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Spitfire – Maintenance Manual

74

AP-74096, Rev. 1.0, 09/06/05

4.4.3. Replacing the inlet assembly, inlet board assembly and lever foot

SW cable assembly

Step 1 :

Follow the instructions in "Replacing the Mainboard assembly, HDD_Extension board assembly,
HEAD_DRV board assembly, PCI_Linux board assembly and cooling fan assembly" to remove
the Mainboard assembly.

Step 2 :

Follow step 2 to 4 in "Replacing the power source board assembly" to remove the Mainboard
assembly.

Step 3 :

Remove the connector between the inlet board assembly and the inlet assembly.

Step 4 :

Remove the 4 screws fixing the inlet board assembly.

1 = Inlet board assembly

2 = Screws (M3x6) fixing the inlet board assembly

3 = Inlet assembly

4 = Screws (M3x6) fixing the inlet assembly and
lever foot SW cable assembly

5 = Screw (M4x8) fixing the inlet assembly

6 = Lever foot SW cable assembly

Step 5 :

Replace the inlet board assembly.

Step 6 :

Remove the 3 screws fixing the inlet assembly.

Step 7 :

Replace the inlet assembly.

Step 8 :

Remove the 3 screws fixing the lever foot SW cable assembly.

Step 9 :

Replace the lever foot SW cable assembly.

Step 10 :

Reinstall all parts in the opposite order of the removal procedure.

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Summary of Contents for Spitfire 65

Page 1: ...Maintenance Manual Spitfire 65 90 ...

Page 2: ......

Page 3: ...l ibd mutoh co jp http www mutoh co jp MUTOH EUROPE N V Tel 32 0 59 561400 Fax 32 0 59 807117 E mail mutoh mutoh be http www mutoh be MUTOH DEUTSCHLAND GmbH Tel 49 0 2159 913430 Fax 49 0 2159 913456 E mail Mutoh Sales t online de MUTOH AMERICA INC Tel 480 968 7772 Fax 480 968 7990 E mail Sales mutoh com http www mutoh com ...

Page 4: ...Spitfire Maintenance Manual 4 AP 74096 Rev 1 0 09 06 05 ...

Page 5: ...ned in this document the party to whom it is given assumes its custody and control and agrees to the following The information herein contained is given in confidence and any part thereof shall not be copied or reproduced without written consent of Mutoh Europe N V This document or the contents herein under no circumstances shall be used in the manufacture or reproduction of the article shown and ...

Page 6: ...Spitfire Maintenance Manual 6 AP 74096 Rev 1 0 09 06 05 ...

Page 7: ...ance between them Be sure the product and the receiving antenna are on separate power lines 2 Trademark mentioned in this manual MUTOH Spitfire Spitfire Mild Solvent MH GL MH GL2 MH RTL are registered trademarks or product names of MUTOH INDUSTRIES LTD Centronics and Bitronics are registered trademarks or product names of Centronics Data Computer Corporation Windows 95 Windows 98 Windows Me Window...

Page 8: ...Spitfire Maintenance Manual 8 AP 74096 Rev 1 0 09 06 05 ...

Page 9: ...ng the printer 39 4 Parts Replacement 41 4 1 Introduction 41 4 2 Removing the cover 42 4 2 1 Removing the I H cover 43 4 2 2 Removing side cover R 44 4 2 3 Removing side cover L 46 4 2 4 Removing the front cover 48 4 2 5 Removing the panel unit assembly 52 4 2 6 Removing the Y rail cover 53 4 2 7 Removing front paper guide 54 4 2 8 Removing rear paper guide 56 4 2 9 Removing the head cover 57 4 2 ...

Page 10: ...utter spring cutter cap solenoid assembly and solenoid spring 103 4 7 2 Replacing the print head assembly and head tape power cable 105 4 7 3 Replacing the H ink tube tube branch and damper assembly 107 4 7 4 Replacing the CR board assembly 108 4 7 5 Replacing the CR_ENC assembly 110 4 7 6 Replacing the P_EDGE sensor assembly 111 4 7 7 Replacing the CR cursor assembly 112 4 7 8 Replacing the curso...

Page 11: ...tion adjustment menu 169 5 5 10 Test print menu 170 5 5 11 Head wash menu 171 5 5 12 Software Counter Initialization Menu 173 5 5 13 Feed Pitch Check Menu 174 5 5 14 Fill printing menu 174 5 6 Purge Menu 175 5 7 Sample Printing Menu 176 5 8 Parameter Menu 177 5 8 1 Parameter Initialization Menu 177 5 8 2 Parameter Update Menu 178 5 9 Endurance Running Menu 187 5 9 1 CR Motor Endurance Menu 188 5 9...

Page 12: ...on procedure 217 7 5 Steel belt tension adjustment 220 7 5 1 Tools required for work 220 7 5 2 Adjustment Procedure 220 7 6 PF deceleration belt tension adjustment 222 7 6 1 Tools required for work 222 7 6 2 Adjustment Procedure 222 7 7 Head precision adjustment slant 223 7 7 1 Head slant adjustment 223 7 7 2 Front and back of head adjustment 225 7 8 Repeatability Adjustment Bi Directional 228 7 9...

Page 13: ...ing procedures when a message has been displayed 265 9 2 1 Operating condition display 266 9 2 2 Message type errors 268 9 2 3 Heating system error 275 9 2 4 Data error 276 9 2 5 Command errors 277 9 2 6 Errors requiring restart 278 9 3 Troubleshooting procedures when errors are not displayed 289 9 3 1 Problems relating to initial operation 289 9 3 2 Problems relating to paper feed 295 9 3 3 Probl...

Page 14: ...Spitfire Maintenance Manual 14 AP 74096 Rev 1 0 09 06 05 ...

Page 15: ...erately or lightly or damage to your equipment Notes Contains important information and useful tips on the operation of your printer 1 3 IMPORTANT SAFETY INSTRUCTIONS General safety instructions that must be observed to use the equipment safely are explained below Do not place the printer in the following areas Doing so may result in the printer tipping or falling over and causing injury Unstable ...

Page 16: ...le o Do not wire the cable near equipment that generates heat Follow the instructions below when handling the power plug Otherwise fire may occur o Wipe away dust and any other residue before inserting the plug o Ensure that the plug is firmly inserted as far as it will go When handling the foot switch be aware of the following o Do not place anything heavy on the foot switch o Do not bend the cab...

Page 17: ...hen installing options do not touch the elements on the circuit board The elements on the boards can be very hot and can cause burns Have four or more people unpack and assemble the printer When lifting the printer out of the packing box be sure to remove the vinyl cover first and then grab the holding grips on the sides of the printer Lifting the printer with the vinyl cover on may cause your han...

