NARGESA NOA60 Instruction Book Download

Page: 64 / 116

- A10 -

EMBOSSING MACHINE NOA60

Rollers assembling

We’ll use the different rollers sections depending on the size of the handrail to be embossed.

Then we’ll detail evry element used for each handrail size, always including sections 1 and 2 to these sets,
which are the ones to perfom the embossing operatyion as such.

Rollers assembling for 25mm or 1" handrail

INTERIOR

125-11-01-00056

SECTIONED HANDRAIL SPACER

25-1"

EXTERIOR

125-11-01-00057

SPACER

22.5mm

TORNILLOS

020-D912-M8X25

ALLEN SCREW

DIN 912 M8 x25

125-11-01-00054

LATERAL INNER ROLLER

125-11-01-00055

LATERAL OUTER ROLLER

Summary of Contents for NOA60

Page 1: ...INSTRUCTIONS BOOK PRADA NARGESA S L Ctra de Garrig s a Sant Miquel s n 17476 Palau de Santa Eul lia Girona SPAIN Tel 34 972568085 nargesa nargesa com www nargesa com EMBOSSING MACHINE NOA60...

Page 2: ...Thank you for choosing our machines www nargesa com...

Page 3: ...1 2 Lubricating the Transmission joint 9 3 2 Cleaning 9 4 INSTALLATION 10 4 1 Locating the machine 10 4 2 Work area 10 4 3 Admissible aouter conditions 11 4 4 Electrical connection 11 5 OPERATING MANU...

Page 4: ...d to cold emboss shapes and designs on plates tubes square sections The shape and design engraved will depend on the rollers used NOTE Any other use of this machine apart from its specifications what...

Page 5: ...ener Adjustment for the lower straightener Specifications plate Lubrication hatch Electrical panel Warming pictograms Adjustment for the upper straightener Adjustment for the upper output guide Entry...

Page 6: ...ension 230 400V Three Phase 230V Single Phase Power consumption 21 12 A Working speed variable 20 rpm at 50 Hz nominal Max capacity quare tube 60 mm or 2 1 2 inches Max capacity Solid square bar 20 mm...

Page 7: ...s It is TOTALLY FORBIDDEN to operate the machine without its safguards These should only be removed in case of a breakdown or maintenance and always with the machine stationary Left hand cover Right h...

Page 8: ...l by using the clamping point of the lower base machine designed for this purpose Risk of overturning the machine must be kept in mind 2 2 Storage conditions Relative humidity between 30 and 95 non co...

Page 9: ...sight glass to access the sight glass remove the side cover and make sure that the oil level is in the centre of the sight glass If this is not the case look for any possible oil leaks which must be r...

Page 10: ...nt remove the lubrication hatch and rotate the machine until the greaser is aligned with the opening and lubricate the joint with a lubrication pump 3 2 Cleaning The NARGESA NOA60 engraving machine is...

Page 11: ...floor using the holes provided for this purpose in the base 4 2 Work area To use the NARGESA NOA60 machine it is necessary to provide for enough space to load the material and for it to exit the mach...

Page 12: ...NARGESA NOA60 embossing machine is designed to be connected to a 230 or 400V three phase 50 60Hz mains power supply If the line voltage isn t as indicated the frequency inverter IS NOT MULTI TENSION s...

Page 13: ...gin working with the Nargesa NOA60 embossing machine proceed as follows Connect the machine to the electrical power supply Turn Main switch to position 1 The white and red pilot lights will come on Pr...

Page 14: ...e is adjusted this mode is used to begin mass production To select this mode turn the selector to the Continuous Automatic position to start the machine Press the Start Continuous Automatic button on...

Page 15: ...to the upper shaft fit the lower guide 5 into its housing fit components 3 and 4 together with bolts 1 and 2 to secure them Then fit the admission guide 11 which will be secured with bolt 12 to the ma...

Page 16: ...ibed in section 5 3 1 Adjustment of straightener Horizontal straightener Forward pedal Reverse pedal Adjustment of upper straigh tener Adjustment of upper exit guide Wheel for adjusting embossing Entr...

Page 17: ...he material comes out of the other end observe the depth of the marking if you want deeper embossing press the reverse pedal until the material is released from the roller Use the Adjustment Wheel to...

