Electrical systems - FAULT CODES
DTC 163-03-Short circuit of low side to high source of injector in
cylinder 3
Control Module : ECU
Context:
The Engine Control Unit (ECU) A-9000 monitors the fuel injector power stages for a short circuit condition. If the ECU
A-9000 detects a short circuit condition in the injector number 3 Y-9003 circuit, this fault will occur.
Cause:
The ECU A-9000 has detected a short circuit between the high side driver and low side driver of the fuel injector
number 3 Y-9003.
Possible failure modes:
1. Faulty fuel injector number 3 Y-9003, wiring.
2. Faulty fuel injector number 3 Y-9003, internal failure.
3. Faulty ECU A-9000, software.
Solution:
1. Verify this fault code is still present and in an active state.
Use the Easy Engine software provided on the Electronic Service Tool (EST) to check the fault status and to
perform the cylinder cut-out test.
A. If the fault is still present and active, continue with Step
2
.
B. If the fault is no longer present or is in an inactive state, the fault may be intermittent and not currently active.
Continue with Step
7
.
2. Check the fuel injector number 3 Y-9003 internal resistance.
Disconnect the injector harness (INJ) from the fuel injector number 3 Y-9003 at connector
X-9031
.
Use a multimeter to measure the resistance of fuel injector number 3 Y-9003 on the injector pins :
From
To
Value
X-9031 pin 1
X-9031 pin 2
There should be between
.03 - .05 Ω
A. If there is between
.03 - .05 Ω
, leave connector
X-9031
disconnected and continue to Step
3
.
B. If the resistance is not between
.03 - .05 Ω
, fuel injector number 3 Y-9003 solenoid coil has failed. Replace
fuel injector number 3 Y-9003.
3. Check the fuel injector number 3 Y-9003 injector harness (INJ) wiring.
Disconnect the vehicle harness (VE) from the engine interface at connector
X-9139
.
With the key in the OFF position, use a multimeter to perform the following continuity check on the injector harness
(INJ) side :
From
To
Value
X-9031 pin 1
X-9031 pin 2
There should be no continuity.
A. If there is no continuity, leave connectors
X-9031
and
X-9139
disconnected and continue to Step
4
.
B. If there is continuity, there is a short circuit in the fuel injector number 3 Y-9003 wiring in the injector harness
(INJ) between wires INJ-270 and INJ-271. Locate and repair the shorted conductor.
4. Check the fuel injector number 3 Y-9003 vehicle harness (VE) wiring for a short circuit condition.
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Summary of Contents for Workmaster 50
Page 2: ...SERVICE MANUAL Workmaster 50 Workmaster 60 Workmaster 70 47866583_ 02 12 2015 EN ...
Page 7: ...47866583_ 02 12 2015 ...
Page 8: ...INTRODUCTION 47866583_ 02 12 2015 1 ...
Page 12: ...INTRODUCTION Advice BT09A213 1 47866583_ 02 12 2015 5 ...
Page 20: ...SERVICE MANUAL Engine Workmaster 50 Workmaster 60 Workmaster 70 47866583_ 02 12 2015 10 ...
Page 53: ...47866583_ 02 12 2015 10 3 10 202 10 ...
Page 59: ...47866583_ 02 12 2015 10 4 10 206 6 ...
Page 65: ...47866583_ 02 12 2015 10 5 10 216 6 ...
Page 73: ...47866583_ 02 12 2015 10 6 10 310 8 ...
Page 80: ...47866583_ 02 12 2015 10 7 10 400 7 ...
Page 82: ...SERVICE MANUAL Clutch Workmaster 50 Workmaster 60 Workmaster 70 47866583_ 02 12 2015 18 ...
Page 98: ...Clutch Clutch and components GNIL14TR04659GB 1 47866583_ 02 12 2015 18 2 18 110 5 ...
Page 116: ...SERVICE MANUAL Transmission Workmaster 50 Workmaster 60 Workmaster 70 47866583_ 02 12 2015 21 ...
Page 121: ...Transmission Mechanical transmission GNIL14TR00824GA 1 47866583_ 02 12 2015 21 1 21 114 4 ...
Page 157: ...47866583_ 02 12 2015 21 2 21 130 10 ...
Page 199: ...Contents Four Wheel Drive 4WD system 23 23 314 Drive shaft 23 1 47866583_ 02 12 2015 23 ...
Page 216: ...Front axle system Powered front axle GNIL14TR04347HA 2 47866583_ 02 12 2015 25 1 25 100 7 ...
