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MUTOH XPJ-661UF, Operation Manual

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MUTOH XPJ-661UF Operation Manual Download Page 128

128     Clean daily maintenance parts

The maintenance procedure and parts to be cleaned are the same as  

"Daily Maintenance" P. 116

.

Follow the steps described in  

"Performing Daily Maintenance" P. 119

 to clean each part.

•

 

"Cleaning of UV Lamp" P. 119

•

 

"Moistening the surface of print head nozzles" P. 121

•

 

"Cleaning of print head circumference" P. 122

•

 

"Cleaning of cleaning wiper and the circumference of the cap" P. 123

[7]

The message on the left will appear.

• You can start maintenance.

  2.  

Cleaning daily maintenance parts

Important!

Make sure to complete this maintenance within 5 minutes while the printer is in Daily maintenance state.

  3.  

Finishing maintenance

[1]

Hold the tab on the maintenance cover as shown on the left to gently 

open the cover.

When closing the maintenance cover, hold the tab on the maintenance cover to gently close it.

Do not place your fingers on the edges of the printer’s opening portion, or on any parts around those edges. Your fingers could 
get caught and be injured.

[2]

Tap [Enter].

[3]

The printer automatically performs the Short cleaning.

[4]

• Dispose of the used cleaning stick.

• Use a paper towel to wipe the maintenance cleaner off the dropper.

• Dispose of the maintenance cleaner in the plastic cup and dry the cup well using the paper towel.

• Use a paper towel to clean the tray.

Daily Maintenance

End 

 

 

ー＞ 

Enter

CAUTION

Daily Maintenance

End 

 

 

ー＞ 

Enter

Summary of Contents for XPJ-661UF

Page 1: ...TOH or the dealer you purchased the product from if you find any unclear erroneous or otherwise unsatisfactory content in the manual Please be aware that MUTOH will not be liable in any way for failur...

Page 2: ...s a Class 1 laser product Laser specifications of this system including the housing Wavelength 655 nm maximum output 390mW or less pulse duration 3 0 s Complies with IEC 60825 1 Edition 3 0 2014 05 15...

Page 3: ...laying Help 17 Requirements for usable media 18 Table Dimensions Diagrams 20 Precautions when using this product 21 Powering ON OFF 24 Turning the power ON 24 Turning the power OFF 24 If not using the...

Page 4: ...1 Maintenance2 Reset Waste Ink 92 Maintenance3 CR Maintenance 92 Maintenance4 UV Scan 92 Maintenance5 Ink Discharge 93 Maintenance6 Calibration 94 Maintenance7 Moving Printer 94 Maintenance8 Table Mai...

Page 5: ...tank 112 Emptying waste ink tank 112 Daily Maintenance 116 Flow of Daily Maintenance 116 Preparing for Daily Maintenance 117 Performing Daily Maintenance 119 Printer Maintenance 125 Head cleaning 125...

Page 6: ...quiring restart 163 Troubleshooting 164 Installation and initial setup troubleshooting 164 Boot up troubleshooting 165 Media related troubleshooting 165 Table related troubleshooting 166 Printing rela...

Page 7: ...g Help 17 Requirements for usable media 18 Table Dimensions Diagrams 20 Precautions when using this product 21 Powering ON OFF 24 Turning the power ON 24 Turning the power OFF 24 If not using the prin...

Page 8: ...fan inside LED pointer Used for setting the origin pointposition or for checking the printing area Obstacle sensor Sensor for making sure the media does not contact the print head Front cover Open whe...

Page 9: ...Long touch Keep touching the key Rear side How to use touch screen on front panel AC inlet Network interface cable connector Connect an Ethernet cable Cartridge slots Install an ink cartridge or clea...

Page 10: ...ving the change key Go to the sub menu key Go to the next item While the printer is in standby mode it is used to load media remove media run a nozzle check or perform head cleaning key Tap after load...

Page 11: ...t 1 In the display shown on the left the slot 2 cartridge s ink is low the slot 4 cartridge s ink has run out and no cartridge has been inserted in slot 5 The following icons indicate the status of ea...

Page 12: ...rrange multiple images and texts on a page and print it on your printer You can save it with the printer settings you specified for reprint MUTOH Layer Editor Mutoh layer printing application that enh...

Page 13: ...ayer on the same media Users can edit layer printing layout for up to 15 layers and save them Receives print data from the printer driver Users can assign the received data to each layer to perform la...

