Hydraulic systems - Main lift system
Main lift system - Troubleshooting
Problem
Possible Cause
Correction
The Rockshaft lifts jerkily
Insufficient oil level in the tank
Top up the level
Pump inlet filter clogged
Clean or replace the filter
Infiltration of air into the pump inlet pipe
Check the inlet pipe and any coupling and
gasket
Rockshaft does not
operate
Differential valve blocked or dirty
Remove the control valve and unblock the
regulator piston
The rock shaft starts to
lift, but it stops as soon as
it feels the load, without
the functioning of the
over-pressure valve
Tension rod measurement
(L)
is not cor-
rect (Refer to
Main lift system - Adjust
(35.100)
)
Adjust the draft control lever (Refer to
Main
lift system - Adjust (35.100)
)
The rock shaft does not
descend over its entire
travel
Faulty adjustment of the position control
lever
(1)
Adjust position control lever (Refer to
Main
lift system - Adjust (35.100)
)
The rock shaft does not
descend
Discharge valve blocked
Remove control valve and unblock or clean
discharge valve
Lever RD closed
Turn lever RD in anti-clockwise
Lifting capacity does not
match that prescribed
Deterioration of the control valve seal rings Remove control valve and replace the ex-
ternal seal rings
Relief and safety valves out or calibration
Control calibration of the valves
Poor pump efficiency
Replace the pump
Excessive loss of oil from control valve
Overhaul the control valve
The rock shaft supports
loads with difficulty
Piston gasket worn
Replace the gasket
When the motor is off
Oil leakage from safety valve
Remove control valve and adjust valve
Oil leakage from check valve
Remove the control valve and adjust valve
With the arms raised at
backstop and with the
engine on, we have
verified a rhythmic
oscillation, with the
engine off the load does
not lower
Incorrectly adjusted of position control lever
which, at maximum raised height, causes
the internal automatic backstop to function
Adjust the position control lever (Refer to
Main lift system - Adjust (35.100)
)
The draft control does not
function, the rock shaft
raises and lowers only
with the position lever
Draft control lever is adjusted badly
Adjust the draft control lever (
Main lift sys-
tem - Adjust (35.100)
).
The position control does
not function, the rock
shaft raises and lowers
only with the draft lever
Position control lever is adjusted badly
Adjust the position control lever (Refer to
Main lift system - Adjust (35.100)
)
Rockshaft does not lift
and the relief valve acts
with the possibility to
damage the pump
Pre selector i s fully closed
Unscrew fully the pre-selector
(P)
(Refer to
Main lift system - Adjust (35.100)
).
47866583_ 02/12/2015
35.2 [35.100] / 29
Summary of Contents for Workmaster 50
Page 2: ...SERVICE MANUAL Workmaster 50 Workmaster 60 Workmaster 70 47866583_ 02 12 2015 EN ...
Page 7: ...47866583_ 02 12 2015 ...
Page 8: ...INTRODUCTION 47866583_ 02 12 2015 1 ...
Page 12: ...INTRODUCTION Advice BT09A213 1 47866583_ 02 12 2015 5 ...
Page 20: ...SERVICE MANUAL Engine Workmaster 50 Workmaster 60 Workmaster 70 47866583_ 02 12 2015 10 ...
Page 53: ...47866583_ 02 12 2015 10 3 10 202 10 ...
Page 59: ...47866583_ 02 12 2015 10 4 10 206 6 ...
Page 65: ...47866583_ 02 12 2015 10 5 10 216 6 ...
Page 73: ...47866583_ 02 12 2015 10 6 10 310 8 ...
Page 80: ...47866583_ 02 12 2015 10 7 10 400 7 ...
Page 82: ...SERVICE MANUAL Clutch Workmaster 50 Workmaster 60 Workmaster 70 47866583_ 02 12 2015 18 ...
Page 98: ...Clutch Clutch and components GNIL14TR04659GB 1 47866583_ 02 12 2015 18 2 18 110 5 ...
Page 116: ...SERVICE MANUAL Transmission Workmaster 50 Workmaster 60 Workmaster 70 47866583_ 02 12 2015 21 ...
Page 121: ...Transmission Mechanical transmission GNIL14TR00824GA 1 47866583_ 02 12 2015 21 1 21 114 4 ...
Page 157: ...47866583_ 02 12 2015 21 2 21 130 10 ...
Page 199: ...Contents Four Wheel Drive 4WD system 23 23 314 Drive shaft 23 1 47866583_ 02 12 2015 23 ...
Page 216: ...Front axle system Powered front axle GNIL14TR04347HA 2 47866583_ 02 12 2015 25 1 25 100 7 ...