Page 18: ...ves when handling the machine components and during the work processes Use goggles and homologated protective boots Hold the base material Do not use the machine without its protective elements fitted...

Page 19: ...1 1 2 inches handrail Guide 140 11 01 00401 or 140 11 01 00402 is required Ask the manufacturer about different dimensions Reference 140 11 01 00004 40 Roller to emboss a 40 mm or 1 1 2 inches handrai...

Page 20: ...rail Guide 140 11 01 00401 or 140 11 01 00402 is required Ask the manufacturer about different dimensions Reference 140 11 01 00008 40 Roller to emboss a 40 mm or 1 1 2 inches handrail Guide 140 11 01...

Page 21: ...140 11 01 00401 or 140 11 01 00402 is required Ask the manufacturer about different dimensions Embossing roller 09 Embossing roller 10 Embossing roller 11 Embossing roller 12 Reference 140 11 01 00012...

Page 22: ...rail Guide 140 11 01 00401 or 140 11 01 00402 is required Ask the manufacturer about different dimensions Reference 140 11 01 00016 40 Roller to emboss a 40 mm or 1 1 2 inches handrail Guide 140 11 01...

Page 23: ...inches handrail Guide 140 11 01 00401 or 140 11 01 00402 is required Ask the manufacturer about different dimensions Reference 140 11 01 00020 40 Roller to emboss a 40 mm or 1 1 2 inches handrail Gui...

Page 24: ...0 mm Guide 140 11 01 00401 140 11 01 00402 140 11 01 00400 or 140 11 01 00300 is required Reference 140 11 01 00024 40 Roller to emboss a 40 mm or 1 1 2 inches handrail Guide 140 11 01 00401 or 140 11...

Page 25: ...Kg Entrance guide for 40 and 50 mm handrail Reference 140 11 01 00400 Entrance guide for 60 mm handrail Weight 4 3 Kg Entrance guide for 60 mm handrail Reference 140 11 01 00028 Sectioned roller to e...

Page 26: ...ance guide for 1 1 2 and 2 inches handrail Ref 140 11 01 00403 Inlet guide for 25 and 30 mm handrail Weight 4 300 Kg Entrance guide for 25 and 30mm handrail Ref 140 11 01 00404 Inlet guide for 1 and 1...

Page 27: ...200 is required Ask the manufacturer about different dimensions Reference 140 11 01 00201 Roller to emboss 12 and 15 mm or 1 2 inch handrail For clamp forming Guide 140 11 01 00200 is required Ask the...

Page 28: ...01 00302 Rollers to emboss square bar up to 12 mm or 1 2 16 mm or 5 8 and 18 mm Guide 140 11 01 00300 is required Ask the manufacturer about different dimensions Set of embossing rollers 303 Set of e...

Page 29: ...m and 20 mm or 3 4 inch Weight 4 Kg Reference 140 11 01 00301 Rollers to emboss square bar up to 10 mm or 3 8 14 mm or 9 16 and 20 mm or 3 4 inch Guide 140 11 01 00300 is required Ask the manufacturer...

Page 30: ...40x35mm Guide 140 11 01 00501 or 140 11 01 00502 is required Ask the manufacturer about different dimensions Ref 140 11 01 00502 Inlet guide for 35 and 40 mm pipe Weight 2 8 Kg Ref 140 11 01 00501 In...

Page 31: ...ar pipes 50x20mm 50x25mm 50x30mm 50x35mm 50x40mm 50x45mm 60x20mm 60x25mm 60x30mm 60x35mm 60x40mm 60x45mm 60x50mm or 60x55mm Guide 140 11 01 00505 or 140 11 01 00506 is required Ask the manufacturer ab...

Page 32: ...set Adjustable to the following pipes Square pipes 1 1 2 2 and 2 1 2 inches Rectangular pipes 1 1 2x3 4 1 1 2x1 2 x1 2 x1 1 4 2 x1 1 2 2 1 2x1 1 2 inches Guide 140 11 01 00508 140 11 01 00509 or 140 1...

Page 33: ...BOSSING MACHINE NOA60 Ref 140 00 00 00004 Seven rollers stand Ask the manufacturer about different dimensions Rollerstand Working Height Dimensions Load capacity Weight 650 1200 mm 2050x470 mm 800 Kg...