Page 14: ...k the MUTOH XPJ 661UF icon and click Printing preferences The Printer Configuration dialog box opens only at the first time The Printing Preferences screen of printer driver opens from the second time...

Page 15: ...M icon on the Desktop Windows 10 Windows 7 Double click the MSM icon on the Desktop Note Launching from the Start Menu of Windows Windows 8 Windows 8 1 Right click somewhere the Start screen tiles are...

Page 16: ...he ValueJet Finder Launching Layout and Print Tool 2 Windows 8 Window 8 1 Display the charm bar on the desktop and then click Search Enter Layout and Print Tool 2 and then click Click the Layout and P...

Page 17: ...elp menu is available in the printer driver and MUTOH LFP Finder Displaying Help Printer driver Open the Printing Preferences screen of printer driver and click Help MUTOH LFP Finder Launch MUTOH LFP...

Page 18: ...rinter If you are printing on non flat surface media and there is large distance between the print head and media you may not be able to achieve predictable print quality To print on such media with m...

Page 19: ...n unintended position of the table If UV ink stains on the table it will be cured by UV lamp and will not be removed from the table When using this product do not place any object in the sensing area...

Page 20: ...20 Table Dimensions Diagrams The diagram below show the dimension of the table on this product Table Dimensions Diagrams 8 mm thread depth...

Page 21: ...nk Non MUTOH ink may cause print defects or damage to the printer The curing time for Mutoh UV ink varies by surface properties of media you use Particularly a low ink density area on a print takes lo...

Page 22: ...e P 116 If you are not using the printer for an extended period put it into sleep mode and then perform followings Extended period means one to four weeks Agitate the ink cartridges Check the ink leve...

Page 23: ...ay pinch your finger or get injured Always fully open the maintenance cover If you leave it half open the maintenance cover can suddenly close When closing the maintenance cover hold the tab on the ma...

Page 24: ...ea of the obstacle detection sensor This will cause false detection and the printer will not be able to print correctly For details see the following section Printing area P 32 Turning the power OFF I...

Page 25: ...of the printer 5 Remove the media and the jig on the table and then tap Enter The table carriage and cleaning wiper move to gain access to daily maintenance 6 The message on the left will appear You c...

Page 26: ...to choose the menu shown left Tap 5 Use to choose the menu shown left Tap 6 Tap Enter The table moves to the front side of the printer 7 Remove the media and the jig on the table and then tap Enter T...

Page 27: ...ap Enter 5 Drain the waste ink into the container then tap Enter Drain waste ink into a container P 112 under Emptying waste ink tank 6 Use or to choose the message Empty the Tank Yes Tap Enter The me...

Page 28: ...message on the left will appear Discharging the ink will start When the message on the left appears transfer the waste ink into a container Drain waste ink into a container P 112 under Emptying waste...

Page 29: ...the Power button The message on the left will appear 2 Tap Cancel Note This will skip a daily maintenance Important Make sure to perform daily maintenance before powering off the printer Failure to d...

Page 30: ...ode for seven days or more perform followings once a week Check the ink level and replace the relevant ink cartridge if Ink Low is displayed Replacing ink cartridge P 111 Agitate the ink cartridges Ag...

Page 31: ...sleep mode will start To exit the sleep mode tap Enter Note While in sleep mode the small LED light above the power button flashes every 5 seconds To set the timer for automatic head cleaning during...

Page 32: ...rt point See the figure below as example See Table Dimensions Diagrams P 20 for detailed dimension Printing area Important When using this printer DO NOT place any objects around obstacle detection ar...

Page 33: ...printer will not be able to print correctly For details see the following section Printing area P 32 1 Placing the media on the table 1 Check that the message on the left is displayed If not displayed...

Page 34: ...you set a media on the table If you select Off via Ready to Print will be displayed after tapping each time you set a media on the table In that case the currently selected User Type values will be u...

Page 35: ...or to specify the offset value between the print head and media Tap Enter Note 1 The default head gap from the surface of media is set to 1 2 mm When you want to increase the head gap use this menu t...

Page 36: ...ated sections of the Panel Setting menu see the following 8 Obstacle Detect P 74 4 The message on the left will appear While the table is moving to the print start position the obstacle sensor will de...

Page 37: ...ve inward The carriage will move to the set position with its LED pointer lit steady 4 Check the position of the LED pointer If it shows the correct position tap Enter If it is not in the intended pos...

