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New Holland F156.6, Workshop Manual, Page: 7 / 41

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SECTION 0

SAFETY INSTRUCTIONS

INDEX

SUBJECT

FUNDAMENTAL SAFETY INSTRUCTIONS .....................................................................................
Warnings and symbols.......................................................................................................................
Designated use ..................................................................................................................................
Organizational measures ...................................................................................................................
Selection and qualification of personnel
Basic responsibilities..........................................................................................................................
Safety instructions governing specific operational phases ................................................................
Special work in conjunction with use of the machine
Maintenance and repairs during operation
Disposal of parts and consumables ...................................................................................................
Warning of special dangers ...............................................................................................................
Transporting and towing
Recommissioning...............................................................................................................................

WARNING AND INSTRUCTION SIGNS ...........................................................................................
Left side .............................................................................................................................................
Right side ...........................................................................................................................................

OPERATION......................................................................................................................................
General instructions ...........................................................................................................................
Refuelling ...........................................................................................................................................
Refuelling system (Option).................................................................................................................
Driving................................................................................................................................................
Machine recovery / towing .................................................................................................................
Tow rod coupling................................................................................................................................
Transport ...........................................................................................................................................
Crane loading.....................................................................................................................................
Working operation..............................................................................................................................
Grader deployment ............................................................................................................................
Working equipment ............................................................................................................................
Securing the machine ........................................................................................................................

INSPECTION AND SERVICING........................................................................................................
General instructions ...........................................................................................................................
Fuel system........................................................................................................................................
Electrical system ................................................................................................................................
Powershift transmission .....................................................................................................................
Hydraulic system................................................................................................................................
Brakes................................................................................................................................................
Tyres and wheels...............................................................................................................................
Air conditioner (Option) ......................................................................................................................
Repair work........................................................................................................................................

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Summary of Contents for F156.6

Page 1: ...s explained in this Manual must be performed exclusively by the Service Organisation of the Manufacturer observing strictly the instructions explained using whenever necessary the recommended specific tools Whoever performs the operations reported without following exactly the precautions is responsible on his own for the damages that may result Neither the Factory nor any Organisations in its Dis...

Page 2: ...fficient operation A carefull operator is the best insurance against an accident The complete observance of one simple rule would prevent many serious accidents The rule is simple never attempt to clean lubricate or maintain a machine while it is in motion WARNING Prior to engaging in any maintenance adjustment or repair operation on machines having hydrauli cally mechanically and or cable control...

Page 3: ...INE SECTION 2 TRANSMISSION SECTION 3 REAR AXLE SECTION 4 FRONT AXLE SECTION 5 ATTACHMENT SECTION 6 HYDRAULIC SYSTEM SECTION 7 BRAKE SYSTEM SECTION 8 STEERING SYSTEM SECTION 9 ELECTRICAL SYSTEM SECTION 10 OPERATOR S CAB SECTION 11 Find manuals at https best manuals com ...

Page 4: ...Find manuals at https best manuals com ...

Page 5: ...erials are indicated In other Sections for each mechanical group when available can be found a functional description with information con cerning the operation of the essential devices and equipments information for carrying out the performance tests on the machine troubleshooting information concerning the rec ognition and correction of failures on the machine technical information necessary for...

Page 6: ...IN 2 INTRODUCTION F156 6 F156 6A Carefully read personal and machine SAFETY INSTRUCTIONS at the beginning of this manual NOTES Find manuals at https best manuals com ...

Page 7: ...g WARNING AND INSTRUCTION SIGNS Left side Right side OPERATION General instructions Refuelling Refuelling system Option Driving Machine recovery towing Tow rod coupling Transport Crane loading Working operation Grader deployment Working equipment Securing the machine INSPECTION AND SERVICING General instructions Fuel system Electrical system Powershift transmission Hydraulic system Brakes Tyres an...

Page 8: ...SECTION 0 SAFETY INSTRUCTIONS INDEX Find manuals at https best manuals com ...

Page 9: ...erator and other persons from life threatening danger or injuries and to prevent extensive damage Information and precautionary measures designed to prevent damage to the machine or other property The grader can also be used with other working equipment for special purposes The technical data offer clear instructions in this respect Designated use includes following the operating in structions and...

Page 10: ... security long hair must be tied back or otherwise secured garments must be close fitting and no jewellery such as rings may be worn Injury may result from being caught up in the machinery or from rings catching on moving parts Use protective equipment wherever required by the circumstances or by law Observe all safety instructions and warnings at tached to the machine See to it that safety instru...

Page 11: ...tions giving the operator the authority to refuse instructions by third parties that are contrary to safety Do not allow persons to be trained or instructed or persons taking part in a general training course to work on or with the machine without being perma nently supervised by an experienced person Work on the electrical system and equipment of the machine must be carried out only by a skilled ...

