NARDI COMPRESSORI ATLANTIC 100 Use And Maintenance Manual Download Page 4

                                             MANUAL OF  

                                                 USE AND MAINTENANCE 

ATLANTIC 100

                  P g .

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4

 

ATLANTIC 100  -  Rev.00/16     Cod. AT200-002

 

 

SAFETY RULES FOR USING THE COMPRESSOR 

 

 

IDENTIFICATION OF SAFETY RULES FOR OPERATORS: 

It is very important to identify and check the dangerous points on the machine before starting to use it.  
For this purpose, stickers have been applied with symbols to inform users of the hazards of: high voltage, valves under pressure, rotating fans, hot 
points, etc. 
The machine is also fitted with devices for the prevention of accidents and overall safety. These intervene in the case of malfunctions or faults in 
order to avoid danger to operators.  
These devices must always be present and must 

NOT 

be modified. If it is necessary to intervene on these devices, contact our technicians. 

Operators must check the good condition of the equipment and the efficient operation of the safety devices. 
The  compressor  must  be  periodically  checked  by  operators  and  technicians  who  will  replace  worn  or  damaged  components.

 

SAFETY RULES FOR OPERATORS AND THE CORRECT USE OF THE COMPRESSOR: 

The person responsible for the compressor must have technical knowledge about breathable air, be aware of the regulations in force, and 
must know all aspects of the operation of the machine. If operation is delegated, the operator must ensure that the substituting person is 
informed of all the operations to be carried. 

 

The compressor is designed to produce breathable air pursuant to the DIN 12021 standards.  
Air is drawn in from the surrounding environment (which the operator must ensure if free of fumes and/or harmful gasses), it passes through an 
intake filter and then enters a compression/filtering cycle until it reaches the high pressure air cylinders.

 

 
FUNDAMENTAL FOR SAFETY:  

 

               

Carefully read the following instructions before using the compressor

:

 

 
- Only refill tested cylinders and never exceed the operating pressure. 
- The compressor must not intake contaminated or polluted air, it must not be located in dusty areas or areas at danger of explosion, 

corrosion, or fire. 

- If the compressor is driven by a petrol or diesel engine it is  forbidden to use it in a closed environment. In all cases check that the 

intake is facing the opposite direction to the exhaust fumes. 

- During maintenance or when replacing a part of the compressor, always ensure that it is not under pressure and that the power supply 

plug is disconnected from the electrical supply. Fuel filling must be conducted with the machine off. 

- Replace the air purification filters regularly and only with original Nardi Compressori products. 
- If the compressor has manual condensate release, this must be conducted every ten minutes. If it has automatic release, check that this 

happens at intervals of no longer than 10 minutes. 

- When the compressor is out of use disconnect the power supply. Never tug the power cables and hold the plug to disconnect. Ensure 

that the power cable does not pass over sharp edges or bend sharply around corners (use extensions to avoid this). 

-  Periodically  check  the  condition  of  the  filling  hoses  (flexible  pipes  under  high pressure)  especially  close  to  the  connectors.  If  they 

exhibit minor defects have them replaced. They should in all cases be replaced every 2 years. 

- Periodically check that the connectors are airtight. 
- Replace damaged parts exclusively with original Nardi Compressori spare parts. 
- Do not modify the machine without express written authorization from Nardi Compressori. 
- If any component of the compressor shows visible signs of deterioration, do not use the machine until it is replaced with an original 

spare part and check that no other machine components have been damaged. 

- Before switching on the machine, check that there are no people in contact with it. Beware of all moving parts and avoid contact with 

them. 

- The compressor cooling fan must have clearance of at least 50 cm. 
- When switching on check that the compressor does not turn in the opposite direction to that indicated by the arrow on the guard cover. 
- The Manual of Use and Maintenance must be available at all times. It must be kept in an easily accessible place close to the machine 

and protected from accidental damage. 

- All maintenance and repair work on the machine must be conducted by specialised personnel. 
- Electrical maintenance work must be carried out by a qualified electrician or a skilled worker who abides by all electro-technical and 

safety standards. 

- Before starting up the machine, visually check the condition of all the vulnerable components, like filling hoses and valves, for damage 

or breakage resulting from accidental impact, etc. 

- In dangerous situations switch the machine off immediately, or disconnect the power plug directly from the electrical supply. 
-  Before  starting  any  maintenance  on  the  machine,  clean  it  of  sand,  oil,  any  other  substances.  Clean  all  the  connectors,  the  screw 

threads, the safety valves and all areas close to joints to be disconnected. It is also necessary to release the air pressure from all parts 
of the compressor. 

- If the machine is to be washed with water, take care not to wet the electrical motor or control panel. Also be careful of all the openings 

on the compressor group. 

Summary of Contents for ATLANTIC 100

Page 1: ...mpressor for breathable air Operators must read and understand all the information contained in this manual WARNING It is essential that this booklet is read fully before the machine is used SYMBOL DE...

Page 2: ...tter can resist very high loads and ensure that these mechanisms are very tough and precise The cylinders are in aluminium with a barrel in cast iron or steel and internal lubrication bath This featur...