Page 38: ...media that is smaller than this the printing will overshoot it Once UV ink stains on the table it will be cured by UV lamp and will not be removed from the table Nozzle check and cleaning Note Nozzle...

Page 39: ...tion date and time of printing printer s serial number firmware version is printed on the nozzle check pattern For the Nozzle Check B pattern printing 1 Load a roll media for Nozzle check Loading medi...

Page 40: ...eck that the message on the left is displayed 2 Tap 3 Use or to choose the cleaning mode Tap Enter The printer will start cleaning 4 Run a nozzle check print again Run a nozzle check print P 38 If the...

Page 41: ...rmats PNG png TIFF tif Starting printing Printing from the Layout and Print Tool 2 Note For the details of supported file format see the Layout and Print Tool 2 Operation Manual 1 Start Layout and Pri...

Page 42: ...on the left illustration 7 Click Print Mode Setting 8 Select Specify print mode setting After specifying all the settings click Apply 9 Click Send to Layer Editor The Choose Print Mode dialog will ap...

Page 43: ...Printing from the Printer driver 1 Open printing data from application software to execute printing 2 Open the print setup screen of the XPJ 661UF printer driver from the application software 3 Conduc...

Page 44: ...me printing Important MUTOH cannot guarantee the print quality when you resume the printing Canceling printing 1 Tap Cancel while printing The printer will pause printing Note To resume printing tap C...

Page 45: ...enus you can access while printing 1 Tap Home while one of the three messages on the left appears on the touch panel 2 Use or to choose the menu then tap Menu1 PF Micro Adjustment P 45 Menu2 Backup P...

Page 46: ...Menus Printer Status3 Job Status P 96 2 Use or to change the value Tap Enter to confirm the change Note The change made is applied to the current job only and is not saved in the printer To save the c...

Page 47: ...Remain displays the remaining length to finish printing Remain time displays remaining time to finish printing Note Indicated value is approximate The accuracy of the value is not guaranteed If the p...

Page 48: ...edia Whether the print data can be fitted on the media Operation Locate the four corners of the printing area by the LED pointer The LED pointer flashes every second on the point The LED pointer light...

Page 49: ...the print start position Images might be printed at the position that was not intended or outside the media You can change the settings for the media setting from the Panel Setting menu 5 MediaSetting...

Page 50: ...e is displayed Tap Enter Note If you tap the printer starts printing without showing printing area The LED pointer moves to the bottom right corner of the print range position1 while the LED is turned...

Page 51: ...nter The LED pointer moves to the top left corner of the print range position3 The LED pointer remains on while moving After moving the LED pointer flashes every second for a total of 3 times Note Whe...

Page 52: ...ligned with the media position and then tap Enter Note The LED pointer remains on until Enter is tapped To cancel the job use or to choose No then tap Enter The LED pointer moves to the bottom right c...

Page 53: ...printing 1 After printing tap Home 2 Use to choose the menu shown left Tap 3 Use to choose the menu shown left Tap 4 Tap 5 Tap Enter The printer applies UV light on the print Note The range to apply...

Page 54: ...menu shown left Tap 3 Use to choose the menu shown left Tap 4 Tap Enter The message on the left will appear The table moves to the front side of the printer 5 The message on the left will appear Remov...

Page 55: ...ng related sections of Panel Setting Menus Chapter 2 below Advanced Settings 1 Multi Strike P 76 Advanced Settings 9 Multi Layer P 81 Note If the problem still persists after the calibration go to fol...

Page 56: ...56 Layer printing...

Page 57: ...92 Maintenance3 CR Maintenance 92 Maintenance4 UV Scan 92 Maintenance5 Ink Discharge 93 Maintenance6 Calibration 94 Maintenance7 Moving Printer 94 Maintenance8 Table Maintenance 94 Maintenance 9 Daily...

Page 58: ...er Operating the keys to use the menus 1 To access to the setup menu tap Home Note You cannot access to the setup menu while printing or receiving data the power button is flashing 2 Use or to go to t...

Page 59: ...left the display will return to Menu2 Test Print Panel setup menu Menu 1 Setup Configure printer settings Submenus Set1 User Type Set2 Advanced Set up3 Initial Settings Setup 4 Initialization Test Pri...

Page 60: ...enance Performs maintenance for Print head and ink Submenus Maitenance1 Cleaning Maintenance2 Reset Waste Ink Maintenance3 CR Maintenance Maintenance4 UV Scan Maintenance5 Ink Discharge Maintenance5 I...

