Napoleon NZ3000 Installation And Operating Instructions Manual Download

Page: 3 / 48

W415-0711 / D / 05.09.13

1.0 INSTALLATION OVERVIEW

See the section “MINIMUM
MANTEL CLEARANCES”

Side

Wall

See the
section
“FRAMING”

See the sections
“FINISHING” for drywall
(or other combustible
material)

See the
section
“FRAMING”

See the section
“CHIMNEY
INSTALLATION”

See the section
“COMBUSTION AIR”

See the section “FINISHING” for
non-combustible material

See the section
“HEARTH EXAMPLES”
for ember strip installation

See the section “VENTILATION
OPENINGS”

THIS APPLIANCE AND ITS COMPONENTS ARE DESIGNED TO BE INSTALLED AND OPERATED AS A

SYSTEM. ANY ALTERATION TO OR SUBSTITUTION FOR ITEMS IN THIS SYSTEM, UNLESS ALLOWED

BY THESE INSTALLATION INSTRUCTIONS, WILL VOID THE WARNOCK HERSEY LISTING AND MAY

VOID THE PRODUCT WARRANTY. IT MAY ALSO CREATE A HAZARDOUS INSTALLATION. READ

THROUGH THESE INSTRUCTIONS THOROUGHLY BEFORE STARTING YOUR INSTALLATION AND

FOLLOW THEM CAREFULLY THROUGHOUT YOUR PROJECT.

Summary of Contents for NZ3000

Page 1: ...n it is hot The chimney must be sound and free of cracks Before installing this unit contact the local building or fire authority and follow their guidelines Operate only with the doors tightly closed Burn wood behind the log retainer directly on the firebricks Do not use an elevated grate or otherwise raise the fire This heater is designed to burn natural wood only Higher efficiencies and lower e...

Page 2: ...ON BLANKET INSTALLATION 24 6 3 FACE PLATE UPPER GRILLE KEYSTONE AND DOOR INSTALLATION 25 6 3 1 TEMPLATE REMOVAL 25 6 3 2 FACEPLATE HINGE ASH LIP AND AIR CONTROL ARM INSTALLATION 25 6 3 3 H336 WI DOOR ASSEMBLY 26 6 3 4 WI DOOR AND TRIM INSTALLATION 26 6 3 5 H336 K SS BC DOOR ASSEMBLY 27 6 3 6 H336 K SS BC DOOR AND FPHK FPMK TRIM INSTALLATION 27 7 0 OPTIONAL INSTALLATION 28 7 1 OPTIONAL SPARK SCREEN...

Page 3: ...rial See the section HEARTH EXAMPLES for ember strip installation See the section VENTILATION OPENINGS THIS APPLIANCE AND ITS COMPONENTS ARE DESIGNED TO BE INSTALLED AND OPERATED AS A SYSTEM ANY ALTERATION TO OR SUBSTITUTION FOR ITEMS IN THIS SYSTEM UNLESS ALLOWED BY THESE INSTALLATION INSTRUCTIONS WILL VOID THE WARNOCK HERSEY LISTING AND MAY VOID THE PRODUCT WARRANTY IT MAY ALSO CREATE A HAZARDOU...

Page 4: ...r guard removed for servicing must be replaced prior to operating the appliance Under no circumstances should this appliance be modified This appliance must not be connected to a chimney flue pipe servicing a separate solid fuel burning appliance Do not operate the appliance with the glass door removed cracked or broken Replacement of the glass should be done by a licensed or qualified service per...

Page 5: ...1 4 1098 5mm CHAMBER D W H 13 75 x 25 75 x 13 75 349 2mm x 654mm x 349 2mm CAPACITY 2 78 CUBIC FEET 0 08 CUBIC METER APPROXIMATE AREA HEATED UP TO 3 000 SQUARE FEET 278 7 SQUARE METER HEAT OUTPUT HIGH BURN 60 000 BTU 17 6 KW DURATION LOW FIRE 12 HRS WEIGHT 575 LBS 260 8 KG IDEAL WOOD LENGTH 25 635mm OPTIONAL BLOWER 318 CFM COMBUSTION AIR INSIDE OR OUTSIDE ELECTRICAL DRAW 12 AMPS Figures will vary ...

