47866583_ 02 12 2015 5 ...
Page 20: ...SERVICE MANUAL Engine Workmaster 50 Workmaster 60 Workmaster 70 47866583_ 02 12 2015 10 ...
Page 53: ...47866583_ 02 12 2015 10 3 10 202 10 ...
Page 59: ...47866583_ 02 12 2015 10 4 10 206 6 ...
Page 65: ...47866583_ 02 12 2015 10 5 10 216 6 ...
Page 73: ...47866583_ 02 12 2015 10 6 10 310 8 ...
Page 80: ...47866583_ 02 12 2015 10 7 10 400 7 ...
Page 82: ...SERVICE MANUAL Clutch Workmaster 50 Workmaster 60 Workmaster 70 47866583_ 02 12 2015 18 ...
Page 98: ...Clutch Clutch and components GNIL14TR04659GB 1 47866583_ 02 12 2015 18 2 18 110 5 ...
Page 116: ...SERVICE MANUAL Transmission Workmaster 50 Workmaster 60 Workmaster 70 47866583_ 02 12 2015 21 ...
Page 121: ...Transmission Mechanical transmission GNIL14TR00824GA 1 47866583_ 02 12 2015 21 1 21 114 4 ...
Page 157: ...47866583_ 02 12 2015 21 2 21 130 10 ...
Page 199: ...Contents Four Wheel Drive 4WD system 23 23 314 Drive shaft 23 1 47866583_ 02 12 2015 23 ...
Page 216: ...Front axle system Powered front axle GNIL14TR04347HA 2 47866583_ 02 12 2015 25 1 25 100 7 ...
Page 241: ...47866583_ 02 12 2015 25 1 25 100 32 ...
Page 247: ...47866583_ 02 12 2015 25 2 25 102 6 ...
Page 255: ...47866583_ 02 12 2015 25 3 25 108 8 ...
Page 263: ...47866583_ 02 12 2015 25 4 25 310 8 ...
Page 330: ...47866583_ 02 12 2015 27 3 27 120 15 ...
Page 363: ...Contents Brakes and controls 33 33 120 Mechanical service brakes 33 1 47866583_ 02 12 2015 33 ...
Page 395: ...47866583_ 02 12 2015 35 1 35 000 10 ...
Page 421: ...Hydraulic systems Main lift system GNIL14TR04655FB 4 47866583_ 02 12 2015 35 2 35 100 26 ...
Page 433: ...47866583_ 02 12 2015 35 3 35 104 8 ...
Page 445: ...47866583_ 02 12 2015 35 4 35 204 12 ...
Page 451: ...47866583_ 02 12 2015 35 5 35 300 6 ...
Page 463: ...Hydraulic systems Main control valve GNIL14TR00834GA 1 47866583_ 02 12 2015 35 7 35 359 4 ...
Page 466: ...Hydraulic systems Main control valve GNIL14TR00836GA 3 47866583_ 02 12 2015 35 7 35 359 7 ...
Page 470: ...47866583_ 02 12 2015 35 7 35 359 11 ...
Page 472: ...SERVICE MANUAL Steering Workmaster 50 Workmaster 60 Workmaster 70 47866583_ 02 12 2015 41 ...
Page 478: ...Steering Steering control GNIL14TR04488JB 2 47866583_ 02 12 2015 41 1 41 101 5 ...
Page 479: ...Steering Steering control 47866583_ 02 12 2015 41 1 41 101 6 ...
Page 528: ...47866583_ 02 12 2015 41 4 41 216 11 ...
Page 530: ...SERVICE MANUAL Wheels Workmaster 50 Workmaster 60 Workmaster 70 47866583_ 02 12 2015 44 ...
Page 531: ...Contents Wheels 44 44 511 Front wheels 44 1 44 520 Rear wheels 44 2 47866583_ 02 12 2015 44 ...
Page 541: ...47866583_ 02 12 2015 44 1 44 511 10 ...
Page 546: ...Index Wheels 44 Rear wheels 520 Rear wheel Adjust 3 47866583_ 02 12 2015 44 2 44 520 5 ...
Page 570: ...Electrical systems Harnesses and connectors SHT_2 1 47866583_ 02 12 2015 55 4 55 100 5 ...
Page 572: ...Electrical systems Harnesses and connectors SHT_3 1 47866583_ 02 12 2015 55 4 55 100 7 ...
Page 574: ...Electrical systems Harnesses and connectors SHT_4 1 47866583_ 02 12 2015 55 4 55 100 9 ...
Page 576: ...Electrical systems Harnesses and connectors SHT_5 1 47866583_ 02 12 2015 55 4 55 100 11 ...
Page 578: ...Electrical systems Harnesses and connectors SHT_6 1 47866583_ 02 12 2015 55 4 55 100 13 ...
Page 580: ...Electrical systems Harnesses and connectors SHT_7 1 47866583_ 02 12 2015 55 4 55 100 15 ...
Page 582: ...Electrical systems Harnesses and connectors SHT_8 1 47866583_ 02 12 2015 55 4 55 100 17 ...
Page 584: ...Electrical systems Harnesses and connectors SHT_9 1 47866583_ 02 12 2015 55 4 55 100 19 ...
Page 586: ...Electrical systems Harnesses and connectors SHT_10 1 47866583_ 02 12 2015 55 4 55 100 21 ...
Page 588: ...Electrical systems Harnesses and connectors SHT_11 1 47866583_ 02 12 2015 55 4 55 100 23 ...
Page 590: ...Electrical systems Harnesses and connectors SHT_12 1 47866583_ 02 12 2015 55 4 55 100 25 ...
Page 597: ...Electrical systems Harnesses and connectors 47866583_ 02 12 2015 55 4 55 100 32 ...
Page 667: ...47866583_ 02 12 2015 55 4 55 100 102 ...
Page 715: ...47866583_ 02 12 2015 55 10 55 408 18 ...
Page 1032: ...47866583_ 02 12 2015 55 12 55 DTC 311 ...
Page 1049: ...47866583_ 02 12 2015 90 2 90 110 6 ...
Page 1062: ...47866583_ 02 12 2015 90 4 90 118 7 ...
Page 1066: ...47866583_ 02 12 2015 ...