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AS850 Operating Instructions

3.

Single (or Half) Fold 'V'

Below are shown the three types of fold which may be used:

1.

Letter (or Wallet) Fold 'C'

2.

Accordian Fold 'Z'

I

SSUE

3

F

EB

2008

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Summary of Contents for AS850

Page 1: ...gram 8 2 Machine Operation 2 1 Machine Setup and Operation 9 2 2 SettingtheOutputConveyorRoller 12 2 3 Calibrating for Double Documents 12 2 4 Loading the Paper 13 2 5 Hand feedOperation 14 2 6 Clearing a Document Jam 14 2 7 Double Document Condition 15 2 8 Supervisor Mode 15 3 Operator Maintenance 3 1 Operator sTroubleshootingGuide 16 3 2 Cleaning Rollers and Sensors 18 3 3 Display Panel Error Me...

Page 2: ...sed if the power cord becomes dam aged It must be replaced with a similar power cord Part No 162 311 Euro 162 210 UK 162 321 US 5 CAUTION For continued protection against risk of fire replace with same type and rating of fuse The fuse rating type for this machine is T 3 15 AAmps 230Volts Part No 135 103 T 6 3 AAmps 115Volts Part No 135 106 6 Model Details Model Name Pressure Sealer Model Number AS...

Page 3: ...setting on the device s power input module Run the supply lines in such a way that no one may trip over them Do not place any objects upon the supply line When the machine is not in use over a long period of time it should be disconnected from the power supply In this way damage would be prevented in the event of excess voltage Protect the device from moisture When moisture enters the machine ther...

Page 4: ...e Parts When repair work is carried out only original spare parts or spare parts corresponding to the original parts may be used Repairs Do not disassemble the machine any further than is described in this handbook Other than the top cover the opening of the machine by unauthorized personnel is not permitted Repairs may only be carried out by an authorized Service Agent Modification is not permitt...

Page 5: ...Variable up to 8500 documents per hour Volume to a maximum of 15 000 documents per day 70 000 documents per week 250 000 documents per month 3 million documents per year Documentdimensions foldedflat Paper weight 90 140gsm 24 38 lbs bond 1 3 TECHNICAL SPECIFICATION ISSUE 3 FEB 2008 ...

Page 6: ...button 3 Speed decrease button 4 Speed increase button 5 Speed indicator 6 Setupbutton 7 Handfeedbutton 8 Jogreversebutton 9 Jogforwardbutton 10 Zeroreset in count button 11 Zeroreset out count button 12 Display panels A detailed description of each button function is given inthefollowingsection ISSUE 3 FEB 2008 ...

Page 7: ...s single document to be fed through pres sure rollers Note document must be pre folded by hand and placed in folder bypass chute Jog reverse button Jogs document back through machine in small steps Used for clearing jams Note after operating there is a 2 second pause before button can be operated again Jog forward button Jogs document forward through machine in small steps Used for clearing jams N...

Page 8: ... Fold plates underneath cover see also page 9 Control panel page 6 Emergency stop button Output conveyor page 12 TO STOP THE MACHINE IN AN EMERGENCY HIT THE RED EMEGENCY STOP BUTTON Note that the button locks down and must be twisted to release Handfeed chute page 14 Calibration doubles exit page 12 Back rests page 9 ...

Page 9: ...ed by moving the form back and forth between the rollers until resist ance is just felt and the rollers lightly grip the form Separator roller Centrally place forms in the infeed tray with the fom weight on top Move both side guides to leave a gap of 3mm 1 16 either side of the form Note guides will self centre Infeedtray Squareness adjuster Back stop 2 1 3 Establish fold type and length required ...

Page 10: ...sure ment see diagram on previous page For example if the first fold is required at 102mm 4 down from the leading edge of the document set fold plate 1 at this position The crease then becomes the leading edge for the second fold position so if the second fold is required at 114mm 4 from the crease set fold plate 2 at this position Note that if the squareness adjuster has been moved at any time th...