Page 61: ...No Printer Status6 Total Print Area Menu 5 Option Use this menu to attach the Rotary Unit option For more details of this menu see the Rotary Unit Operation Manual Submenus Option 1 Rotary Unit Maint...

Page 62: ...62 Panel setup menu Menu6 Sleep Mode Configures or activates sleep modes Submenus Sleep Mode1 Start Sleep Mode2 Cleaning Timer Menu6 Sleep Mode Sleep Mode1 Start Sleep Mode2 Cleaning Timer...

Page 63: ...rong part s of the media or print outside it Detailed Set On on off for the set check display when a media is set on the table only appears when the User Type is selected for the first time Use or to...

Page 64: ...his is the default setting High quality printing Print Mode Color set Resolution Pass Direction Initial values for effect Fast 6 Colors 720 1080 12pass Uni unidirectional i Weave UV 4 Colors 720 1080...

Page 65: ...Print a confirm pattern Print rough adjustment patterns A to C and enter adjustment values Print rough adjustment pattern A only and enter an adjustment value PrintroughadjustmentpatternBonlyand enter...

Page 66: ...correction values Select ALL or one of A to C 3 Print fine adjustment patterns and enter correction values Select ALL or one of A to C Print fine adjustment pattern B only and enter an adjustment valu...

Page 67: ...d tap Enter In the case of the picture below enter 7 so that the display reads Pattern B 7 Fine adjustment pattern Tap Enter to carry out printing Look for and mark a number printed under a pattern th...

Page 68: ...he test pattern print in Step 4 When you know the adjustment value when changing the media or for similar operations 1 Enter the adjustment value for PF Adjust 5 Micro Change 3 PF Adjust Performs medi...

Page 69: ...m indicates the default setting Important The maximum setting value for the feed length will vary depending on the settings for MediaSetting Size and Length in the User Type The same applies to Confir...

Page 70: ...t value according to the test pattern print Performs Confirm Print Enter the FeedLength and tap Enter Print a mark at the beginning feed the media according to the setting value and print another mark...

Page 71: ...inter this menu does not appear on the panel The rest of the menus will be displayed with a different menu number Setting values High Medium Hi Medium Low Off indicates the default setting 5 MediaSett...

Page 72: ...t by tapping the Cancel If you do so thevaluessetintheUserTypewillbe used If you select Detailed Set Off Ready to Print will be displayed after tapping each time you set a media on the table The curre...

Page 73: ...Show Edges To check the printing area before printing LED pointer shows where the image will be printed on the media Checking the printing area P 48 Setting values LED pointer does not show the print...

Page 74: ...Hold the media flat on the table without any warp fold or curl Tap Enter to resume the job Obstacle Detected Print Cancel Tap Enter to cancel the job and prompts the obstacle error message 9 User Cop...

Page 75: ...yer P 81 Advanced Settings 9 Ink Maintenance P 81 This menu does not appear in the 4 color configuration printer with UH21 ink The rest of the menus will be displayed with a different menu number Adva...

Page 76: ...Multi Strike1 Color Layer Layer Multi Strike2 White Layer Layer Multi Strike3 Varnish Layer Sets the number of times to print the same line in color CMYK layer Setting values 1 times to 9 times indica...

Page 77: ...5 0 sec indicates the default setting Advanced Settings 3 Head Travel Sets up the range that Print head moves while printing Setting values Print head moves the range of the print data width The prin...

Page 78: ...printed Note The data will be useful when contacting technical support Performing printing if the printer is connected to PC the print settings of RIP soft you are using are printed on data header Adv...

Page 79: ...leaning while in sleep mode Setting values Consumes less ink than Normal cleaning Conduct nozzle check before and after printing and use when nozzle missing is found Consumes more ink than Normal clea...

Page 80: ...ing before printing Setting values Off On indicates the default setting Set the timer for auto cleaning to be performed by total print time The auto cleaning is performed before printing by timer Sett...

Page 81: ...in even if you select On for this Advanced Settings 9 Ink Maintenance The printer runs automatic ink maintenance while not in use for a long period of time If color inconsistencies appear on the print...

Page 82: ...the print N A Advanced Settings 11 Select Nozzle If missing lines still persist after several attempts of cleaning you can check the nozzle conditions by printing the select nozzle patterns and choos...