Page 34: ...ed view Horizontal straightener assembly Horizontal straightener roller assembly Lower straightener assembly Moving straightener roller Upper straightener assembly Gearbox assembly Electric maps THREE...

Page 35: ...A2 A1 Exploded view...

Page 36: ...A3 EMBOSSING MACHINE NOA60...

Page 37: ...A4...

Page 38: ...A5 EMBOSSING MACHINE NOA60...

Page 39: ...A6...

Page 40: ...A7 EMBOSSING MACHINE NOA60...

Page 41: ...A8 A2 Horizontal straightener assembly...

Page 42: ...A9 EMBOSSING MACHINE NOA60...

Page 43: ...A10 A3 Horizontal straightener roller assembly...

Page 44: ...A11 EMBOSSING MACHINE NOA60...

Page 45: ...A12 A4 Lower straightener assembly...

Page 46: ...A13 EMBOSSING MACHINE NOA60...

Page 47: ...A14 A5 Moving straightener roller...

Page 48: ...A15 EMBOSSING MACHINE NOA60 A6 Upper straightener assembly...

Page 49: ...A16 A7 Gearbox assembly...

Page 50: ...A17 EMBOSSING MACHINE NOA60...

Page 51: ...A18...

Page 52: ...A19 EMBOSSING MACHINE NOA60...

Page 53: ...A20 A8 Electric maps THREEPHASE MACHINE...

Page 54: ...A21 EMBOSSING MACHINE NOA60...

Page 55: ...A22 A9 Electric maps SINGLEPHASE MACHINE...

Page 56: ...A23 EMBOSSING MACHINE NOA60...

Page 57: ...t bar 25mm or 1 30mm or 1 1 4 40mm or 1 1 2 and 50mm or 2 Ref 140 11 01 00028 Set of embossing rollers for 25 mm or 1 30 mm or 1 1 4 35 and 40 mm pipes Ref 140 11 01 00500 Set of embossing rollers for...

Page 58: ...Technical features of accessories Inlet guide for edge square bar Ref 140 11 01 00027 Description of tooling Identification of elements Setting up the tooling Performance Warnings List of parts...

Page 59: ...fix it to the machine Setting up the tooling In order to fix the tooling to the embossing machine NOA60 it is required to adjust it by fastening the bolts at the inlet guide of the machine as indicate...

Page 60: ...e the upper rollers will go downwards We should make sure the material is properly fixwed and that it kees its position Warnings Keep the following instructions to safely use the Inlet guide for squar...

Page 61: ...A5 List of parts...

Page 62: ...r 1 30mm or 1 1 4 40mm or 1 1 2 and 50mm or 2 Ref 140 11 01 00028 Elements identification Roller assembling Roller assembling for 25mm or 1 handrail Roller assembling for 30mm or 1 1 4 handrail Roller...

Page 63: ...R 40 1 1 2 1 6 125 11 01 00062 SECTIONED HANDRAIL SPACER 50 2 1 7 125 11 01 00057 SPACER 22 5mm 2 8 125 11 01 00059 SPACER 20mm 2 9 125 11 01 00061 SPACER 15mm 2 10 125 11 01 00063 SPACER 10 mm 2 11 0...

Page 64: ...ail size always including sections 1 and 2 to these sets which are the ones to perfom the embossing operatyion as such Rollers assembling for 25mm or 1 handrail INTERIOR 3 125 11 01 00056 SECTIONED HA...

Page 65: ...the pre mounted roller on the upper axis and tighten the bolts with the Allen key 5 We remove the roller from the shaft and we rotate it so that the front part is positioned behind and then we put it...

Page 66: ...ve the roller from the shaft and we rotate it so that the front part is positioned behind and then we put it in again 8 Next we place the outer spacer 7 on the upper machine shaft 9 Close the roller c...

Page 67: ...andrail INTERIOR 4 125 11 01 00058 SECTIONED HANDRAIL SPACER 30 1 1 4 EXTERIOR 8 125 11 01 00059 SPACER 20mm TORNILLOS 12 020 D912 M8X30 ALLEN SCREW DIN 912 M8X30 1 125 11 01 00054 LATERAL INNER ROLLE...