Page 18: ...he following when handling the labels Notes Make sure that all labels can be recognized If text or illustrations cannot be seen clearly either clean or replace the label When cleaning labels use a cloth with water or neutral detergent Do not use a solvent or gasoline If a warning label is damaged lost or cannot be recognized replace the label When replacing warning labels contact your local MUTOH ...

Page 19: ...Spitfire Maintenance Manual 19 AP 74096 Rev 1 0 09 06 05 No Type 1 2 3 4 7 5 6 ...

Page 20: ... 0 09 06 05 8 1 4 2 2 Location and types of warning labels on back part No Type 3 CAUTION THIS UNIT HAS TWO POWER SUPPLY CORDS WHEN WiNDING UNIT IS PROVIDED TO REDUCE THE RISK OF ELECTRICAL SHOCK DISCONNECT ALL POWER SUPPLY CORDS BEFORE SERVICING ...

Page 21: ...bes On right bottom side of machine Remove dummy cassettes before powering on the printer 2 BEFORE powering on printer REMOVE clamps from waste tubes 3 You can also find a label on each of the 8 dummy cassettes Dummy cassette please remove before powering on the printer 4 BEFORE powering on printer REMOVE dummy cassettes 5 Plastic bag with the 8 waste tubes and clamps ...

Page 22: ...Spitfire Maintenance Manual 22 AP 74096 Rev 1 0 09 06 05 ...

Page 23: ...m 2250 mm 2 Wide variety of compatible media Adjustable head height can be adapted to various media thickness from 0 08 up to 1 1 mm 3 Vibrant Colour Reproduction To reproduce sharp and vivid colour 4 ink colours are used for printing 220ml of large capacity Spitfire Mild Solvent cassette is equipped with an IC chip which can automatically detect the ink quantity significantly improving productivi...

Page 24: ...le it is operating Only open and or close the cover to perform following operations Media setting and replacement Cutter blade replacement Cleaning the cleaning wiper In case of media jam 4 Pressure rollers This roller is used to press the media from above and keep it flat when printing 5 Maintenance cover This protects users from electric shocks caused by touching the internal electrical parts Th...

Page 25: ... This is opened during following operation When cleaning the cleaning wiper 9 Foot switch This switch is used to control the Unwinder Winder 11 Daily Maintenance Cover Two covers which can be opened easily for daily maintenance 12 Front winding system winder 100 Motorized roll up system 13 Swingbars Adjust the tension of the media 14 Rear winding system unwinder 100 Motorized roll off system 15 Wa...

Page 26: ...r This is the connector to which the foot switch cable is attached 4 Insertion slot This is the slot for inserting media when loading it 5 Interface slot The network interface board attaches here 6 Hard disk slot The hard disk attaches here When not using a hard disk keep the cover closed 7 Nameplate rating The type name serial number rating and other details of the printer are labelled here 8 Rea...

Page 27: ...ouch dry Dryer Heater D 20 50 C The dryer completes the drying for compatibility with the take up in combination with higher output speeds Stickiness of printed banner materials is improved There have been a number of requests from the field asking the heaters to be on by default for a few user settings This has now been implemented as follows 1 For user 1 and user 8 default settings are as follow...

Page 28: ... F2 4 F3 key Executes the function assigned to F3 Executes the function assigned to F3 5 F4 key Executes the function assigned to F4 Executes the function assigned to F4 6 MENU key Changes the LCD monitor display to the setup menu status Changes the menu in reverse order 7 MENU key Changes the LCD monitor display to setup menu status Changes the menu in forward order 8 ENTER key Displays the print...

Page 29: ...FF The printer is waiting to receive print data ON The pressure roller is in the release position Media has not been loaded 14 MEDIA SET lamp Orange OFF The pressure roller is in the secured position The media has not been loaded ON The media type is set to roll media 15 ROLL lamp Orange OFF The media type is set to sheet media ON The media type is set to sheet media 16 SHEET lamp Orange OFF The m...

Page 30: ...et media type 7 Right of 4th line Displays the approximate amount of remaining media that is currently set Units m However the amount is displayed only when either Roll media 1 Roll media 2 or Roll media 3 is selected in the Roll media setting menu 2 4 2 Setting menu display Indicates that you can make settings concerning printing using the operation panel Operation regarding printing is possible ...

Page 31: ...s of the setting menu 2 Changing the status from the setting menu display to normal Take one of the following actions when the printer is in the setting menu display to change the operation panel display to normal one Press the CANCEL key on the operation panel Leave the printer as it is for 3 minutes when the status is in the setting menu display Ready to print Heaters Cleaning Cut Feed Lever Up ...

Page 32: ...Spitfire Maintenance Manual 32 AP 74096 Rev 1 0 09 06 05 ...

Page 33: ...Spitfire Maintenance Manual 33 AP 74096 Rev 1 0 09 06 05 3 SPECIFICATIONS 3 1 INTRODUCTION This section explains the specifications and installation procedures for optional parts ...

Page 34: ...rweaving Mirror Output Multi Copy Ink Status Origin Control LCD Display Backlight LED 4 lines x 20 characters Take up System standard Automated Roll Media Core 2 3 Interface Centronics IEEE 1284 compatible Network High Speed Interface standard high speed interface card 4 Mb s Graphics Command Language RTL PASS MH GL MH GL 2 Power Consumption 1300 VA 80 VA in stand by mode 1400 VA 100 VA in stand b...

Page 35: ...from printer Å Æ 20 SG 3 DATA2 To and from printer Å Æ 21 SG 4 DATA3 To and from printer Å Æ 22 SG 5 DATA4 To and from printer Å Æ 23 SG 6 DATA5 To and from printer Å Æ 24 SG 7 DATA6 To and from printer Å Æ 25 SG 8 DATA7 To and from printer Å Æ 26 SG 9 DATA8 To and from printer Å Æ 27 SG 10 ACK From printer Æ 28 SG 11 BUSY From printer Æ 29 SG 12 P ERROR From printer Æ 30 SG 13 SELECTED From print...

Page 36: ... Item Specifications NetWork Type Ethernet IEEE802 3 NetWork I F 10 Base T 100 Base TX automatic switching RJ 45 connector twisted pair cable ycategory 5 Protocol TCP IP Mode ftp lpr socket Functions Automatic protocol recognition Transmission speed up to 4 MB s Network environment setting by Web ...

Page 37: ...ation environment Requirements Choose a place for printer installation following the requirements in the table below 65 model 12 7m 144ft or larger Frontage of 4 7m 15 7ft or greater Area 90 model 14 3m 162ft or larger Frontage of 5 3m 17 7ft or greater Floor loading capability 2490Pa 300kg m or over 65 90 Voltage AC 100 120V AC 220 240V AC 100 120V AC 220 240V Frequency 60 50Hz 1Hz 60 50Hz 1Hz El...

Page 38: ...n is within the range written above o Places where direct sunlight or excessive lighting are expected o Places where air conditioners blow directly MUTOH recommends that the printer should be installed where air conditioning can be adjusted easily 3 4 1 2 Required space Install the product on a flat surface that fulfills the following conditions Notes Refer to Product Specifications of the User s ...