Page 83: ...ings Tap Use or to choose the pattern that does not have missing lines then tap Enter If there is more than one patterns not suffering from missing lines choose the one that has more nozzles available...

Page 84: ...al Settings 3 Remain Ink P 86 Initial Settings 4 IP Address P 86 Initial Settings 5 Subnet Mask P 86 Initial Settings 6 Gateway P 87 Initial Settings 7 Alert Buzzer P 87 Setup3 Initial Settings Initia...

Page 85: ...a length unit to be displayed on the operation panel Setting values Displays the length in millimeters mm This is the default setting Displays the length in inches inch Initial Settings1 Language Lang...

Page 86: ...or will move on to the next setting value Confirm your input for each value Setting values 0 0 0 0 to 192 168 1 253 to 255 255 255 255 indicates the default setting Initial Settings 5 Subnet Mask Sets...

Page 87: ...several beeps the printer automatically turns off beep sound Press any key on Operation panel to turn off beep sound This is the default setting Setup 4 Initialization Restore the settings of the prin...

Page 88: ...heck pattern is printed in color so that the nozzle condition is easy to see Part of the background for the white nozzles is black The background of the KCMY nozzles are white For varnish and part of...

Page 89: ...nditions Print quality Effect Fine adjustment value for feed correction Required media size width 220 mm x length 25 mm Test Print4 Setup List Setup list printing is performed Use this to check the cu...

Page 90: ...90 Test Print5 Palette Test Print5 Palette Palette print is executed for the color demonstration Required media size width 210 mm x length 210 mm Test Print5 Palette...

Page 91: ...aning It consumes more ink than Normal cleaning Provide higher cleaning effect than Long cleaning but it also consumes more ink Provide higher cleaning effect than Little Charge but it also consumes m...

Page 92: ...iage moves to the center of the printer The cleaning wiper moves upward After the replacement is complete tap Enter The printer moves the carriage and the cleaning wiper back to each original position...

Page 93: ...can3 Post Cure only Setting 2 4 8 16 indicates the default setting UV Scan3 Post Cure When it is set to On the printer automatically performs post curing to apply additional UV light after printing Se...

Page 94: ...intenance Table Maintenance P 132 Maintenance 9 Daily Maintenance Use this menu in following cases If the nozzle missing still persists after performing head cleaning If you perform printing all day w...

Page 95: ...to ask for replacing parts After Change appears Life Times Pump or a similar message will be displayed when you are not in this menu You can delete this message by tapping the Enter key Submenus Displ...

Page 96: ...ed in this function are just standard values not guarantee the accuracy If the print data includes no length data all information will be displayed as 0 This function is to check the information of pr...

Page 97: ...al No Displays the printer s serial number Submenus Printer Status6 Total Print Area Displays the total printed area in the printer Submenus Printer Status5 Serial No Serial No JM2U000000 Printer Stat...

Page 98: ...ls of this menu see the Rotary Unit Operation Manual Note If the printer starts switching to Rotary Mode due to wrong key operation you can cancel it by tapping while the following message is displaye...

Page 99: ...l shift to SleepMode 1 Start Important In following cases the printer does not perform head cleaning by the timer in sleep mode Front cover is open Maintenance cover is open The waste fluid tank is fu...

Page 100: ...nt4 Setup List Maintenance6 Calibration Maintenance7 Moving Printer Maintenance8 Table Maintenance Maintenance9 Daily Maintenance UV Scan1 Start UV Scan2 Number of UV Scan UV Scan3 Post Cure Menu4 Pri...

Page 101: ...Initialization User Type Type Type 1 Print Mode Mode Fine 720 x 1440 16 pass Uni Eff ect i Weave UV To Setting menu 3 PF Adjust1 Initial Print 2 3 PF Adjust2 Initial Change PF Adjust3 Conffrm Print PF...

Page 102: ...vanced Setting6 Cleaning Type Advanced Setting7 Auto Cleaning Advanced Setting8 Multi Layer Advanced Setting9 Ink Maintenance Advanced Setting10 Select Nozzle Spitting On Pass Count 1 999 1cnt From Se...

Page 103: ...on1 User Type ALL Initialization2 Advanced Setting Initialization3 Initial Setting Initialization4 ALL From Setting menu 3 Menu1 PF Micro Adjustment Menu2 Backup Menu3 Job Status Menu4 Reset Waste Ink...

Page 104: ...104 Menu during printing...