Page 68: ...llows 2 We do a pre assembly without tightening the bolts paying special attention in aligning the slots for the pin 3 Next we place the outer spacer 8 on the upper machine shaft 4 Place the pre mount...

Page 69: ...r from the shaft and we rotate it so that the front part is positioned behind and then we put it in again 8 Next we place the outer spacer 8 on the upper machine shaft 9 Close the roller compartment w...

Page 70: ...0mm o 1 1 2 handrail INTERIOR 5 125 11 01 00060 SECTIONED HANDRAIL SPACER 40 1 1 2 EXTERIOR 9 125 11 01 00061 SPACER 15mm TORNILLOS 13 020 D912 M8X40 ALLEN SCREW DIN 912 M8X40 1 125 11 01 00054 LATERA...

Page 71: ...o a pre assembly without tightening the bolts paying special attention in aligning the slots for the pin 3 Next we place the outer spacer 9 on the upper machine shaft 4 Place the pre mounted roller on...

Page 72: ...ve the roller from the shaft and we rotate it so that the front part is positioned behind and then we put it in again 8 Next we place the outer spacer 9 on the upper machine shaft 9 Close the roller c...

Page 73: ...andrail INTERIOR 6 125 11 01 00062 SECTIONED HANDRAIL SPACER 50 2 EXTERIOR 10 125 11 01 00063 SPACER 10 mm TORNILLOS 14 020 D912 M8X50 ALLEN SCREW DIN 912 M8X50 1 125 11 01 00054 LATERAL INNER ROLLER...

Page 74: ...ws 2 We do a pre assembly without tightening the bolts paying special attention in aligning the slots for the pin 3 Next we place the outer spacer 10 on the upper machine shaft 4 Place the pre mounted...

Page 75: ...from the shaft and we rotate it so that the front part is positioned behind and then we put it in again 8 Next we place the outer spacer 10 on the up per machine shaft 9 Close the roller compartment...

Page 76: ...and 40 mm pipes Ref 140 11 01 00500 Elements identification Upper roller Lower Roller Rollers assembling Rollers assembling for 25mm or 1 pipe Rollers assembling for 30mm or 1 1 4 pipe Rollers assemb...

Page 77: ...5 125 11 01 00012 12 5 mm SECTIONED PIPE SPACER 25 40 2 6 125 11 01 00013 5 mm SECTIONED PIPE SPACER 25 40 2 7 125 11 01 00008 15 mm SECTIONED SPACER ROLLER 25 1 8 125 11 01 00009 20 mm SECTIONED SPA...

Page 78: ...125 11 01 00013 5 mm SECTIONED PIPE SPACER 25 40 2 7 125 11 01 00008 15 mm SECTIONED SPACER ROLLER 25 1 8 125 11 01 00009 20 mm SECTIONED SPACER ROLLER 30 1 9 125 11 01 00010 25 mm SECTIONED SPACER RO...

Page 79: ...m the embossing operatyion as such Rollers assembling for 25mm or 1 pipe Upper roller Lower roller INSIDE 7 125 11 01 00008 15 mm SECTIONED SPACER ROLLER 25 EXTERIOR 5 125 11 01 00012 12 5 mm SECTIONE...

Page 80: ...s follows 2 We do a pre assembly without tightening the bolts paying special attention in aligning the slots for the pin 3 Next we place the outer spacers 6 and 5 on the machine shaft 4 Place the pre...

Page 81: ...IONED SPACER ROLLER 30 EXTERIOR 4 125 11 01 00011 10 mm SECTIONED PIPE SPACER 25 40 EXTERIOR 6 125 11 01 00013 5 mm SECTIONED PIPE SPACER 25 40 SCREWS 3 020 D6912 M8X50 ALLEN SMALL HEADED SCREW DIN 69...

Page 82: ...pin 3 Next we place the outer spacers 6 and 4 on the machine shaft 4 Place the pre mounted roller on the axis of the corresponding machine top or bottom and tighten the bolts with the Allen key 5 Nex...

Page 83: ...5 11 01 00010 25 mm SECTIONED SPACER ROLLER 35 EXTERIOR 5 125 11 01 00012 12 5 mm SECTIONED PIPE SPACER 25 40 SCREWS 3 020 D6912 M8X50 ALLEN SMALL HEADED SCREW DIN 6912 M8X50 1 125 11 01 00005 LATERAL...