Page 39: ... the printer To install the product follow the steps below Step 1 Move the product to where it will be installed Step 2 Rotate the four adjusters in the direction shown in the figure to make the printer stable Step 3 Jiggle the printer to make sure that it stable 1 Adjuster ...

Page 40: ...Spitfire Maintenance Manual 40 AP 74096 Rev 1 0 09 06 05 ...

Page 41: ...be damaged Disconnect all cables from the machine Not doing so could cause damage to the printer Caution Assembling and disassembling the printer is only allowed for the parts for which disassembling procedures are shown in the operation manual Do not disassemble any frame parts or parts for which disassembling procedures are not shown in the manual Doing so may cause trouble that cannot be restor...

Page 42: ...VER When replacing any of the parts inside the printer it is necessary to remove all covers The procedures for removing the covers are given below 1 I H cover 5 Panel unit assembly 2 Side cover R 6 Y rail cover 3 side Cover L 7 Front paper guide 4 Front cover 8 Rear paper guide ...

Page 43: ...s fixing the I H cover Step 4 Remove the I H cover and I H cover lid 1 Screws M3x12 fixing the I H cover Step 5 Remove the 2 screws fixing the ink cover sensor Step 6 Remove the ink cover sensor 1 Ink cover sensor 2 Screws M2x10 fixing the ink cover sensor Step 7 Replace the parts inside the printer Step 8 Reinstall all parts in the opposite order of the removal procedure ...

Page 44: ...r part of the side cover R 1 Screws M4x12 on the upper part of the side cover R Step 2 Remove the 2 screws from the bottom of side cover R 1 Screws M4x16 on the side of the bottom of side cover R Step 3 Remove the 3 screws from the back of the bottom of side cover R 1 Screws M4x16 on the back of the bottom of side cover R ...

Page 45: ...ide cover R and the front cover nut 1 Hexagon socket head cap screws M4x16 2 Cover nut Step 6 Remove the 6 bolts from the front and back of the bottom surface on the bottom of the side cover R Step 7 Remove the bottom of side cover R 1 Hexagon socket head cap screws M5x18 Step 8 Replace the parts inside the printer Step 9 Reinstall all parts in the opposite order of the removal procedure ...

Page 46: ...f side cover L 1 Screws M4x12 on the side of the upper part of the side cover L Step 2 Remove the 2 screws from the front of the bottom of side cover L 1 Screws 4x16 on the back of the bottom of side cover L Step 3 Remove the 3 screws from the back of the bottom of side cover L 1 Screws M4x16 on the rear of the bottom part of the side cover L ...

Page 47: ...ide cover L 1 Hexagon socket head cap screws M4x16 2 Cover nut Step 5 Remove the 6 bolts from the front and back of the bottom surface on the bottom of side cover L 1 Hexagon socket head cap screws M5x18 Step 6 Remove the bottom of side cover L Step 7 Replace the parts inside the printer Step 8 Reinstall all parts in the opposite order of the removal procedure ...

Page 48: ...6 05 4 2 4 Removing the front cover Step 1 Open the front cover Step 2 Remove the Support containing the slow running wheel Left side of the printer 1 Support with slow running wheel Step 3 Remove the E ring Left side of the printer 1 E ring 2 Grip tool ...

Page 49: ...v 1 0 09 06 05 Step 4 Remove the 2 screws on the left cover spindles 2 Screws M3x8 right cover spindles Step 5 Loose not remove the 2 screws of the right spindle a little 1 E ring 2 Screws M3x8 left cover spindles Step 6 Remove the sensor assy ...

Page 50: ... components in the opposite way Notes Make sure the spindle is oriented in the right direction when fixing the front cover to it The spindle is fixed to the front cover in the open position The ridge of the wheel on the spindle must point in the forward direction see photo below 1 Flat top side of the spindle 3 Front Cover 2 Ridge on the wheel 4 Screws for fixing the cover to the spindle LEFT ...

Page 51: ...order to make the sensor well function and keeping it the pressure of the wheel cam on the lever of the sensor may not be too high A little margin must be contained when the front cover is in the most downwards position In this position make sure the sensor is switched but that there is still a little margin so the sensor lever can be pushed even further 1 Holes Screws for fixing and adjusting the...

Page 52: ...e panel unit assembly 3 Tape wire Step 4 Remove the panel unit assembly Step 5 Remove the 6 screws fixing the panel board assembly and the panel cover 1 Screws M3x8 fixing the panel cover Step 6 Remove the panel cover Step 7 Remove the 4 screws fixing the panel bracket and the panel board assembly 1 Screws M3x8 fixing the panel board assembly Step 8 Replace the panel board assembly Step 9 Reinstal...

Page 53: ...he Y rail cover may be deformed Step 1 Remove side cover R Step 2 Remove side cover L Step 3 Remove the front cover Step 4 Remove the 3 screws fixing the Y rail cover and the Y rail cover FG 1 Y rail cover FG 2 Screws M3x6 fixing the Y rail cover and the Y rail cover FG Step 5 Remove the 6 screws from the front of the Y rail cover 1 Screws M4x8 on the front of the Y rail cover ...

Page 54: ...ve the Y rail cover Step 8 Replace the parts inside the printer Step 9 Reinstall all parts in the opposite order of the removal procedure 4 2 7 Removing front paper guide Step 1 Remove side cover L Step 2 Remove side cover R Step 3 Remove the front cover Step 4 Remove the Y rail cover Step 5 Remove the screws from the top of front media guide Notes Please note that the amount of screws is size dep...

Page 55: ...n the front of front media guide Step 7 Standing before the unit move the front paper guide towards you Step 8 Loosen the cables from their cable clamps Step 9 Carefully loosen the connectors Notes Be sure not to damage the cables or connectors Step 10 Remove the front paper guide Step 11 Replace the parts inside the printer Step 12 Reinstall all parts in the opposite order of the removal procedur...

Page 56: ... 1 Screws on the rear paper guide Step 6 Remove the screws from the rear of rear paper guide Notes Please note that the amount of screws is size dependent Step 7 Standing at the rear of the unit move the rear paper guide towards you Step 8 Loosen the cables from their cable clamps Step 9 Carefully loosen the connectors Notes Be sure not to damage the cables or connectors Step 10 Remove the rear pa...

Page 57: ... head Notes Please refer to the Head lock menu Step 8 Pull the head out to the left of the maintenance station Caution When pulling the head out do not press on the cutter cap Doing so could damage the cutter blade Step 9 Remove the 2 screws fixing the head cover 1 Screws M3x8 fixing the head cover Step 10 Remove the head cover Step 11 Replace the parts inside the printer Step 12 Reinstall all par...