Page 105: ...ank 112 Daily Maintenance 116 Flow of Daily Maintenance 116 Preparing for Daily Maintenance 117 Performing Daily Maintenance 119 Printer Maintenance 125 Head cleaning 125 Clean daily maintenance parts...

Page 106: ...cing ink cartridge P 111 Emptying waste ink tank P 112 Clean daily maintenance parts P 127 Replacing absorption material for the flushing box P 135 Replacing the Emitting Window Glass on the UV LED La...

Page 107: ...al protective equipment supplied gloves or solvent resistant gloves goggles or protective eyewear protective mask protective clothing to avoid skin contact with ink How to wear the supplied gloves Wea...

Page 108: ...Otherwise the ink inside the cartridges settles or coagulates and may cause poor print quality or a malfunction You should agitate the ink cartridges when the message appears Otherwise for 12 hours af...

Page 109: ...ink plug of the cartridge turn the plug up and maintain vertical position for three seconds Rotate cartridge upside down plug facing down and hold for three seconds Repeat it 10 times Note You do not...

Page 110: ...Slots 1 to 6 as percentages of the full levels When cartridge is nearly out of ink Steps 1 Tap Enter The buzzer stops The printer status and ink level warning message appear alternately every 2 secon...

Page 111: ...mpty ink cartridge and insert the new one Make sure to match the ink cartridge color with the label of this product The arrow on the cartridge should face up Insert each cartridge to firmly seat it in...

Page 112: ...mix waste ink with any other chemicals even in a small amount If mixed with other chemicals e g oxidizing agent it may produce heat Before pouring waste ink into a container make sure the container is...

Page 113: ...ve mask or clothing 4 Open the cover of the drain tube valve clamp then unhook the drain tube valve to take it out from the clamp 5 Put the tip of the drain tube valve in the empty container and open...

Page 114: ...in compliance with Wastes Disposal and Public Cleansing Act and local ordinances Delegate disposal to an industrial waste disposal contractor Waste fluid from this product is harmful to aquatic organi...

Page 115: ...appear Use to choose the menu shown left Tap Enter 5 The waste ink counter is being reset The waste ink tank has been emptied Note Reset Waste Ink can alternatively be carried out via Maintenance in...

Page 116: ...eep mode make sure to perform daily maintenance once a day Failure to perform daily maintenance may affect print quality or result in damage to the printer To perform daily maintenance go to Maintenan...

Page 117: ...toh sales office 2 Wear the polyethylene gloves white over the plastic gloves pink Wear personal protective equipment such as goggles protective mask or clothing Skin or eye contact with UV curable in...

Page 118: ...en tap Enter The table carriage and cleaning wiper move to gain access to daily maintenance 7 The message on the left will appear You can start maintenance Important Make sure to complete this mainten...

Page 119: ...n the front cover gently and then place the tray on the table Important Do not place any object inside the printer 2 Look in the stainless tray to check for ink or dust on the UV LED lamp If no ink or...

Page 120: ...th a slight angle and scrape it off Use the paper towel to clean the ink scraped from the glass Put the glass back on the lamp Firmly slide it into the end and then put the exhaust fan cover back in p...

Page 121: ...fingers If sebum is adhered it can cause damage to the print head Do not reuse a cleaning stick Dusts can adhere causing damage to the print head 1 Put a cleaning stick in the plastic cup Use the dro...

Page 122: ...printer use a paper towel to wipe it off 2 Use the cleaning stick to remove the ink and dust on the circumference of the bottom of the carriage 3 Remove the tray from the table and then close the fron...

Page 123: ...he cleaning wiper with a cleaning stick Wipe the left side surface of cleaning wiper going back and forth 3 Wipe the right side surface of cleaning wiper going back and forth 4 Use the cleaning stick...

Page 124: ...Dispose of the maintenance cleaner in the plastic cup and dry the cup well using the paper towel Use a paper towel to clean the tray Important Do not reuse a cleaning stick Dusts can adhere causing d...

Page 125: ...eaning Consumes less ink than Normal cleaning Normal cleaning Perform Normal cleaning if nozzle clogging is found on the nozzle check print Long cleaning Perform Long cleaning if nozzle clogging still...

Page 126: ...ar Steps for head cleaning P 126 Note When nozzle clogging remains even after repeating Normal cleaning several times conduct Long cleaning When nozzle clogging remains even after repeating Long clean...