Page 6: ...LING THIS APPLIANCE CONTACT THE LOCAL BUILDING OR FIRE AUTHORITY AND FOLLOW THEIR GUIDELINES THIS APPLIANCE MUST BE INSTALLED BY A QUALIFIED INSTALLER FOLLOW THE INSTALLATION DIRECTIONS DO NOT OPERATE WITHOUT FULLY ASSEMBLING ALL COMPONENTS IF THIS APPLIANCE IS NOT PROPERLY INSTALLED A HOUSE FIRE MAY RESULT DO NOT EXPOSE THE APPLIANCE TO THE ELEMENTS EX RAIN ETC AND KEEP THE APPLIANCE DRY AT ALL T...

Page 7: ...NSTRUCTIONS DÉFLECTEUR PARE BRAISES LIVRÉ AVEC LA FAÇADE INSTRUCTIONS D INSTALLATION ET QUINCAILLERIE LIVRÉ AVEC LA LES PORTE S INSTRUCTIONS D INSTALLATION ET QUINCAILLERIE W385 0411 C PREVENT CREOSOTE FIRE INSPECT CHIMNEY AND CHIMNEY CONNECTOR IF APPLICABLE TWICE MONTHLY AND CLEAN IF NECESSARY DO NOT OVERFIRE IF EXTERIOR OF UNIT GLOWS RED YOU ARE OVERFIRING KEEP FURNISHINGS AND OTHER COMBUSTIBLE ...

Page 8: ...ofhotair beingdistributedtoadditionalrooms Itmustbeexperimentedwithandthe dampersadjustedmanuallytosuityour requirements Thismaytakeafew attempts thereafteradjustmentsshould nolongerberequiredasisnormally experiencedwithyourcentralheating systemregisters Nomorethantwo hotairgravityventscanbeinstalledto appliance Individualventrunsarenotto exceed10feet 3m 5 FT 1 5M MINIMUM FROM FLOOR 5 FT 1 5M MINI...

Page 9: ...oom it resides The blower will only operate when the doors are fully closed We recommend installing the blower in a different room or even a different level of the house This will generate greater air movement and improve the distribution of the warm air coming from the appliance as well as improving air movement in the summer months if using the summer by pass switch option These options may be i...

Page 10: ...MNEY AND AIR SPACES ARE BLOCKED PREVENTING THE FREE MOVEMENT OF COOLING AIR DO NOT DRAW OUTSIDE AIR FROM GARAGE SPACES EXHAUST PRODUCTS OF GASOLINE ENGINES ARE HAZARDOUS DO NOT INSTALL OUTSIDE AIR DUCTS SUCH THAT THE AIR MAY BE DRAWN FROM ATTIC SPACES BASEMENTS OR ABOVE THE ROOFING WHERE OTHER HEATING APPLIANCES OR FANS AND CHIMNEYS EXHAUST OR UTILIZE AIR THESE PRECAUTIONS WILL REDUCE THE POSSIBIL...

Page 11: ...ply sealant to both the outside air hood collar and the connector collar at the appliance Place the insulated flexible duct over the outside air hood and over the appliance outside air connector Carefully push the insulation sleeve back over the duct Using the clamps fasten the insulated duct into place on both sides Cold air flow can be minimized by putting a dip or loop in the duct creating a co...

Page 12: ... hearths must be constructed of non combustible materials such as cement blocks or bricks While the appliance can be installed directly on the floor a non combustible hearth extension is required in front of the appliance that must not be built higher than the bottom of the appliance faceplate It may therefore be advisable to build the appliance on a raised platform A raised hearth together with t...