Page 58: ...ng the maintenance cover Step 1 Remove the 6 screws fixing the maintenance cover Spitfire 1 Screws M3x8 1 Screws M3x8 Step 2 Remove the maintenance cover Step 3 Replace the parts inside the printer Step 4 Reinstall all parts in the opposite order of the removal procedure ...

Page 59: ...g parts be sure to perform the following operations Turn the machine power OFF Remove the product s electrical plug from the socket Otherwise you may suffer electric shock or the machine s electric circuits may be damaged Disconnect all cables from the machine Not doing so could cause damage to the printer 4 3 1 Heater elements 4 3 1 1 Replacing the dryer Heater D on a Spitfire Before replacing th...

Page 60: ...der the heater strip Air bubbles below the heater strip could cause overheating of the heater strip Step 9 Stick onto the sensors a sensor insul patch 1 sensor insul patch 2 assembly hole Step 10 Reinstall all parts in the opposite order of the removal procedure Notes During reinstallation of the plate make sure there are no cables stuck 4 3 1 2 Replacing the post fixer Heater C on a Spitfire Befo...

Page 61: ...e sure that the strips connect properly Stick it as close as possible to the assembly holes Make sure it does not touch the assembly holes Notes Please make sure that there are no air bubbles under the heater strip Air bubbles below the heater strip could cause overheating of the heater strip Step 9 Stick onto the sensor a sensor insul patch 1 sensor insul patch 2 assembly hole Step 10 Reinstall a...

Page 62: ...tion tape Plot platform calibre To replace the fixer on a Spitfire please follow the instructions mentioned below Step 1 Remove side cover L Step 2 Remove side cover R Step 3 Remove the front cover Step 4 Remove the Y rail cover Step 5 Remove the front paper guide Step 6 Place the plot platform calibre onto the plot platforms 1 plot platforms 2 plot platform calibre onto the plot platforms Step 7 ...

Page 63: ... fixer Step 11 Degrease the plot platform Notes Make sure the plate is cleaned properly Dust glue and other parts must be removed Step 12 Stick the two fixer strips onto the plot platform Notes Please make sure that there are no air bubbles under the heater strip Air bubbles below the heater strip could cause overheating of the heater strip Step 13 Stick the isolation tape onto the heater strips 1...

Page 64: ...he post fixer make sure to have following items 65 model Heater A 64 90 model Heater A 87 2 x press plate Silicone glue To replace the heater on a Spitfire please follow the instructions mentioned below Step 1 Remove side cover L Step 2 Remove side cover R Step 3 Remove the front cover Step 4 Remove the Y rail cover Step 5 Remove the rear paper guide Step 6 Remove the heater strip Step 7 Degrease ...

Page 65: ...he heater strip could cause overheating of the heater strip Step 9 Stick with silicone glue the two press plates onto the heater strip 65 model X 380 mm Y 1060 mm 90 model X 660 mm Y 1200 mm Z 1750 mm Notes It will take 1 hour to let the glue dry Step 10 Reinstall all parts in the opposite order of the removal procedure Notes During reinstallation of the plate make sure there are no cables stuck ...

Page 66: ...ese instructions Step 1 Switch off the device Push Power ON OFF key Step 2 Unplug the power cable Step 3 Push the Power ON OFF key again The Display of the device lights up once more for a short time and goes out The Capacitors of the power supply are now discharged Step 4 Push the Power ON OFF key again The switch is now in the OFF position and safe to plug the power cord again after the repair N...

Page 67: ...re Maintenance Manual 67 AP 74096 Rev 1 0 09 06 05 Step 4 Remove the mainboard cover 3 by loosening the 20 screws Step 5 Disconnect the cooling fan cables Step 6 Remove the display panel 4screws and flatcable ...

Page 68: ... 1 0 09 06 05 Step 7 Remove the mainboard cover by loosening the 16 screws Step 8 Remove the bracket by loosening the 2 screws this to have more accessibility to the mainboard Step 9 Remove the PCI_Linux board assembly by loosening the 2 screws ...

Page 69: ...hard disk assembly by loosening the 3 screws Step 11 Remove the HEAD_DRV board and FCC protection by loosening the 4 screws Step 12 Remove the hard disk brackets and FCC protection by loosening the 4 screws Step 13 Remove the RAM out of the slot and put it in the new mainboard ...

Page 70: ... cover sensor 22 J122 5 White Lever foot SW cable 23 J123 4 Black Lever up sensor Transmission photosensor 24 J124 4 Yellow Lever down sensor Transmission photosensor 25 J125 6 White Maintenance origin sensor cable Transmission photosensor 26 J126 No preparation 27 J127 5 Red Head slide sensor 28 J128 5 Yellow P_REAR_L sensor 29 J129 4 Blue P_REAR_R sensor 30 J130 4 CR origin sensor Transmission p...

Page 71: ...d Lock type 53 J153 5 Black Free 54 J154 5 White PF_ENC 55 J155 3 White Cover R sensor 56 J156 3 Black Cover L sensor 57 J157 2 White PF motor Lock type 58 J158 3 White CR motor Lock type 59 J159 4 White Lever motor Lock type 60 J160 4 White Pump 1 motor 61 J161 5 White Pump 2 motor 62 J162 6 White HEAD U D motor 63 J163 7 White Maintenance U D motor 64 J164 4 White Wiper motor 65 J165 66 J167 7 W...

Page 72: ...n Replacing the Mainboard assembly HDD_Extension board assembly HEAD_DRV board assembly PCI_Linux board assembly and cooling fan assembly to remove the Mainboard assembly Step 2 Remove the 2 screws fixing the PS board cover 1 PS board cover 2 Screws M3x6 fixing the PS board cover Step 3 Remove the 5 screws fixing the Mainboard base 1 Screws M3x8 fixing the Mainboard base 2 Mainboard base Step 4 Re...

Page 73: ... board assembly 4 Power source 5 Screws M3x6 fixing the power source Step 7 Replace the power source Step 8 Remove the 2 screws and 2 hexagon nuts fixing the power source board assembly Step 9 Remove the power source board assembly Step 10 Reinstall all parts in the opposite order of the removal procedure Notes When installing the mainboard assembly be careful not to pinch the foot SW cables by th...

Page 74: ... connector between the inlet board assembly and the inlet assembly Step 4 Remove the 4 screws fixing the inlet board assembly 1 Inlet board assembly 2 Screws M3x6 fixing the inlet board assembly 3 Inlet assembly 4 Screws M3x6 fixing the inlet assembly and lever foot SW cable assembly 5 Screw M4x8 fixing the inlet assembly 6 Lever foot SW cable assembly Step 5 Replace the inlet board assembly Step ...