Page 12: ...n procedures always watch the indicators in accordance with the operating instructions Before setting the machine in motion make sure that nobody is at risk Before starting work or travelling with the machine check that the braking steering signalling and lighting systems are fully functional Before setting the machine in motion always check that the accessories have been safely stowed away When t...

Page 13: ...stening of loads and the instructing of crane operators should be entrusted to experienced per sons only The marshaller giving the instructions must be within sight or sound of the operator Forcarrying out overhead assembly work always use specially designed or otherwise safety oriented lad ders and working platforms Never use machine parts as a climbing aid Wear a safety harness when carrying out...

Page 14: ... sure that there is sufficient ventila tion Observe the regulations in force at the respective site Carry out welding flame cutting and grinding work on the machine only if this has been expressly au thorized as there may be a risk of explosion and fire Before carrying out welding flame cutting and grinding operations clean the machine and its sur roundings from dust and other inflammable sub stan...

Page 15: ... The machine must be towed loaded and transported only in accordance with the operating instructions For towing the machine observe the prescribed transport position admissible speed and itinerary Use only appropriate means of transport and lifting gear of adequate capacity The recommissioning procedure must be strictly in accordance with the operating instructions ...

Page 16: ...0 8 SAFETY INSTRUCTIONS F156 6 F156 6A Carefully read personal and machine SAFETY INSTRUCTIONS at the beginning of this manual WARNING AND INSTRUCTION SIGNS OKs1 00 001 ...

Page 17: ... work on the machine shut off the engine and withdraw the key 8 Fuel tank fill in diesel only Always observe the warning and in struction signs attached to the ma chine Keep signs clean and legible Replace signs immediately if they have become illegible New warning and instruction signs can be ordered from the Spare Parts Service The Part nos required for orders can be found in the Parts Catalog o...

Page 18: ...0 10 SAFETY INSTRUCTIONS F156 6 F156 6A Carefully read personal and machine SAFETY INSTRUCTIONS at the beginning of this manual OKs1 00 002 ...

Page 19: ...ains and ropes for ma chine transport Always observe the warning and in struction signs attached to the ma chine Keep signs clean and legible Replace signs immediately if they have become illegible New warning and instruction signs can be ordered from the Spare Parts Service The Part nos required for orders can be found in the Parts Catalog of your machine 12 Risk of injury through crushing Never ...

Page 20: ...0 12 SAFETY INSTRUCTIONS F156 6 F156 6A Carefully read personal and machine SAFETY INSTRUCTIONS at the beginning of this manual NOTES ...

Page 21: ...correct operation Wear closely fitting working clothing when operating the machine Loose wide garments may result in the control lever being inadvertently activated SAFETY BELT For machines with a safety belt for operating personnel Check safety belt attached to driver s seat In the event of damage or after an accident have it replaced imme diately Apply safety belt before starting work STATE OF T...

Page 22: ...rsons in the immediate vicinity of the ma chine before startingup the machine Ensure that no one sets foot in the hazard zone ofthe machine Interrupt work until such persons have left the hazard zone MARSHALLERS The marshall must keep outside the hazard zone Have a marshall to assist you when you have no clear overview over the hazard zone of the ma chine when reversing when shunting Use only thos...

Page 23: ...nau thorized starting during refuelling park the machine on level and firm ground lower the working equipment to the ground switch off any fuel operated auxil iary heaters and air conditioners shut off the engine apply the parking brake withdraw the key from the keys witch of the electrical system Refuelling must always be per formed from the ground FILLING IN FUEL Read and observe Refuelling safe...

Page 24: ...uel imme diately with cloths or binding agents Then discard without polluting the environment Report any accidents involving fuels immediately to the owner of the ma chine or his authorized representa tive SECURING THE MACHINE Secure the machine against unau thorized starting during refuelling Lower the working equipment to the ground Shut off the engine Withdraw the key from the elec trical syste...

Page 25: ...nced marshallers Instruct the marshaller in order to ensure that you understand his signals cor rectly PARKING THE MACHINE Machines parked on sloping terrain may start moving inadvertently Park the machine therefore on a level surface and lower the working equip ment to the ground DRIVING LONG DISTANCES The blade must not interfere with the steering range of the front wheels or with the steering l...

Page 26: ...The belt must always be flat and firm against the body and must not be jammed The buckle opening must not be locked e g with paper as the buckle can then not engage Damaged seat belts and those stretched in an accident must be re placed ADJUSTING THE STEERING COLUMN Do not adjust the steering column while driving Concentrate on the road to avoid accidents Before adjusting the steering column Stop ...

Page 27: ...nd unauthorized starting Repair the machine before trans porting it over longer distances or load it onto a transport vehicle The towing speed must not exceed 10 km h Tow the machine only out of the hazard zone or transport it on a low loader Excessive trailing may damage the transmission The tow rod couplings must not be used to tow trailers TRANSPORT CRANE LOADING The machine may be loaded and t...

