Napoleon HYBRID 150, Installation And Operating Instructions Manual

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W415-1013 / C / 11.19.13
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EN
TABLE OF CONTENTS
1.0
INSTALLATION OVERVIEW 3
2.0 INTRODUCTION 4
2.1 DIMENSIONS 5
2.2 GENERAL INSTRUCTIONS 5
2.3 GENERAL INFORMATION 7
2.3.1 FEATURES 7
2.3.2 HEATING SPECIFICATIONS 7
2.3.3 ELECTRICAL SPECIFICATIONS 7
2.3.4 OPTIONAL MODULES 7
2.3.5 APPLICABLE STANDARDS 7
2.3.6 CALIFORNIA PROP65 7
2.4 RATING PLATE INFORMATION 7
3.0 INSTALLATION PLANNING 8
3.1 LOCATION AND CLEARANCES 8
3.2 OUTSIDE COMBUSTION AIR 8
4.0 UNCRATING AND ASSEMBLY 10
4.1 CRATED UNIT CONTAINS 10
4.2 RECOMMENDED STEP 10
4.3 REMOVAL OF FURNACE FROM BASE OF SKID 11
4.4 CONFIGURING HMF150/200 AS LEFT OR RIGHT "RETURN AIR” (RA) 12
4.5 MOUNT MAIN ELECTRICAL HARNESS TO FURNACE 12
4.6 MOUNTING PRIMARY AIR CONTROL 13
4.7 SECONDARY AIR TUBES 14
4.8 DOOR HANDLE INSTALLATION 16
5.0 CONFIGURATION OF LEFT AND RIGHT RETURN AIR WITH OTHER HYBRID MODULES 17
5.1 HYBRID HMF150/200 AS A "ADD ON" TO EXISTING FURNACE 18
5.2 HYBRID HMF150/200 AS A “STAND ALONE” WOOD FURNACE 23
5.3 HYBRID HMF150/200 AS A COMBINATION “WOOD/OIL” FURNACE 25
5.4 HYBRID HMF150/200 AS A COMBINATION “WOOD/ELECTRIC” FURNACE 33
5.5 HYBRID HMF150/200 AS A “WOOD/OIL/ELECTRIC” FURNACE 36
6.0 PLENUM AND VENTING INSTALLATION/CLEARANCE TO COMBUSTIBLE MATERIALS 37
6.1 FLUE / CHIMNEY FOR HMF150/200 IN CONFIGURATIONS: 37
6.1.1 CONTROLLING DRAFT 37
6.2 VENTING CONFIGURATION FOR WOOD/OIL COMBINATION FURNACE 38
6.3 GENERAL PLENUM AND DUCTING - MINIMUM CLEARANCE TO COMBUSTIBLES 40
6.3.1 HMF150 SHIELDING SPECIFICATIONS 40
6.3.2 HMF200 SHIELDING SPECIFICATIONS 41
6.4 FLUE CONFIGURATION FOR "ADD ON" FURNACE CONFIGURATION 42
6.4.1 CONTROLLING DRAFT 42
6.4.2 MEASURING DRAFT 43
6.5 CONNECTING DUCTWORK/PLENUMS BETWEEN “ADD ON” FURNACE AND ORIGINAL FURNACE 43
6.6 EMBER STOP 44
6.7 CONNECTING A HMF FURNACE SYSTEM TO AIR CONDITIONING 45
6.7.1 SEASONAL DAMPER POSITIONS 46
6.7.2 DIMENSIONAL CONSIDERATIONS FOR BYPASS DUCT 47
6.7.3 INTERLOCKING DAMPER POSITIONS TO THE PRIMARY AIR CONTROL OF THE WOOD FURNACE 47
7.0 ELECTRICAL CONNECTIONS AND SCHEMATICS 49
7.1 LOW VOLTAGE WIRING - THERMOSTAT 49
7.2 THERMOSTAT LOCATION 49
7.3 BLOWER BOX WIRING CONNECTIONS 49
7.3.1 SELECTING AIR CONDITIONING BLOWER SPEEDS 50
7.4 ELECTRIC SCHEMATICS 52
7.4.1 GENERAL HARNESS LAYOUT 52
7.4.2 CONTROL WIRING - ALL CONFIGURATIONS WITHOUT AIR CONDITIONING 53
7.4.3 CONTROL WIRING - “ADD ON” CONFIGURATION WITH AIR CONDITIONING 54
7.4.4 CONTROL WIRING/BLOWER WIRING - WOOD FURNACE WITH AIR CONDITIONING 55
7.4.5 CONTROL WIRING/BLOWER WIRING - WOOD/OIL, WOOD/ELECTRIC, WOOD/OIL/ELECTRIC, WITH AIR CONDITIONING 56
7.4.6 MAIN CONTROL HARNESS WIRING SCHEMATIC 57
8.0 GENERAL OPERATING INSTRUCTIONS 59
8.1 CONTROL SYSTEM - WOOD FURNACE 59
8.1.1 POWER OUTAGE OPERATION 59
8.2 CONTROL SYSTEM - SECONDARY FURNACE "ADD ON", "WOOD/OIL", "WOOD/ELECTRIC", "WOOD/OIL/ELECTRIC"
CONFIGURATIONS
60
8.3 CONTROL SYSTEM - SUMMER FAN/CONTINUOUS FAN/HRV’S 60
8.4 OPERATING SOUNDS AND SMELLS 61
8.5 STARTING A FIRE 61
8.6 DRAFT CONTROL 63
8.7 FUEL LOADING AND BURN CYCLE 63
8.8 RE-LOADING THE APPLIANCE 64
8.9 FLASH FIRES 64
8.10 SMOKING 64
8.12 ASH REMOVAL PROCEDURES 65
8.11 INSPECTION OF HEAT EXCHANGERS, FLUES AND CHIMNEYS 65
9.0 MAINTENANCE 66
9.1 RUN-AWAY OR CHIMNEY FIRE 66
9.2 FIRE EXTINGUISHERS AND SMOKE DETECTORS 66
9.3 GLASS AND GASKET REPLACEMENT 66
9.4 FIREBRICKS AND BAFFLES 67
9.5 SELECTING WOOD 67