Page 241: ...47866583_ 02 12 2015 25 1 25 100 32 ...
Page 247: ...47866583_ 02 12 2015 25 2 25 102 6 ...
Page 255: ...47866583_ 02 12 2015 25 3 25 108 8 ...
Page 263: ...47866583_ 02 12 2015 25 4 25 310 8 ...
Page 330: ...47866583_ 02 12 2015 27 3 27 120 15 ...
Page 363: ...Contents Brakes and controls 33 33 120 Mechanical service brakes 33 1 47866583_ 02 12 2015 33 ...
Page 395: ...47866583_ 02 12 2015 35 1 35 000 10 ...
Page 421: ...Hydraulic systems Main lift system GNIL14TR04655FB 4 47866583_ 02 12 2015 35 2 35 100 26 ...
Page 433: ...47866583_ 02 12 2015 35 3 35 104 8 ...
Page 445: ...47866583_ 02 12 2015 35 4 35 204 12 ...
Page 451: ...47866583_ 02 12 2015 35 5 35 300 6 ...
Page 463: ...Hydraulic systems Main control valve GNIL14TR00834GA 1 47866583_ 02 12 2015 35 7 35 359 4 ...
Page 466: ...Hydraulic systems Main control valve GNIL14TR00836GA 3 47866583_ 02 12 2015 35 7 35 359 7 ...
Page 470: ...47866583_ 02 12 2015 35 7 35 359 11 ...
Page 472: ...SERVICE MANUAL Steering Workmaster 50 Workmaster 60 Workmaster 70 47866583_ 02 12 2015 41 ...
Page 478: ...Steering Steering control GNIL14TR04488JB 2 47866583_ 02 12 2015 41 1 41 101 5 ...
Page 479: ...Steering Steering control 47866583_ 02 12 2015 41 1 41 101 6 ...
Page 528: ...47866583_ 02 12 2015 41 4 41 216 11 ...
Page 530: ...SERVICE MANUAL Wheels Workmaster 50 Workmaster 60 Workmaster 70 47866583_ 02 12 2015 44 ...
Page 531: ...Contents Wheels 44 44 511 Front wheels 44 1 44 520 Rear wheels 44 2 47866583_ 02 12 2015 44 ...
Page 541: ...47866583_ 02 12 2015 44 1 44 511 10 ...
Page 546: ...Index Wheels 44 Rear wheels 520 Rear wheel Adjust 3 47866583_ 02 12 2015 44 2 44 520 5 ...
Page 570: ...Electrical systems Harnesses and connectors SHT_2 1 47866583_ 02 12 2015 55 4 55 100 5 ...
Page 572: ...Electrical systems Harnesses and connectors SHT_3 1 47866583_ 02 12 2015 55 4 55 100 7 ...
Page 574: ...Electrical systems Harnesses and connectors SHT_4 1 47866583_ 02 12 2015 55 4 55 100 9 ...
Page 576: ...Electrical systems Harnesses and connectors SHT_5 1 47866583_ 02 12 2015 55 4 55 100 11 ...
Page 578: ...Electrical systems Harnesses and connectors SHT_6 1 47866583_ 02 12 2015 55 4 55 100 13 ...
Page 580: ...Electrical systems Harnesses and connectors SHT_7 1 47866583_ 02 12 2015 55 4 55 100 15 ...
Page 582: ...Electrical systems Harnesses and connectors SHT_8 1 47866583_ 02 12 2015 55 4 55 100 17 ...
Page 584: ...Electrical systems Harnesses and connectors SHT_9 1 47866583_ 02 12 2015 55 4 55 100 19 ...
Page 586: ...Electrical systems Harnesses and connectors SHT_10 1 47866583_ 02 12 2015 55 4 55 100 21 ...
Page 588: ...Electrical systems Harnesses and connectors SHT_11 1 47866583_ 02 12 2015 55 4 55 100 23 ...
Page 590: ...Electrical systems Harnesses and connectors SHT_12 1 47866583_ 02 12 2015 55 4 55 100 25 ...
Page 597: ...Electrical systems Harnesses and connectors 47866583_ 02 12 2015 55 4 55 100 32 ...
Page 667: ...47866583_ 02 12 2015 55 4 55 100 102 ...
Page 715: ...47866583_ 02 12 2015 55 10 55 408 18 ...
Page 1032: ...47866583_ 02 12 2015 55 12 55 DTC 311 ...
Page 1049: ...47866583_ 02 12 2015 90 2 90 110 6 ...
Page 1062: ...47866583_ 02 12 2015 90 4 90 118 7 ...
Page 1066: ...47866583_ 02 12 2015 ...