Page 28: ...s Never turn on slopes Never steer with the pivot steering on slopes Stop work if anyone is in the hazard range of the machine Continue working only after such persons have left the hazard range Always use and operate the machine in such a way as to guarantee its sta bility Trenches and building pits may cave in Keep well clear of them GRADER DEPLOYMENT The versatility of the graders and the wide ...

Page 29: ...ine parts and cause in jury Wear a safety helmet protective working boots and gloves TOOLS AND AUXILIARIES Tools lifting equipment slings chocks and other equipment must be in safe operating and working condi tion Metal splinters can cause injury when accessory bolts are being driven in and out Therefore a brass or copper mandrel should be used and protective goggles must be worn When entering and...

Page 30: ...o the EC Machine Di rective 89 392 EEC may be mounted and put into operation only if the manufacturer s declaration of conformity the declaration of compatibility from CNH are at hand SECURING THE MACHINE Secure the machine as described below Before carrying out any servicing or repair work on the machine Before fitting or changing the working equipment Park the machine on level firm ground Set wo...

Page 31: ...sult in injury Wear a safety helmet safety foot wear gloves and in the event of high noise levels ear protectors SECURING WORKING EQUIPMENT Stand working equipment on the ground in such a way that no move ments can be made if mechanical or hydraulic connections become de tached When working in jointed areas block off the joints Remove the blocks on finishing work If the machine has to be jacked up...

Page 32: ...der carbon dioxide or foam extinguishers Water used for extinguishing purposes would vapourize instantaneously on contact with burning substances and spread burning oil for example over a wide area Water generates short circuits in the electrical system possibly producing new hazards Notify the fire brigade FASTENING AND SECURING ELEMENTS Check fastening and securing ele ments e g bolts nuts washe...

Page 33: ...ut use a piece of cardboard and always wear goggles If oil has penetrated into the skin consult a doctor immediately Neverrepairdamagedpiping always replace it Replace hydraulic hoses immedi ately on detecting any damage or moist areas Tighten leaking screw plugs only when the system is depressurized Escaping oil is an environmental hazard ENVIRONMENTALLY COMPATIBLE DISPOSAL Oils greases brake flu...

Page 34: ...ical system involving tools spares etc coming into contact with electric ca bles or contacts disconnect the bat tery Disconnect first the negative pole then the positive pole After work Connect first the positive pole then the negative pole Read and observe the chapter Elec trical system SELECTING OILS AND GREASES Use therecommendedqualities only matching viscosities with the tem perature level FI...

Page 35: ...ve gloves or use a bar rier cream AVOID ENVIRONMENT POLLUTION Collect escaping fuel and discard without polluting Fuel filter cartridges and fuelstained cleaning rags must be disposed of separately from other waste NEVER FILL IN BIO DIESEL The injection system and the engine are at risk of being damaged if Bio diesel is used Fill up the machine only with diesel fuel made from mineral oils acc to t...

Page 36: ... use any test lamp Do not tap against ground This will cause a short circuit with consequent damage to the generator or to the PCS electronic system ALTERNATOR Never disconnect electrical connec tions on the alternator regulator and battery when the engine is running This would damage the alternator and regulator When connecting the batteries never interchange the cables pay at tention to polarity...

Page 37: ...tructions set out in the fol lowing sections HYDRAULIC SYSTEM RISK OF INJURY from hydraulic oil under high pres sure from hydraulic fluid or hot parts of the engine Before working on the hydraulic system make sure the system has been depressurized and that any re sidual pressure has also been re leased see the section Hydraulic system Shut off the engine and let the ma chine cool down Secure the m...

Page 38: ...h initial pressure Even when the hydraulic pressure in the system is reduced the nitrogen remains in the accumulator The accumulators are completely safe in operation If incorrectly han dled however there is a risk of ex plosion So Never handle accumulator me chanically never weld or solder it Testing and servicing work must be carried out by experts only Prior to any testing and servicing work de...

Page 39: ...by a workshop with special equipment for this kind of work Never carry out works on rims and tyres unless you are qualified to do so TYRE PRESSURE Bursting tyres and parts splintering away from the rims or from the tyre itself may cause severe injury The following instructions must therefore be strictly observed Before inflating the tyre check the tyres rims and rim parts for damage penetrated for...

Page 40: ...hat both axles are equipped with tyres of the same size and same degree of wear Tyres with different diameters may cause damage to the differentials To avoid excessive tyre wear inflate to the correct air pressure do not start or brake abruptly take corners slowly Cleanthe tyres andthe gaps between the tyres before driving on public roads This helps to avoid putting other road users at risk from s...

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