Page 241: ...47866583_ 02 12 2015 25 1 25 100 32 ...
Page 247: ...47866583_ 02 12 2015 25 2 25 102 6 ...
Page 255: ...47866583_ 02 12 2015 25 3 25 108 8 ...
Page 263: ...47866583_ 02 12 2015 25 4 25 310 8 ...
Page 330: ...47866583_ 02 12 2015 27 3 27 120 15 ...
Page 363: ...Contents Brakes and controls 33 33 120 Mechanical service brakes 33 1 47866583_ 02 12 2015 33 ...
Page 395: ...47866583_ 02 12 2015 35 1 35 000 10 ...
Page 421: ...Hydraulic systems Main lift system GNIL14TR04655FB 4 47866583_ 02 12 2015 35 2 35 100 26 ...
Page 433: ...47866583_ 02 12 2015 35 3 35 104 8 ...
Page 445: ...47866583_ 02 12 2015 35 4 35 204 12 ...
Page 451: ...47866583_ 02 12 2015 35 5 35 300 6 ...
Page 463: ...Hydraulic systems Main control valve GNIL14TR00834GA 1 47866583_ 02 12 2015 35 7 35 359 4 ...
Page 466: ...Hydraulic systems Main control valve GNIL14TR00836GA 3 47866583_ 02 12 2015 35 7 35 359 7 ...
Page 470: ...47866583_ 02 12 2015 35 7 35 359 11 ...
Page 472: ...SERVICE MANUAL Steering Workmaster 50 Workmaster 60 Workmaster 70 47866583_ 02 12 2015 41 ...
Page 478: ...Steering Steering control GNIL14TR04488JB 2 47866583_ 02 12 2015 41 1 41 101 5 ...
Page 479: ...Steering Steering control 47866583_ 02 12 2015 41 1 41 101 6 ...
Page 528: ...47866583_ 02 12 2015 41 4 41 216 11 ...
Page 530: ...SERVICE MANUAL Wheels Workmaster 50 Workmaster 60 Workmaster 70 47866583_ 02 12 2015 44 ...
Page 531: ...Contents Wheels 44 44 511 Front wheels 44 1 44 520 Rear wheels 44 2 47866583_ 02 12 2015 44 ...
Page 541: ...47866583_ 02 12 2015 44 1 44 511 10 ...
Page 546: ...Index Wheels 44 Rear wheels 520 Rear wheel Adjust 3 47866583_ 02 12 2015 44 2 44 520 5 ...
Page 570: ...Electrical systems Harnesses and connectors SHT_2 1 47866583_ 02 12 2015 55 4 55 100 5 ...
Page 572: ...Electrical systems Harnesses and connectors SHT_3 1 47866583_ 02 12 2015 55 4 55 100 7 ...
Page 574: ...Electrical systems Harnesses and connectors SHT_4 1 47866583_ 02 12 2015 55 4 55 100 9 ...
Page 576: ...Electrical systems Harnesses and connectors SHT_5 1 47866583_ 02 12 2015 55 4 55 100 11 ...
Page 578: ...Electrical systems Harnesses and connectors SHT_6 1 47866583_ 02 12 2015 55 4 55 100 13 ...
Page 580: ...Electrical systems Harnesses and connectors SHT_7 1 47866583_ 02 12 2015 55 4 55 100 15 ...
Page 582: ...Electrical systems Harnesses and connectors SHT_8 1 47866583_ 02 12 2015 55 4 55 100 17 ...
Page 584: ...Electrical systems Harnesses and connectors SHT_9 1 47866583_ 02 12 2015 55 4 55 100 19 ...
Page 586: ...Electrical systems Harnesses and connectors SHT_10 1 47866583_ 02 12 2015 55 4 55 100 21 ...
Page 588: ...Electrical systems Harnesses and connectors SHT_11 1 47866583_ 02 12 2015 55 4 55 100 23 ...
Page 590: ...Electrical systems Harnesses and connectors SHT_12 1 47866583_ 02 12 2015 55 4 55 100 25 ...
Page 597: ...Electrical systems Harnesses and connectors 47866583_ 02 12 2015 55 4 55 100 32 ...
Page 667: ...47866583_ 02 12 2015 55 4 55 100 102 ...
Page 715: ...47866583_ 02 12 2015 55 10 55 408 18 ...
Page 1032: ...47866583_ 02 12 2015 55 12 55 DTC 311 ...
Page 1049: ...47866583_ 02 12 2015 90 2 90 110 6 ...
Page 1062: ...47866583_ 02 12 2015 90 4 90 118 7 ...
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