Page 127: ...is maintenance follow the steps below If you will not use the printer after this maintenance enter to sleep mode and then perform maintenance Daily Maintenance P 116 1 Putting the printer into the Dai...

Page 128: ...the printer is in Daily maintenance state 3 Finishing maintenance 1 Hold the tab on the maintenance cover as shown on the left to gently open the cover When closing the maintenance cover hold the tab...

Page 129: ...enance parts 129 Important Do not reuse a cleaning stick Dusts can adhere causing damage to the print head Check that the lid of the maintenance cleaner is shut properly and store it 5 Now the mainten...

Page 130: ...d in water and thoroughly wrung out Important Do not blow off dusts inside the product with a gas duster Dust can attach to moving parts causing abnormal sound or malfunctions Do not rub the hardened...

Page 131: ...ter and then wrung water out of the cloth to remove it from the rail Important If any dirt or dust remains on the table rail it may reduce print quality Do not blow off dusts inside the printer with a...

Page 132: ...roduct do not place any object in the sensing area of the obstacle detection sensor This will cause false detection and the printer will not be able to print correctly For details see the following se...

Page 133: ...age on the left will appear You can start table maintenance Steps for greasing 1 Hold the handle on the front cover to gently open it 2 Use the paper towel supplied with the printer to lightly wipe of...

Page 134: ...ply it towards the front to evenly grease on the screw shaft After greasing 1 Close the front cover slowly holding it by the place shown in the picture 2 Tap Enter The table moves up and down to smoot...

Page 135: ...y cause skin inflammation or allergic reaction Whenusing thisproduct wear personal protective equipment suppliedglovesor solvent resistant gloves goggles or protective eyewear protective mask protecti...

Page 136: ...rtion or on any parts around those edges Your fingers could get caught and be injured 2 Replacing steps 1 Check that the media and jig are removed from the printer 2 Tap Home 3 Use to choose the menu...

Page 137: ...sorption material for the flushing box be cautious of ink drops 8 Attach new absorption material for the flushing box Note Used absorption material for the flushing box should be put in a plastic bag...

Page 138: ...138 Replacing absorption material for the flushing box 10 Tap Enter The message on the left will appear That ends the procedure CR Maintenance End Enter CR Maintenance Start Enter...

Page 139: ...or protective eyewear protective mask protective clothing to avoid skin contact with ink Do not open or close the cover while you are off balance You may pinch your finger or get injured Replacing ste...

Page 140: ...he cleaning wiper Important When removing the cleaning wiper be cautious of ink drops 8 Follow the steps below to install new cleaning wiper Slide the front side of the new cleaning wiper into its slo...

Page 141: ...cover hold the tab on the maintenance cover to gently close it Do not place your fingers on the edges of the printer s opening portion or on any parts around those edges Your fingers could get caught...

Page 142: ...uct wear personal protective equipment suppliedgloves or solvent resistant gloves goggles or protective eyewear protective mask protective clothing to avoid skin contact with ink After printing the UV...

Page 143: ...LED lamp 9 Replace the glass Slide up the left side of the exhaust fan cover The right side screw serves as a fulcrum Slide the glass on the bottom of the lamp towards the front to remove it Install a...

Page 144: ...he UV LED Lamp 10 Move the table to the front by hand 11 Hold the position shown on the left and gently close the cover 12 Tap Enter The message on the left will appear That ends the procedure CR Main...

Page 145: ...reaction Whenusing thisproduct wear personal protective equipment suppliedglovesor solvent resistant gloves goggles or protective eyewear protective mask protective clothing to avoid skin contact with...

Page 146: ...it 7 Push the table all the way 8 While supporting the UV LED lamp with one hand remove the filter from the lamp 9 Replace with the new filter Firmly insert it into the filter slot 10 Move the table t...

Page 147: ...Replacing UV LED Lamp Filter 147 12 Tap Enter The message on the left will appear That ends the procedure CR Maintenance End Enter CR Maintenance Start Enter...

Page 148: ...n contact with ink Important When moving this product always empty the waste ink tank even moving short distance Do not tilt or place this product upside down Otherwise the ink may leak or the handlin...

Page 149: ...waste ink 1 Tap Home 2 Use to choose the menu shown left Tap 3 Use to choose the menu shown left Tap 4 Tap Enter 5 When the message on the left appears transfer the waste ink into a container Drain wa...