Page 75: ... 3 J403 4 White Ink sensor K Cartridge 1 4 J404 4 Black Ink sensor C Cartridge 2 5 J405 4 Red Ink sensor M Cartridge 3 6 J406 4 Yellow Ink sensor Y Cartridge 4 7 J407 4 Blue Ink sensor LC Cartridge 5 8 J408 5 White Ink sensor LM Cartridge 6 9 J409 5 Black Ink sensor O Cartridge 7 10 J410 5 Red Ink sensor G Cartridge 8 11 J411 5 Yellow SC cable K Cartridge 1 12 J412 5 Blue SC cable C Cartridge 2 13...

Page 76: ...r cable assembly Step 2 Remove the 2 screws fixing the X motor installation board to the side of the L side frame 1 Screws M4x10 fixing the X motor installation board to the side of the L side frame 2 Screws M4x10 fixing the PF motor assembly to the X motor installation board 3 PF deceleration belt Step 3 Remove the 2 screws fixing the PF motor assembly to the X motor installation board Step 4 Rep...

Page 77: ...crews M3x6 fixing the PF scale installation board 3 PF scale 4 Screws M4x10 fixing the PF encoder installation board Step 3 Remove the PF encoder installation board Step 4 Remove the bearing Step 5 Remove the 4 screws fixing the PF scale installation board Step 6 Remove the PF scale installation board Step 7 Replace the PF scale assembly Step 8 Remove the screws fixing the PF_ENC assembly to the P...

Page 78: ...fer to Removing side cover R Side cover L refer to Removing side cover L Front cover refer to Removing the front cover Y rail cover refer to Removing the Y rail cover Media guide F refer to Removing media guide F Step 1 Follow step 1 to 6 in Replacing the PF_ENC assembly and PF scale assembly to remove the PF scale installation board Step 2 Loosen the set screw fixing the coupling 1 Coupling 2 Set...

Page 79: ...ving the Y rail cover Media guide F refer to Removing media guide F Step 1 Follow the instructions in Replacing the PF motor assembly to remove the PF motor Step 2 Follow the instructions in Replacing the PF_ENC assembly and PF scale assembly to remove the PF_ENC assembly and the PF scale assembly Step 3 Replace the PF deceleration belt 1 PF deceleration belt Step 4 Reinstall all parts in the oppo...

Page 80: ...ide F Step 1 Remove the connectors for the P_REAR_R sensor assembly and P_REAR_L sensor assembly from the Mainboard assembly Step 2 Remove the screw fixing the media sensor installation board 1 Media sensor installation board 2 Screw M3x8 fixing the media sensor installation board Step 3 Remove the media sensor installation board Step 4 Remove the 2 screws fixing the P_REAR_R sensor assembly 1 P_R...

Page 81: ... refer to Removing the Y rail cover Media guide F refer to Removing media guide F Step 1 Remove the suction fan assembly connector from the suction fan cable assembly Step 2 When replacing the suction fan cable assembly first remove the connector from the Mainboard assembly Step 3 Remove the 2 screws fixing the suction fan assembly 1 Suction fan assembly 2 Screws M3x12 fixing the suction fan assem...

Page 82: ... Front cover refer to Removing the front cover Y rail cover refer to Removing the Y rail cover Media guide F refer to Removing media guide F Step 1 Remove the lever motor assembly connector Step 2 Remove the screw fixing the sensor installation board 1 Sensor installation board 2 Screw M3x8 fixing the sensor installation board Step 3 Remove the sensor installation board Step 4 Remove the hexagon s...

Page 83: ...move the hexagon socket head screws with spring washers 2 fixing the arm motor installation board 1 Arm motor installation board 2 Hexagon socket head screws with spring washers M4x10 Step 7 Replace the arm motor installation board Step 8 Reinstall all parts in the opposite order of the removal procedure ...

Page 84: ... 2 Screw M3x8 fixing the sensor installation board Step 2 Remove the sensor installation board Step 3 Remove the transmission photosensor from the sensor installation board 1 Sensor installation board 2 Connector 3 Transmission photosensor Step 4 Remove the connector from the transmission photosensor Step 5 Remove the transmission photosensor Step 6 Apply the screw lock to the tab portions of the ...

Page 85: ...sensor installation board 1 ORG sensor installation board 2 Connector 3 Transmission photosensor Notes The ORG sensor installation board has been adjusted at the origin in factory Do not loosen the fixed screws Step 4 Remove the connector from the transmission photosensor Step 5 Remove the transmission photosensor Step 6 Apply the screw lock to the tab portions of the transmission photosensors to ...

Page 86: ...er job is done press the ENTER key and the head will lock again Step 2 The carriage moves to the waiting position for replacing the flushing sponge Step 3 Remove the screw fixing the old flushing box assembly Nr Part Description 1 Screw fixing flushing box assembly 2 Flushing Box assembly 3 Tube Step 4 Remove the tube from the flushing box assembly Step 5 Connect the tube to the new flushing box a...

Page 87: ...el of the carriage until the arrow is on the bottom so the carriage is in the lowest position Nr Part Description 1 Carriage wheel 2 Arrow 3 Carefully move the carriage to the right The carriage should pass the first interval but not the second Nr Part Description 1 Interval 1 2 Interval 2 3 Reference of the head 4 When the carriage passes both intervals move the carriage to the left Loosen the ad...

Page 88: ...x Nr Part Description 1 Heads 2 Spitting box 3 Bracket 4 Crucial point where heads pass the bracket Step 8 Lock the head Step 9 The installation of the new flushing box is finished 2 Replacing the sponge KY 42889 Notes Replace the sponge in these situations Î after one month periodical service by end user Î the sponge bends or is saturated Î inkdrops on the media can be caused by a saturated or be...

Page 89: ...Wiper Press ENTER After job is done press the ENTER key and the head will lock again Step 2 The carriage moves to the waiting position for replacing the flushing sponge Step 3 Remove the old absorbents with tweezers Nr Part Description 1 Sponge KY 42889 2 Tweezers 3 Gloves Step 4 Install the new absorbents in the flushing box Make sure that the 2 holes are on the right side of the flushing box and...

Page 90: ...dical services done by the end user It should be done every 6 months Step 1 Unlock the head WiperClean F1 No Yes F2 1 1 Notes Following display will appear WiperClean Changed Wiper Press ENTER After job is done press the ENTER key and the head will lock again Step 2 The carriage moves to the waiting position for replacing the black box Loosen the screw tightening the black box to the bracket and r...

Page 91: ...Spitfire Maintenance Manual 91 AP 74096 Rev 1 0 09 06 05 Nr Part Description 1 Black Box 2 Bracket 3 Screw Tighten the screw and lock the head ...

Page 92: ...ver refer to Removing the Y rail cover Media guide F refer to Removing media guide F Step 1 Remove the CR motor cable assembly connector from the CR motor assembly Step 2 Remove the 4 hexagon socket head cap screws fixing the CR motor assembly Step 3 Replace the CR motor assembly Step 4 Connect the white wire to the connector indicated whit the red label 1 Red label 2 Connector 3 White wire Step 5...