Page 13: ...NCREASE HEADER HEIGHT THIS DIMENSION See Framing section RAISED HEARTH RAISED APPLIANCE COMBUSTIBLE FLOOR EMBER STRIP EMBER STRIP EMBER STRIP EMBER STRIP COMBUSTIBLE FLOOR MIN 1 4 6 4mm TILE OR MARBLE 20 MIN 508mm MIN 1 25 4mm CEMENT BOARD 6 1 2 165 1mm 18 MIN 457 2mm MIN 1 4 6 4mm TILE OR MARBLE MIN 1 25 4mm CEMENT BOARD MIN 1 4 6 4mm MARBLE OR STONE 18 MIN 457 2mm 18 MIN 457 2mm 3 3 2 HEARTH EXA...

Page 14: ...n dwellings constructed for three or more families must be enclosed above the room in which the appliance is located This enclosure must have a fire resistance rating equal to or greater than that of the floor or roof assembly through which they pass The chimney should not be built with an offset angle in excess of 45 in Canada and 30 in USA Ensure that minimum clearances are maintained Portions o...

Page 15: ...asses through 3 Hold a plumb bob from the underside of the roof to determine where the opening in the roof should be Cut and frame the roof opening maintaining proper 2 50 8mm clearances NOTE 30 or 45 offsets may be installed back to back 63 5A 15 FT 4 6m MINIMUM 34 FT 10 4m MAXIMUM RAIN CAP RAIN CAP RAIN CAP STORM COLLAR ROOF FLASHING STORM COLLAR ROOF FLASHING STORM COLLAR ROOF FLASHING ATTIC IN...

Page 16: ...all roof or building within 10ft 3 1m If the chimney extends more than 5ft 1 5m above the roof it must be secured using a roof brace or guide wires A raincap must be installed to avoid internal damage and corrosion Floor Ceiling Joist LIVING SPACE Framed Enclosure 2 50 8mm clearance from chimney to combustible wall Chimney Lengths Ceiling Joist Chimney must be totally enclosed when passing through...

Page 17: ...URN REQUIRE STRUCTURAL SUPPORT TO REDUCE OFF CENTER LOADING AND TO PREVENT CHIMNEY SECTIONS FROM SEPARATING AT THE CHIMNEY JOISTS THE CHIMNEY SHOULD NOT BE BUILT WITH AN OFFSET ANGLE IN EXCESS OF 45 IN CANADA AND 30 IN USA DO NOT COMBINE OFFSET CHIMNEY COMPONENTS TO EXCEED THESE ANGLES Attic Insulation Shield Storm Collar Elbow Elbow Support Straps Elbow Roof Flashing Rain Cap Elbow Support Band R...

Page 18: ...er distributor NOTE The flue tile support is to be suspended on appropriate lintels 62 4C ANGLE IRON RESTS ON BRICK SIDE WALLS FREE OF UNIT FLUE TILE HI TEMP GASKET ANGLE IRON TO SUPPORT CHIMNEY WEIGHT FLUE TILE SUPPORT APPLIANCE TOP UNLINED CHIMNEY INSTALL USE AN 7 177 8mm OR 8 203 2mm LINER WITH A DRIPLESS TYPE A CONNECTOR IF USING 7 177 8mm AN INCREASER MUST ALSO BE USED LINER SUPPORT LINED CHI...

Page 19: ...L THICKNESS TO MAINTAIN CLEARANCES FRAMING OR FINISHING MATERIAL CLOSER THAN THE MINIMUMS LISTED MUST BE CONSTRUCTED ENTIRELY OF NON COMBUSTIBLE MATERIALS MATERIALS CONSISTING ENTIRELY OF STEEL IRON BRICK TILE CONCRETE SLATE GLASS OR PLASTERS OR ANY COMBINATION THEREOF ARE SUITABLE MATERIALS THAT ARE REPORTED AS PASSING ASTM E 136 STANDARD TEST METHOD FOR BEHAVIOUR OF MATERIALS IN A VERTICAL TUBE ...