Page 150: ...container Drain waste ink into a container P 112 Under Emptying waste ink tank 9 Reset the waste ink counter Resetting waste ink counter P 115 2 Changing Table Position for Packing 1 Tap Home 2 Use t...

Page 151: ...secure with shipping brackets 6 The message on the left will appear Press the power button to turn OFF the printer 3 Repacking 1 Wear the polyethylene gloves white over the plastic gloves pink Wear p...

Page 152: ...front side of the printer until it reaches to the head fixing plate Use the hexagon wrench supplied with the printer Important Attach the UV LED lamp fixing plate carefully so that it does not scratch...

Page 153: ...printer 10 Put the protective material on the table 11 Hold the position shown on the left and gently close the cover 12 Open the cover of the drain tube valve clamp then unhook the drain tube valve t...

Page 154: ...tube from the tank Remove the waste ink tank from the tank holder 15 To prevent waste fluid from dripping cover the tip of the tube with a plastic bag and secure with tape 16 Remove two screws M3x6 on...

Page 155: ...inter 18 Attach protection materials and place the product inside the package box 4 Reinstalling 1 Referring to Startup Guide unpack the product and assemble Conduct up to Leveling Printer 2 Carry out...

Page 156: ...oose the menu shown left Tap Enter Note When you use your printer for the first time or after you replace the waste ink tank If no or small amount of waste fluid is collected in the waste ink tank you...

Page 157: ...irmly seat it into each slot Important Load the same ink color configuration as before The message on the left will appear This printer starts ink charging DO NOT attempt the following actions during...

Page 158: ...158 How to perform initial ink charging after ink discharge...

Page 159: ...equiring restart 163 Troubleshooting 164 Installation and initial setup troubleshooting 164 Boot up troubleshooting 165 Media related troubleshooting 165 Table related troubleshooting 166 Printing rel...

Page 160: ...Xmin Displays the time remaining to print in minutes for the data currently being printed Pausing Print Cancel Print Enter Printing is paused Tap Cancel to resume printing Tap Enter to cancel printin...

Page 161: ...rtridge Ink cartridge is not inserted Stops operation Insert Ink cartridge Discharged Ink is not filled Perform initial ink charging How to perform initial ink charging after ink discharge P 156 Full...

Page 162: ...ational life of the pump motor has almost expired Continues operation Contact your local MUTOH dealer Life Times CR Motor The operation life CR motor has almost expired Continues operation Contact you...

Page 163: ...to normal after removing the cause of the error and restarting the printer If the same error message is repeatedly displayed contact the your local MUTOH dealer Be sure to tell us the code no of the...

Page 164: ...Ink does not come out after ink charging Is the ink cartridge too cold Leave the ink cartridge at room temperature for at least three hours and perform cleaning several times Head cleaning P 125 Is t...

Page 165: ...able place for installation of the Startup Guide Media related troubleshooting Symptom Possible cause and remedy The printer does not detect the media Is any media or jig present on the obstacle detec...

Page 166: ...increase suction power Is there any curls on the media while printing While printing media may curl by UV lamp or ink curing Use heat resistant media or use a jig to prevent curls Cautions for handlin...

Page 167: ...s Is an obstacle or dirt present on the table rail Check on the table rail and clean it If noise still persists please contact your local Mutoh dealer The printing position is incorrect some parts of...

Page 168: ...iate for the media being loaded Try lowering the vacuum fan setting It might improve print quality 4 Vacuum Fan P 71 Important When you lower the vacuum fan setting make sure that your media does not...

Page 169: ...ain and check the nozzle check print Nozzle check and cleaning P 38 Perform Daily Maintenance and check the nozzle check print Clean daily maintenance parts P 127 Nozzle check and cleaning P 38 The pr...

Page 170: ...ia Maximum width 483 mm Maximum length 594 mm Maximum thickness 150 mm Weight up to 6 kg including jig Maximum print width 483 mm Maximum print length 594 mm Head height adjustment Automatic table hei...

Page 171: ...Black Cyan Magenta Yellow White Varnish 220 ml each Temperature 10 to 50 C The storage period between 40 C and 50 C should be up to one month Humidity 5 to 85 No condensation US11 ink Black Cyan Mage...

Page 172: ...Supply list For more information about the options and the supply items contact your local MUTOH dealer 4 Revision History Date Version Manual code Supported Firmware 2019 12 00 XPJ661UFE A 00 V 1 00...

Page 173: ...List of specifications 173...

Page 174: ...XPJ661UFE A 00...

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