Page 84: ...ing the bolts paying special attention in aligning the slots for the pin 3 Next we place the outer spacer 5 on the machine shaft 4 Place the pre mounted roller on the axis of the corresponding machine...

Page 85: ...25 11 01 00007 28 5 mm SECTIONED SPACER ROLLER 40 EXTERIOR 4 125 11 01 00011 10 mm SECTIONED PIPE SPACER 25 40 SCREWS 3 020 D6912 M8X50 ALLEN SMALL HEADED SCREW DIN 6912 M8X50 1 125 11 01 00005 LATERA...

Page 86: ...ng the bolts paying special attention in aligning the slots for the pin 3 Next we place the outer spacer 4 on the machine shaft 4 Place the pre mounted roller on the axis of the corresponding machine...

Page 87: ...al features of Accessories Set of embossing rollers for 50 and 60 mm pipes Ref 140 11 01 00503 Upper roller Lower Roller Rollers assembling Rollers assembling for 50 mm pipe Rollers assembling for 60...

Page 88: ...912 M8X25 10 4 125 11 01 00001 LATERAL UPPER INNER ROLLER PIPE 50 60 1 5 125 11 01 00002 LATERAL UPPER OUTER ROLLER PIPE 50 60 1 IMPORTANT In order to achieve a correct use of the machine it is remark...

Page 89: ...SCREW DIN 6912 M8X25 10 6 125 11 01 00018 LATERAL LOWER INNER ROLLER PIPE 50 60 1 7 125 11 01 00019 LATERAL LOWER OUTER ROLLER PIPE 50 60 1 IMPORTANT In order to achieve a correct use of the machine...

Page 90: ...es to perfom the embossing operatyion as such Rollers assembling for 50mm pipe Upper roller Lower roller INSIDE 1 125 11 01 00003 SPACER 38 mm EXTERIOR 2 125 11 01 00004 SPACER 5 mm SCREWS 3 020 D6912...

Page 91: ...s 2 We do a pre assembly without tightening the bolts paying special attention in aligning the slots for the pin 3 Next we place the outer spacer 2 on the upper machine shaft 4 Place the pre mounted r...

Page 92: ...r from the shaft and we rotate it so that the front part is positioned behind and then we put it in again 8 Next we place the outer spacer 2 on the upper machine shaft 9 Close the roller compartment w...

Page 93: ...cial attention in aligning the slots for the pin 3 Next we place the outer spacer 2 on the lower shaft of the machine 4 We put the pre mounted roller on the lower shaft of the machine and tighten the...

Page 94: ...rom the shaft and we rotate it so that the front part is positioned behind and then we put it in again 8 Next we place the outer spacer 2 on the lower shaft of the machine 9 Close the roller compartme...

Page 95: ...INSIDE 2 125 11 01 00004 SPACER 5 mm SCREWS 3 020 D6912 M8X25 ALLEN SMALL HEADED SCREW DIN 6912 M8X25 4 125 11 01 00001 LATERAL UPPER INNER ROLLER PIPE 50 60 5 125 11 01 00002 LATERAL UPPER OUTER ROLL...

Page 96: ...the bolts paying special attention in aligning the slots for the pin 3 Place the pre mounted roller on the upper axis and tighten the bolts with the Allen key 4 We remove the roller from the shaft and...

Page 97: ...s follows 1 We put into order the different sections 2 We do a pre assembly without tightening the bolts paying special attention in aligning the slots for the pin 3 Place the pre mounted roller on th...

Page 98: ...n key 6 We remove the roller from the shaft and we rotate it so that the front part is positioned behind and then we put it in again 7 6 7 We place the roller on its working position 8 Close the rolle...

Page 99: ...f embossing rollers for 1 1 2 2 and 2 1 2 inches pipes Ref 140 11 01 00507 Upper roller Lower Roller Rollers assembling Rollers assembling for 1 1 2 inches pipe Rollers assembling for 2 inches pipe Ro...