Page 20: ...0 6 6 8 M M 5 4 1 3 7 1 6 M M 75 5 16 1913MM 1 0 61 2 2 5 5 2 7 M M Objects placed in front of the appliance must be kept a minimum of 48 1219 2mm away from the front of the appliance MAINTAIN THESE MINIMUM CLEARANCES TO COMBUSTIBLES Framed Enclosure Rear 0 to stand offs Sides 6 152 4mm Ceiling Enclosure 84 2133 6mm from the base of the appliance Ceiling Room 84 2133 6mm from the base of the appli...

Page 21: ...n optional combustible mantel must be a minimum of 12 304 8mm above the top of the faceplate and not to extend more than 2 50 8mm from the surface See chart below for further information MANTEL HEIGHT MANTEL WIDTH 10 8 6 4 2 0 12 0 10 12 14 16 18 20 FACING MANTEL AND OR FINISHING MATERIALS MUST NOT INTERFERE WITH AIR FLOW THROUGH AIR OPENINGS LOUVRES OPERATION OF LOUVRES OR DOORS OR ACCESS FOR SER...

Page 22: ...NING VENTILATION OPENINGS ARE REQUIRED IN ENCLOSURES UP TO 96 HIGH THEY ARE RECOMMENDED FOR ALL ENCLOSURES ABOVE 84 COMBUSTIBLE FINISHING MATERIALS MAY BE USED ON THE FRONT FACE The appliance is shipped with a template that is 1 8 3 2mm larger on the top bottom and each side than the faceplate Leave the template in place when installing the finishing material to insure the faceplate will fit insid...

Page 23: ...wide gap can be left in the bottom and top of any finishing material to circulate the air from the floor around the appliance and out the top 6 1 VENTILATION OPENINGS 12 304 8MM MAXIMUM 12 304 8MM MAXIMUM MINIMUM 40 SQUARE INCHES 1016MM OF VENTILATION OPENING REQUIRED BOTH AT THE TOP AND BOTTOM OF THE ENCLOSURE 84 2133 6MM MIN ENCLOSURE HEIGHT VENTILATION REQUIRED IN ENCLOSURES BETWEEN 84 2133 6MM...

Page 24: ...oke will be expelled into the room when doors are open BAFFLE SECONDARY AIR TUBES ANDIRON INSULATION BLANKET NOTE Insulation blanket W361 0114 must lay flat on top of the baffles Incorrect installation will result in poor draw and smoke will be expelled into the room when doors are open NOTE L enveloppe isolante W361 0114 doit être à plat sur les déflecteurs Une installation inadéquate entraînera ...

Page 25: ...been installed NOTE The faceplate is shipped with the upper and lower grilles assembled Remove both grilles be fore proceeding A Assemble the air control arm by removing the 2nd screw rotating the arm in line and re installing the screw B Install the ash lip FRONT ARCHED PANEL X 9 AIR CONTROL SLOT 3 ASH LIP X 3 2 AIR CONT R O L A R M 1 6 3 2 FACEPLATE HINGE ASH LIP AND AIR CONTROL ARM INSTALLATION...

Page 26: ... placed in this position will relax or loosen the door seal Top Door Adjustment Adjust to tighten the top of the door using the top door adjustment bracket See H336 WI DOOR ASSEMBLY section 4 TOP DOOR ADJUSTMENT 1 2 3 DOOR HANDLE PIN FLAT SIDE OF D SHAPE INWARDS 1 FLAT WASHER LOCK WASHER ADJUSTMENT DOOR BUSHING BOTTOM LATCH SCREW NUT NUT 6 3 3 H336 WI DOOR ASSEMBLY Install hardware as shown in the...

Page 27: ...ver tighten Handle must rotate freely Door latch adjustment may be required move one or more washers as shown Right Door Handle Left Door Handle Lock Washer Nut Lock Nut Adjustment Latch Flat Washer Left Door Assembly Right Door Assembly 6 3 5 H336 K SS BC DOOR ASSEMBLY 6 3 6 H336 K SS BC DOOR AND FPHK FPMK TRIM INSTALLATION Install the upper grill using the 4 screws provided as illustrated Instal...

