MyBinding DC-545HC, Service Manual

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8
Table of Contents
Introduction ....................................................... 1
Safety instructions ............................................ 2
1. Cautions regarding the installation
location .......................................................... 2
2. Cautions for installation work ...................... 3
3. Cautions for maintenance, inspection and
servicing ........................................................ 4
Warning Sticker ................................................. 5
Chapter 1 Introduction
z
Specifications ............................................. 10
x
Dimensions ................................................. 11
c
Part Names and Functions ........................ 12
v
Work Flow .................................................... 15
b
Options ........................................................ 16
Chapter 2 Description of Operation
z
Paper Feed Unit .......................................... 18
x
CCD Mechanism ......................................... 30
c
Margin Slitter ............................................... 32
v
Guillotine Cutter Unit ................................. 34
b
Creaser Unit ................................................ 35
n
Center Slitter ............................................... 37
m
Paper Eject Tray .......................................... 39
,
Main Drive ................................................... 40
.
Skew Adjustment Mechanism ................... 43
⁄0
BAR CODE .................................................. 44
⁄1
REGISTER MARK ....................................... 45
Chapter 3 Mechanical
z
Exterior ........................................................ 49
x
Feed Section ............................................... 52
c
CCD Section ................................................ 59
v
Margin Slitter Section ................................. 60
b
Cutter Section ............................................. 67
n
Creaser Section .......................................... 69
m
Center Slitter Section ................................. 71
,
Driving Section ........................................... 79
.
Electric Section ........................................... 85
Chapter 4 Standard Adjustments
z
LCD Panel .................................................... 94
x
Slitter Position ............................................ 95
c
Cutter Registration ..................................... 98
v
Creaser Calibration .................................. 100
b
CCD Horizontal Line Alignment .............. 102
n
Adjusting Crease Depth ........................... 104
m
Feed Solenoid Adjustment ...................... 105
,
Gate Solenoid Adjustment (Without the
DC-545HC) ................................................. 106
.
Cutter Assembly Perpendicularity
Adjustment ................................................ 107
⁄0
Creaser Perpendicularity Adjustment .... 108
⁄1
CCD Vertical Line Alignment ................... 109
⁄2
Elevator Switch Height Adjustment ........ 111
⁄3
Cover Switch (AF-100 : 1 position,
DC-545 : 2 positions) ................................ 112
⁄4
Shutter Solenoid ....................................... 113
⁄5
Creaser Sensor Plate Adjustment ........... 118
Chapter 5 Maintenance Checks
z
Cleaning and Oiling .................................. 120
x
Periodic Maintenance Check List ............ 120
Chapter 6 Troubleshooting
z
Troubleshooting Guide ............................. 124
x
Error Display ............................................. 132
Chapter 7 Help Mode
z
HELP Mode List ........................................ 140
x
Functions and operation procedures for
each HELP mode ...................................... 141
c
HELP Description ..................................... 142
v
Select Language for Displays ................. 150
Chapter 8 Miscallaneous
z
Job List ...................................................... 152
x
Position and Function of Electronic Parts .. 156
c
Overall Wiring Diagram ............................ 161