Page 93: ... the steel belt Side cover R refer to Removing side cover R Side cover L refer to Removing side cover L Front cover refer to Removing the front cover Y rail cover refer to Removing the Y rail cover Step 1 Unlock the head Notes Refer to Head Lock Menu Step 2 Move the carriage from the capping position to the left Step 3 Rotate the 2 steel belt adjustment screws counterclockwise to loosen the steel ...

Page 94: ...eel belt 2 Steel belt Step 5 Replace the steel belt Notes Be careful when handling the steel belt The steel belt may be cut off when accreting dust to it or creasing it Step 6 Reinstall all parts in the opposite order of the removal procedure Step 7 Perform steel belt tension adjustment according to Steel belt tension adjustment ...

Page 95: ...r Step 1 Remove the connectors on the SLIDE motor assembly and HD_SLIDE sensor assembly Step 2 Remove the 2 screws fixing the SLIDE motor assembly 1 SLIDE motor assembly 2 Screws M3x6 fixing the SLIDE motor assembly 3 HD_SLIDE sensor assembly 4 Screws M2x8 fixing the HD_SLIDE sensor assembly 5 Slide motor installation board 6 Screws M4x6 fixing the slide motor installation board Step 3 Replace the...

Page 96: ...cover Y rail cover refer to Removing the Y rail cover Step 1 Remove the T fence from the T fence spring hook on the side of the L side frame Spitfire 1 T fence spring 2 T fence spring hook 3 T fence Step 2 Remove the screw fixing the T fence push plate 1 T fence push plate 2 Screw M3x6 fixing the T fence push plate 3 T fence Step 3 Remove the T fence from the hook Step 4 Remove the screw fixing th...

Page 97: ...attention to the following When there is a protective film on the T fence remove the film and install the T fence Properly install the T fence to the hooks on the T fence stationary plate Refer to the figure in step 2 The T fence and the hooks on the stationary plate must have a loose fit When securing the stationary plate with screws it must be loosened enough so the T fence can be moved Insert t...

Page 98: ...bly 2 Steel belt 3 Bearing stopper Step 3 Reinstall all parts in the opposite order of the removal procedure Step 4 Perform steel belt tension adjustment according to Steel belt tension adjustment Notes Be careful when handling the steel belt The steel belt may be cut off when accreting dust to it or creasing it The driven pulley shaft is installed one way only Refer to Service Parts List Exploded...

Page 99: ...o remove the CR motor assembly Step 2 Follow the instructions in Replacing the steel belt to remove the steel belt Step 3 Replace the CR actuator pulley Step 4 Replace the CR deceleration belt 1 CR slave pulley 2 CR deceleration belt Step 5 Reinstall all parts in the opposite order of the removal procedure Step 6 Adjust the tension of the CR deceleration belt according to CR deceleration belt tens...

Page 100: ...wer cable and ink tube Side cover R refer to Removing side cover R Side cover L refer to Removing side cover L Front cover refer to Removing the front cover Y rail cover refer to Removing the Y rail cover Step 1 Remove the 8 screws fixing the CR cover 1 CR cover 2 Screws M3x8 fixing the CR cover Step 2 Remove the CR tape power cable connector from the CR board assembly and Mainboard assembly Step ...

Page 101: ...ce the steel bearing Step 12 Replace the tube guide Step 13 Remove the pipe clamp Step 14 Replace the CR tape power cable 1 Tube push plate 2 Cable clamp 2 Pipe clamp 3 Coupling O ring coupling screws 4 Screws fixing tube push plate M3x8 4 Screws fixing tube cramp M3x20 Step 15 Reinstall all parts in the opposite order of the removal procedure Notes The CR tape power cables must be bundled during ...

Page 102: ...ing the cover R sensor assembly 1 Cover R sensor assembly 2 Screws M2x8 fixing the cover R sensor assembly Step 3 Replace the cover R sensor assembly Step 4 Reinstall all parts in the opposite order of the removal procedure Step 5 Perform cover sensor adjustment according to Cover sensor adjustment 2 Replacing the cover L sensor assembly Step 1 Remove media guide F Step 2 Remove the cover L sensor...

Page 103: ...tter spring 2 Cutter holder Step 4 Replace the cutter spring Step 5 Reinstall all parts in the opposite order of the removal procedure 2 Replacing the cutter holder cutter cap solenoid assembly and solenoid spring Notes Remove following covers before replacing the cutter holder cutter cap solenoid assembly and solenoid spring Side cover R refer to Removing side cover R Side cover L refer to Removi...

Page 104: ...id assembly to the cutter cap 1 Cutter cap 2 Screws M3x6 fixing the solenoid assembly to the cutter cap 3 Solenoid spring 4 Solenoid assembly 5 Screws M2x4 fixing the solenoid assembly to the cutter holder 6 Cutter holder Step 6 Replace the cutter cap and solenoid spring Step 7 Remove the 2 screws fixing the solenoid assembly to the cutter holder Step 8 Use a screwdriver to push the solenoid assem...

Page 105: ... R Side cover L refer to Removing side cover L Front cover refer to Removing the front cover Y rail cover refer to Removing the Y rail cover Head cover refer to Removing the head cover The print head assembly has been pre adjusted Do not disassemble it Step 1 Drain the ink from all ink paths according to Head wash menu Step 2 Loosen the 2 screws fixing the damper clamp 1 Damper clamp 2 Screws M3x6...

Page 106: ...s Place the removed damper assembly facing upward and fix with tape or place it in a container to prevent the ink from leaking Ink adhesion on board may cause faulty print head Align the head tape power cables one by one to each head and paste together with double faced tape Make sure that the head does not float when installing the head A Insert the concave portion of the head base in the rear of...

Page 107: ...ad cover Step 1 Drain the ink from all ink paths according to Head wash menu Step 2 Follow step 1 in Replacing the print head assembly and head tape power cable to remove the damper clamp Step 3 Remove the ink tube and tube branch from the branch fixing material 1 Branch fixing material 2 Tube branch 3 Ink tube 4 H ink tube 5 Coupling screw O ring Step 4 Remove the coupling screw and O ring on the...

Page 108: ... fill the ink Do not grasp the film area of the damper strongly Doing so may cause faulty damper and print failure 4 7 4 Replacing the CR board assembly Notes To replace the board and connect or disconnect the FFC type cable you should leave the plug disconnected from the power socket for a while Otherwise over current could be generated and damage the board Remove following covers before replacin...

Page 109: ...or Black Mainboard Lock type or Plug in 15 J215 30 White or Black Mainboard Lock type or Plug in 16 J216 30 White or Black Mainboard Lock type or Plug in 17 J217 21 White or Black I160B head 18 J218 21 White or Black I160B head 19 J219 21 White or Black I160B head 20 J220 21 White or Black I160B head 21 J221 21 White or Black I160B head 22 J222 21 White or Black I160B head 23 J223 21 White or Blac...