Page 100: ...1 1 2 2 AND 2 1 2 1 5 020 D6912 M8X30 ALLEN SMALL HEADED SCREW DIN 6912 M8X30 10 6 020 D6912 M8X25 ALLEN SMALL HEADED SCREW DIN 6912 M8X25 10 7 020 D6912 M8X20 ALLEN SMALL HEADED SCREW DIN 6912 M8X20...

Page 101: ...6912 M8X25 10 7 020 D6912 M8X20 ALLEN SMALL HEADED SCREW DIN 6912 M8X20 10 8 125 11 01 00024 LATERAL LOWER INNER ROLLER PIPE 1 1 2 2 AND 2 1 2 1 9 125 11 01 00025 LATERAL LOWER OUTER ROLLER PIPE 1 1...

Page 102: ...rs assembling for 1 1 2 inches pipe Upper roller Lower Roller INSIDE 1 125 11 01 00016 SPACER 27 1 mm EXTERIOR 2 125 11 01 00017 SPACER 6 25 mm EXTERIOR 2 125 11 01 00017 SPACER 6 25 mm SCREWS 7 020 D...

Page 103: ...s 2 We do a pre assembly without tightening the bolts paying special attention in aligning the slots for the pin 3 Next we place the outer spacers 2 on the upper shaft of the machine 4 Place the pre m...

Page 104: ...om the shaft and we rotate it so that the front part is positioned behind and then we put it in again 8 Next we place the outer spacers 2 on the upper shaft of the machine 9 Close the roller compartme...

Page 105: ...paying special attention in aligning the slots for the pin 3 Next we place the outer spacers 2 on the lower shaft of the machine 4 Place the pre mounted roller on the lower axis and tighten the bolts...

Page 106: ...om the shaft and we rotate it so that the front part is positioned behind and then we put it in again 8 Next we place the outer spacers 2 on the lower shaft of the machine 9 Close the roller compartme...

Page 107: ...ERIOR 2 125 11 01 00017 SPACER 6 25 mm SCREWS 6 020 D6912 M8X25 ALLEN SMALL HEADED SCREW DIN 6912 M8X25 3 125 11 01 00014 LATERAL UPPER INNER ROLLER PIPE 1 1 2 2 AND 2 1 2 4 125 11 01 00015 LATERAL UP...

Page 108: ...l attention in aligning the slots for the pin 3 Next we place the outer spacer 2 on the upper shaft of the machine 4 Place the pre mounted roller on the upper axis and tighten the bolts with the Allen...

Page 109: ...the roller from the shaft and we rotate it so that the front part is positioned behind and then we put it in again 8 Next we place the outer spacer 2 on the upper shaft of the machine 9 Close the roll...

Page 110: ...on in aligning the slots for the pin 3 Next we place the outer spacer 2 on the lower shaft of the machine 4 We put the pre mounted roller on the lower shaft of the machine and tighten the bolts with t...

Page 111: ...the roller from the shaft and we rotate it so that the front part is positioned behind and then we put it in again 8 Next we place the outer spacer 2 on the lower shaft of the machine 9 Close the roll...

Page 112: ...11 01 00017 SPACER 6 25 mm SCREWS 5 020 D6912 M8X30 ALLEN SMALL HEADED SCREW DIN 6912 M8X30 3 125 11 01 00014 LATERAL UPPER INNER ROLLER PIPE 1 1 2 2 AND 2 1 2 4 125 11 01 00015 LATERAL UPPER OUTER R...

Page 113: ...aligning the slots for the pin 3 Place the pre mounted roller on the upper axis and tighten the bolts with the Allen key 4 We remove the roller from the shaft and we rotate it so that the front part i...

Page 114: ...inches we will proceed as follows 2 We do a pre assembly without tightening the bolts paying special attention in aligning the slots for the pin 3 We put the pre mounted roller on the lower shaft of...

Page 115: ...on its working position 8 Close the roller compartment with the outer cover 8 9 5 Tighten the bolts with the Allen key 9 8 6 We remove the roller from the shaft and we rotate it so that the front par...

Page 116: ...NON MANDREL PIPE BENDER HORIZONTAL PRESS BRAKE TWISTING SCROLL BENDING MACHINES HYDRAULIC PRESS BRAKES HYDRAULIC SHEAR MACHINES GAS FORGES IRON EMBOSSING MACHINES END WROUGHT IRON MACHINES BROACHING M...

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