Page 28: ...ting doors A Open the glass operating doors B Tilt the top of the spark screen forward and slide the top clip behind the top edge of the appliance opening C Swing the bottom of the spark screen into position allowing the bottom clip to rest on the bottom opening NEVER LEAVE APPLIANCE OPERATING UNSUPERVISED WITH SPARK SCREEN IN PLACE USE CAUTION WHEN PLACING THIS SPARK SCREEN ON AN OPERATING APPLIA...

Page 29: ...emoving the junction box cover on the appliance exposes 4 black labeled wires Two wires labelled by pass go to by pass summer switch not supplied overrides the thermally activated switch enabling the user to run the blower without heat IMPORTANT If the by pass summer switch is not desired terminate the wires by attaching wire nuts to by pass summer switch wire leads separately do not connect toget...

Page 30: ...rol rheostat or wall switch or thermostat VENT CONNECTION D Connect the 6 152 4mm liner to the 6 152 4mm appliance collar and blower collars Secure using 3 screws on each end and seal with caulking Liner stretches to a maximum of 10 3m GRILL AND FILTER INSTALLATION E Insert the filter into the grill Foam gasket 1 2 12 7mm weather stripping between the grill and blower housing is recommended but no...

Page 31: ...rewood has cracks in the end grain Cut the wood so that it will fit horizontally front to back making for easier loading and less of a likelihood that the wood will roll onto the glass Manufactured firelogs made by compressing 100 natural wood fibre can be safely used as fuel Do not use manufactured firelogs if they contain additives such as paraffin wax binders etc Never burn more than two manufa...

Page 32: ...ppliance 90 1 A slight humming sound may be heard depending on the location of the blower This sound may be minimized by turning down the blower speed When first installed the appliance and the steel are cold and must become hot before the appliance will function well During the break in period the first 2 or 3 fires create only small hot fires using kindling this will allow the firebrick to cure ...

Page 33: ...to ensure the fire is hot enough to close the draft control for an overnight burn Burn only dry seasoned wood It produces more heat and less soot or creosote Do not burn ocean beach wood Its salt content can produce a metal eating acid INSUFFICIENT FIREWOOD SUFFICIENT FIREWOOD BURN WOOD BEHIND THE LOG RETAINER DIRECTLY ON THE FIREBRICKS DO NOT USE ELEVATED GRATE OR OTHERWISE RAISE THE FIRE DO NOT ...

Page 34: ...N USING THE SPARK SCREEN ALWAYS WEAR GLOVES TO PREVENT INJURY DO NOT LEAVE THE FIRE UNATTENDED WHEN THE DOOR IS UNLATCHED OR WHEN USING A SPARK SCREEN AS UNSTABLE WOOD COULD FALL OUT OF THE FIRE CHAMBER CREATING A FIRE HAZARD TO YOUR HOME NEVER LEAVE CHILDREN UNATTENDED WHEN THERE IS A FIRE BURNING IN THE APPLIANCE NEVER USE GASOLINE TYPE LANTERN FUEL KEROSENE CHARCOAL LIGHTER FLUID OR SIMILAR LIQ...

Page 35: ...fully drawing heated room air up the chimney certainly not desirable Always oper ate with the doors fully closed once the medium sized logs have caught fire You can now add larger pieces of wood and operate the appliance normally Once the appliance is entirely hot it will burn very efficiently with little smoke from the chimney There will be a bed of hot coals in the firebox so you can safely fill...

Page 36: ...rge a diameter of a chimney too short a chimney or a chimney too close to trees or a higher roof 94 1 A Get the appliance hot by moving the air control to high and let ting the appliance burn for 15 minutes B Load your larger pieces of wood compactly packed close enough to prevent the flames from penetrating it completely C After approximately 30 minutes depending on the size of the load reduce th...

Page 37: ...o hours B Open the appliance doors C Scoop the ash from the firebox into a metal airtight container with a lid Cover the container with the lid and move the container away from the appliance onto a suitable non combustible surface to ensure the ashes cool Dispose of the ashes IMPROPER DISPOSAL OF ASHES RESULT IN FIRES DO NOT DISCARD ASHES IN CARDBOARD BOXES DUMP IN BACK YARDS OR STORE IN GARAGES I...