Page 110: ...or to the left Step 2 Remove the CR_ENC assembly connector from the CR board assembly Step 3 Remove the T fence from the T fence spring and then from the CR_ENC assembly Step 4 Remove the 2 screws fixing the CR_ENC assembly 1 CR_ENC assembly 2 Screws M2x12 fixing the CR_ENC assembly Step 5 Replace the CR_ENC assembly Step 6 Reinstall all parts in the opposite order of the removal procedure Notes W...

Page 111: ...ail cover refer to Removing the Y rail cover Head cover refer to Removing the head cover Step 1 Remove the P_EDGE sensor assembly connector from the CR board assembly Step 2 Remove the screw fixing the P_EDGE sensor assembly Step 3 Replace the P_EDGE sensor assembly 1 P_EDGE sensor assembly 2 Screw M2x12 fixing the P_EDGE sensor assembly Step 4 Reinstall all parts in the opposite order of the remo...

Page 112: ...ing the P_EDGE sensor assembly to remove the parts in cursor components Step 2 Slide the CR cursor assembly to the opposite side of the home position Step 3 Follow the instructions in Replacing the steel belt to remove the steel belt from the CR cursor Step 4 Remove the 4 screws fixing the CR board installation board Step 5 Remove the CR board installation board 1 CR board installation board 2 Scr...

Page 113: ... the CR cursor assembly Step 2 Remove the E ring fixing the cursor roller assembly 1 CR cursor assembly 2 E ring fixing the cursor roller assembly Step 3 Replace the cursor roller assembly Step 4 Reinstall all parts in the opposite order of the removal procedure Step 5 Perform head height adjustment according to Head height adjustment 4 7 8 2 A Replacing the cursor roller assembly 6 high load bear...

Page 114: ... cursor roller assy 3 Brass spacer of the side cursor roller assy 4 E ring of the cursor roller assy 5 High load bearing of the cursor roller assy of downside 6 Brass spacer of the cursor roller assy Step 6 Apply the screw lock to the cursor axis and install the cursor roller assembly with the axis at the lower position Notes Be sure that the screw lock does not contaminate the cursor roller or th...

Page 115: ...aning initialization refer to Counter Display Menu Remove following covers before replacing the parts inside the maintenance assembly Side cover R refer to Removing side cover R Side cover L refer to Removing side cover L Front cover refer to Removing the front cover Y rail cover refer to Removing the Y rail cover Step 1 Follow step 1 in Replacing the flushing box assembly to move the CR cursor to...

Page 116: ...the tubing as close to the nipple as possible Turn the tubing left and right until it is coming off Otherwise the tubing will stretch and the inner coating layer will be damaged 1 Turn the tubing left right and pull gently 2 Stretched and damaged tubing Notes There is some remaining ink in the tubes Be careful that the ink is not spilled from the tube onto the printer or items close to the printer...

Page 117: ...ntenance assembly Notes Secure the maintenance assembly so that it abuts against the rear right portion The connection sequence for the tubes is as follows Numbers in brackets are the cap numbers from left to right as viewed from the front of the main body 65 and 90 Spitfire Step 11 Move the cursor to the opposite side of the origin Step 12 Cap once Step 13 Move the CR Cursor to the left side of t...

Page 118: ...ll the rest of the parts in the opposite order of the removal procedure Make sure that both cam and gears in the capping station assy are sufficient applied with grease KY 80050 4 8 1 Assembling the Capping Station Step 1 Hook the lever of the plastic subassy with the head caps to the hook on the basic plate There s one lever and one hook on the basic plate Notes Turn the wheel on the basic plate ...

Page 119: ...e axes in this position under the basic plate of the capping maintenance station and put the cap unit black plastic part over the axes Make sure that all hooked parts stay hooked Press the spring and attach two screws NS 05030061 to the ends of the axes At the left side this means the side of the tin a round piece is needed between the screw and the axis Plate with Axes ...

Page 120: ...ttach both plates with 4x NS 05030051 Determine the position by using the nipples on the basic plate Step 5 Adjust the ridge so that you aren t able anymore to put a sheet of paper between the ridge Step 6 Put the 4 black tubes on the nipples as on the pictures below ...

Page 121: ...06 05 4 8 3 Replacing the caps Notes Make sure when mounting the caps that with the bearing at the right side the caps black spot is on the under side and the tube at the back at the upper side 1 bearing 3 tube at the back of the cap 2 black spot on cap ...

Page 122: ...wipers Do not touch the wipers with your bare hands to avoid fat or dirt get in contact with the wipers and automatically the nozzle plate Use a pair of tweezers to avoid this Clean wipers with appropriate cleaning liquid in case of dirt Please follow the procedure mentioned below Step 1 Click the new wipers in the new wiperarm on the positions and manor shown in the pictures No Part 1 Well positi...

Page 123: ...4 2 Installing the wiperarm Step 1 Power ON the printer and go to the WiperClean Menu This will cause the unlocking of the carriage In User mode SetupMenu 6 7 WiperClean Changed wiper ENTER Step 2 Push the carriage to the left side of the machine so you can remove the four screws of the wiper assembly No Part 1 Screws ...

Page 124: ...Step 3 Remove the wiper assembly 1 Wiper assembly Notes Be careful removing the wiper assembly so you don t break the sensor located close to the wiper No Part 1 Sensor Step 4 Remove the wiperarm and reinstall the new one No Part 1 Wiperarm assembly 2 T plate ...

Page 125: ...reinstallation clean the wipers using Spitfire Cleaning Liquid 4 8 4 3 Change wiper arm assy wipers and sponge Step 1 Power ON the printer and go to the WiperClean Menu This will cause the unlocking of the carriage WiperClean Changed wiper ENTER Step 2 Slide the carriage to the left side of the machine so you can remove the four screws of the wiper assembly 1 Screws Step 3 Remove the wiper assembl...

Page 126: ... ordered the new wiper arm assembly MY35381 wipers ME 80771 the complete assembly except the wipers will already be assembled Install the new wipers onto the new assembly Positions 3 4 5 6 Step 5 Install the complete assembly onto the machine and tighten the four screws 1 Screws ...

Page 127: ...e careful not to burn yourself Step 1 Follow the instructions in Replacing the maintenance assembly to remove the maintenance assembly Step 2 Remove the 2 screws fixing the SLIDE motor assembly 1 SLIDE motor assembly 2 Screws M3x6 fixing the SLIDE motor assembly Step 3 Replace the SLIDE motor assembly Step 4 Reinstall all parts in the opposite order of the removal procedure ...

Page 128: ...ch origin cable assembly from the transmission photosensor Step 3 Remove the transmission photosensor Step 4 Apply the screw lock to the tab portions of the transmission photosensors to be installed Step 5 Reinstall all parts in the opposite order of the removal procedure Notes When installing the origin cable assembly onto the transmission photosensor be careful to not confuse the connectors Wipe...