Page 3: ...essure 1st stage 2 5 Bar Intermediate pressure 2nd stage 15 Bar Intermediate pressure 3rd stage 55 65 Bar Intermediate pressure 4th stage 225 330 Bar Oil sump capacity 0 350 Litres Oil Type SHELL CORE...

Page 4: ...urification filters regularly and only with original Nardi Compressori products If the compressor has manual condensate release this must be conducted every ten minutes If it has automatic release che...

Page 5: ...air with percentages of oxygen above 21 are drawn in compressed Replacement of faulty parts will be made free of charge at the Montecchio Maggiore site of Nardi Compressori or at the premises of one...

Page 6: ...Bottleneck in the pipe Pipe excessively long in this case the diameter has to be increased CONNECTION TO THE ELECTRICAL SUPPLY For electrical installation the following instructions must be followed A...

Page 7: ...separation filters ATTACHING THE VALVE TO A CYLINDER WARNING The valve is a very delicate component that enables connection of a cylinder to the compressor It must be treated with care without bumping...

Page 8: ...ck filling valve seal Check seal of cooling pipes Check manometer with the compressor depressurized Carbon sieve filter cartridge see illustration EVERY 50 HOURS OF WORK DATE OPERATOR S SIGNATURE Repl...

Page 9: ...This special oil normally supplied with the compressor was designed and tested specifically for this machine for producing normal breathable air not for air mixtures 21 O Oil characteristics Minimum...

Page 10: ...hat absorb the water and oil particles making the breathable and compliant with standard DIN EN12021 The filter has two safety features The first comprises a hole in the filter body which is closed wh...

Page 11: ...ration REPLACING THE 2ND STAGE VALVE This valve must be cleaned or replaced as follows Disconnect the cooling pipes from the connectors Release the screw and completely detach the head from the cylind...

Page 12: ...001 Metal Wire AT040 101 Piston 1st stage with pin VB006 012 Screw AT012 001 Oil seal AT041 001 SET Piston rings 1st stage VB006 013 Screw AT014 001 Flange AT044 101 Piston 2nd stage with pin VB006 0...

Page 13: ...00 001 Inside head 4 th stage OR044 005 O ring AT068 002 Connections T 1 4 tube 10mm AT100 002 Head 4 th stage OR063 005 O ring AT069 001 Connections L 1 4 tube 8mm AT104 001 Head 3 rd stage VB004 015...

Page 14: ...e AT141 001 Rilsan nut VB006 046 Screw AT117 001 Support cooling tube AT142 001 Black screw of discharge VB006 054 Screw AT119 001 Bracket cooling tube AT142 002 Condensate drain tube VR006 002 Washer...

Page 15: ...Atlantic MAT001 025 Electrical motor 230 Volt 50 Hz VB010 009 Screw AT148 003 Base for filter Atlantic MAT001 030 Electrical motor 230 Volt 60 Hz VD008 007 Nut AT149 101 Filter cartridge electric OR0...

Page 16: ...B008 035 Screw AT142 005 Drain valve housing HR701 012 Washer VB008 036 Screw AT148 002 Body filter Atlantic MAT003 001 Gasoline motor 6Hp VD008 007 Nut AT148 003 Base for filter Atlantic OR002 005 O...

Page 17: ...AT148 008 Tube PA114 041 Reduction AC010 004 Pipe fitting L AT148 010 Tube PA116 102 Timer solenoid valve AC025 012 Connector HR120 014 Pipe fitting L PA116 115 Solenoid valve AC064 001 Tube HR301 003...

Page 18: ...Battery AC010 004 Pipe fitting L HR120 014 Pipe fitting L PA200 011 Sticker AC025 013 Connector HR301 003 Connection VV005 016 Sphere AC064 001 Tube OR005 005 O ring AT148 004 Flange OR039 006 O ring...

Page 19: ...RIPTION CODE DESCRIPTION CODE DESCRIPTION AC024 011 Wheel VB006 047 Screw VV012 005 Safety washer AT190 001 7016 Bracket for handle VB008 052 Screw AT190 002 Handle VD006 017 Nut AT190 003 7016 Bracke...

Page 20: ...Piston valve insert PA112 035 Filter PA112 002 Fitting connection 200 BAR PA112 024 Valve shaft PA112 109 International connection INT CGA PA112 005 Fitting connection 200 BAR flow stop PA112 025 Clo...

Page 21: ...22 Cylindrical guide PA112 031 Spring OR011 015 O ring PA112 023 Piston valve insert PA112 032 Nut PA112 003 Fitting connection 300 BAR PA112 024 Valve shaft PA112 034 Rubber knob red 300 bar PA112 00...

Page 22: ...r OR011 015 O ring PA112 022 Cylindrical guide PA112 109 International connection INT CGA PA110 102 Safety valve PN 200 Bar PA112 023 Piston valve insert PA112 901 Kit pressure valve PA112 002 Fitting...

Page 23: ...PA112 005 Fitting connection 200 BAR flow stop PA112 060 Reduction Body OR010 005 O ring PA112 007 Knob DIN 200 black PA112 109 International connection INT CGA OR011 015 O ring PA112 009 Knob guide...

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