Page 38: ...ntact local authorities for further informa tion on how to handle a chimney fire After the chimney fire is out clean and inspect the chimney or chimney liner for stress and cracks prior to lighting another fire Also check combustibles around the chimney and the roof 86 1 Both the chimney and the appliance must be inspected and cleaned if necessary at least once a year For serious wood burners chim...

Page 39: ...REPLACEMENT 10 6 CAST IRON GLASS AND GASKET REPLACEMENT A Remove the damaged gasket B Apply a thin bead of adhesive red high temperature silicone RTV or wood stove gasket cement in the top side and bottom gasket grooves The adhesive should follow the same path as the gasket as shown C Wrap a piece of tape around one end of the 1 2 12 7mm gasket and cut through the center This will stop the gasket ...

Page 40: ...e again until the glass has been replaced available from your Authorized dealer DO NOT SUBSTITUTE MATERIALS 5 3 HOT GLASS WILL CAUSE BURNS DO NOT TOUCH GLASS UNTIL COOLED NEVER ALLOW CHILDREN TO TOUCH GLASS WARNING INSTALLATION INSTRUCTIONS FOR THE LEFT DOOR A Remove the damaged gasket B Apply a thin bead of adhesive red high temperature silicone RTV or wood stove gasket cement in the top sides an...

Page 41: ...improved if the assembly is warmed using a hair dryer or similar heat source A Remove the grill and filter by removing the 2 securing screws B Remove the nut securing the blower bracket to the housing C Lift the handles to pull the blower and bracket off of the stud D Slide the bracket and blower out of the housing E Disconnect the wire connector from the blower F Remove the old blower from the br...

Page 42: ... FINISH 26 W300 0103 DOOR GLASS 27 W562 0058 DOOR GASKET 7 8 x 43 22 2mm x 1092 2mm 28 W562 0002 DOOR GASKET CENTRE 1 2 x 20 12 7mm x 508mm 29 W010 1933 GLASS GASKET 30 W010 1776 LEFT DOOR ASSEMBLY INCLUDES GLASS GASKET HANDLE LATCH HARDWARE 31 W010 1775 RIGHT DOOR ASSEMBLY INCLUDES GLASS GASKET HANDLE LATCH HARDWARE 32 W325 0029 DOOR HANDLE BIRD CAGE 11 0 REPLACEMENTS Contact your dealer or the f...

Page 43: ... 43 NZ64 BLOWER KIT 44 NZ62CH CENTRAL HEATING SYSTEM 45 H336 BC ARCHED CAST IRON DOUBLE DOORS W COPPER INLAY 45 H336 SS ARCHED CAST IRON DOUBLE DOORS W STAINLESS STEEL INLAY 45 H336 K ARCHED CAST IRON DOUBLE DOORS 46 FPHK FACEPLATE MODERN 46 FPMK FACEPLATE HERITAGE REPLACEMENT PARTS REF PART NUMBER DESCRIPTION H336 BC H336 K H336 SS ARCHED CAST IRON DOUBLE DOORS 33 W300 0134 DOOR GLASS 34 W562 006...

Page 44: ...a small amount of smoke may enter the home Adding more pipe or a draft inducing cap may help Clean chimney Air control is not wide open Make sure the air control is open all the way Slide the control back and forth rapidly to insure the control is not stuck Blower does not run Appliance is not up to temperature This is normal The blower will come on when the appliance is heated up enough to heat t...

Page 45: ...ponsibility of NAPOLEON NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim All parts replaced under the President s Limited Lifetime Warranty Policy are subject to a single claim During the first 10 years NAPOLEON will replace or repair the defective parts covered by the lifetime warranty at our discretion free of charge...

Page 46: ...W415 0711 D 05 09 13 46 EN 14 0 SERVICE HISTORY 43 1 ...

Page 47: ...W415 0711 D 05 09 13 47 EN 15 0 NOTES 44 1 ...

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