Page 11: ...Page 11 AS850 Operating Instructions 3 Single or Half Fold V Below are shown the three types of fold which may be used 1 Letter or Wallet Fold C 2 Accordian Fold Z ISSUE 3 FEB 2008 ...

Page 12: ...CAL CAL CAL CAL CAL will be displayed and the document will be fed calibrating its length and thickness This acts as a gauge for all documents of that size and hence is only done again if the document size is changed The gauged document will be ejected via the calibration exit below the feed tray 2 3 2 At the end of a successful calibration cycle a message CAL PASS CAL PASS CAL PASS CAL PASS CAL P...

Page 13: ... begin feeding Note that the count of the documents fed in and fed out is displayed on the left and right display panelsrespectively When the run of documents has finished either or both of the count displays may be zeroed by pressing in count or out count buttons 2 4 4 When the document run has finished or the feeder tray runs out the machine will stop operating after about 3 seconds and the mess...

Page 14: ...e the jammed document switch the machine off raise the top cover to ascertain the location of the jammed form this will determine whether the form should be moved forwards or backwards to clear the rollers for retrieval Close the covers switch back on and press the jog forward or backwards buttons as required This will operate the machine in short slow spurts to clear an edge of the damaged docume...

Page 15: ...te that in both modes pressing the start button will restart the machine and clear the display whichwillthenreverttodocumentcount If several double documents occur in a short space of time the cause should be investi gated It may be that that the separator is incorrectly set see section 1 2 1 or that the stack of documents needs rifling for proper separation 2 8 SUPERVISOR MODE The Supervisor Mode...

Page 16: ...ges on iii Remove damaged documents document 4 Documents incorrectly folded Possible cause Possible remedy i Fold lengths set too long or short i Re measure fold lengths and re adjust as shown in section 2 1 3 ii Side guides set too wide ii Reset side guides iii Documents not square skewed iii Adjust squareness of stop as shown in section2 1 3 5 Documents not sealing Possible cause Possible remedy...

Page 17: ... jog buttons as described in section 2 6 9 Documents jamming on output conveyor Possible cause Possible remedy Roller position on conveyor set Reset roller as shown in section 2 2 incorrectly 10 Bad folding or jamming in folder Possible cause Possible remedy Folder rollers need cleaning Clean folder rollers as in section 3 2 11 Error message showing on display panel when there are no documents in ...

Page 18: ... and should always be carried out before alerting the Service Agent of any faults The sensors should always be cleaned before starting a long continuous machine run The locations of the sensors are illustrated below 1 FolderInputSensors 4 OutputSensors 2 FolderOutputSensors 5 Doubles Detect Sensors 3 Divert Sensors 6 Hold Point Sensors Roller Cleaning At the same time that the sensors are cleaned ...

Page 19: ...ccurred Separator gap may be incorrectlyset ordocumentsneed rifling Hand feed load has failed May be caused by incorrect insertionofthedocumentintothehand feedchute Attempt to divert a double document has failed and document has passed through sealing rollers instead Diverter solenoid may be stuck contd Folder input sensor blocked If no visible obstruction sensor mayrequirecleaning Folder exit sen...

Page 20: ...der rollers Clear jam before continuing Document jammed in sealer rollers Clear jam before continuing Document jammed on conveyor Clear jam before continuing Motor has failed to start Contact your Service Agent Folder cover open The following messages indicate a machine fault rather than an operating fault contd Motor has stalled Contact your Service Agent Motor has failed to stop Contact your Ser...

Page 21: ...ill occurs contactyourServiceAgent Unexpected departure from a sensor Remove all documentspassingthroughmachineandrestartcycle If message still occurs contact your Service Agent Document tracking failure Remove all documents passing throughmachineandrestartcycle Ifmessagestilloccurs contactyourServiceAgent Pertaining to folder output sensor Pertaining to roller sensor Pertaining to hold point sens...

Page 22: ...Page 22 AS850 Operating Instructions ISSUE 3 FEB 2008 Page intentionally left blank ...

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