Page 129: ...motor assembly Maintenance cover refer to Removing the maintenance cover Step 1 Remove the tubes on the maintenance station and those to the waste bottle 1 tube connections on the maintenance station Connections of the Tubes of the pump station connected on the maintenance station 2 tube connections on the underside of the pump station Connections of the tubes going to the waste bottle ...

Page 130: ...ched and damaged tubing Notes There is some remaining ink in the tubes Be careful that the ink is not spilled from the tube onto the printer or items close to the printer Notes Concerning the tube connections on the underside of the pump assy When reconnecting the tubes going to the waste bottle cut off approximately 5mm of each tube before putting it on the nipple This provides a good connection ...

Page 131: ... connect the tube 4 9 2 Replacing the pump Step 1 Follow the instructions in Replacing the pump assembly to remove the pump assembly Step 2 Remove the screw fixing the pump assembly 1 Pump assembly 2 Screws M3x6 fixing the pump assembly Step 3 Replace the pump Pump MY 80300L Step 4 Reinstall all parts in the opposite order of the removal procedure Notes Follow the instructions in Pump tubing layou...

Page 132: ...o be careful not to burn yourself Step 1 Follow the instructions in Replacing the pump assembly to remove the pump assembly Step 2 Remove the 2 screws fixing the pump motor assembly 1 Pump motor assembly 2 Screws M3x6 fixing the pump motor assembly Step 3 Replace the pump motor assembly Step 4 Reinstall all parts in the opposite order of the removal procedure ...

Page 133: ...form the ink discharge operation to discharge the ink from the inside of all ink paths Notes For ink draining procedure refer to Head wash menu Step 2 Remove the following connectors from the JUNCTION board assembly Ink sensor assembly connectors 8 SC cable assembly connectors 8 Notes For more details of the JUNCTION board assembly connector refer to Table Connectors connected to the JUNCTION boar...

Page 134: ...move the coupling screws and O ring from the I H assembly Step 9 Remove the 4 screws fixing I C slide 2 and the I H assembly 1 I H assembly 2 I C slide 2 3 Screws M3x8 fixing I C slide 2 and the I H assembly Step 10 Remove the I H assembly Step 11 Reinstall all parts in the opposite order of the removal procedure Notes Please soak the O ring in cleaning liquid before installation ...

Page 135: ...ink ID board assembly Step 5 Replace the ink ID board assembly Step 6 Reinstall all parts in the opposite order of the removal procedure 3 Replacing the cartridge frame assembly Step 1 Remove the I H assembly Step 2 Remove the cables from the I H assembly clamp Step 3 Disengage the hook fixing the cartridge frame assembly and then slide the cartridge frame assembly in the direction of the arrow to...

Page 136: ... Screw M3x10 fixing the ink END sensor Step 5 Remove the ink END sensor Step 6 Remove the screw fixing the Ink NOT sensor to the Cartridge frame assembly 1 Ink NOT sensor 2 Screw M2x8 fixing the ink NOT sensor Step 7 Remove the ink NOT sensor Step 8 Replace the ink sensor assembly Step 9 Reinstall all parts in the opposite order of the removal procedure Notes When installing the ink NOT sensor do ...

Page 137: ... waste fluid bottle assembly be sure to perform following operation to clear the counter High ink initialization or Cleaning initialization refer to Counter Initialization Menu Step 1 Remove the waste fluid bottle assembly Caution Waste ink will remain inside the tubes Be careful that the ink is not spilled from the tube onto the printer or items close to the printer ...

Page 138: ...o remove the waste fluid bottle assembly Caution Waste ink will remain inside the tubes Be careful that the ink is not spilled from the tube onto the printer or items close to the printer Step 2 Remove the waste liquid BOX sensor assembly connector from the rear side cap R 1 Rear side cap R 2 Waste liquid BOX sensor assembly connector Step 3 Remove the waste liquid box assy from the stand ...

Page 139: ...all all parts in the opposite order of the removal procedure Notes When installing the waste liquid BOX sensor assembly pay attention to following points Adjust the waste liquid BOX sensor assembly before installing the waste liquid bottle cover Position and install it so that Sensor Waste liquid tank is properly switched in Sensor Menu ...

Page 140: ...Spitfire Maintenance Manual 140 AP 74096 Rev 1 0 09 06 05 ...

Page 141: ...eration panel Notes Refer to Part names and functions 5 2 PREPARATION Before you can use the self diagnosis function you should make the machine ready and display the self diagnosis menu 5 2 1 Preparations on Machine Before starting up the self diagnosis function perform following preparations 1 Setting printing media Set a roll media for adjustment Notes Make sure to use coated paper for the adju...

Page 142: ...operation mode and self diagnosis display mode To call up the self diagnosis menu follow the steps below Step 1 If the system is in the operation mode or the self diagnosis menu mode press the POWER key to power off the unit The power is turned off Step 2 Press and hold the F2 key F4 key and MENU key simultaneously While holding down these keys press the POWER key The system will enter the self di...

Page 143: ...Self Diagnosis Mode Follow the operation flow shown below to operate the self diagnosis mode For more detailed operation steps refer to the flow chart of the applicable diagnosis item Step 1 Make sure the printer is in the diagnostic mode Step 2 Press the MENU key or the MENU key on the operation panel to change over in the diagnosis menu Step 3 Press the F1 key F2 key F3 key or F4 key to select t...

Page 144: ...ue press the ENTER key on the operation panel The modified set value is stored and a next item is displayed Notes If you press the CANCEL key instead of the ENTER key the modification will not be stored Notes Modifications will be stored definitely when the machine s memory has been powered off once If the machine is not powered off properly all changes made will be ignored ...

Page 145: ... Refer to Inspection Menu Adjustment Menu Performs various adjustments for the printer mechanism Refer to Adjustment Menu Purge Menu Performs mode specified purge Refer to Purge Menu Sample Printing Menu Performs sample printing necessary for adjustment Sample Printing Menu Parameter Menu Configures various adjustment parameters Refer to Parameter Menu Endurance Running Menu Performs endurance run...

Page 146: ...e operation panel keys LCD and LED Operation Panel Menu Sensor This menu displays the sensor status in the operation panel CR_HP sensor Cover sensor Lever sensor P_EDGE sensor P_REAR sensor HD_SLIDE sensor Thermistor sensor Ink ID sensor Ink NOT sensor Ink END sensor Sensor Menu Encoder Displays the detected values from the following encoders CR Carriage PF Media feed Encoder Menu Fan This menu is...

Page 147: ...e mainboard 128 MB or 256 MB 5 4 2 Version Menu This menu displays following contents about the firmware and mainboard assembly Firmware version Backup parameter version Setting of dip switches of mainboard assembly Revision of mainboard assembly Notes The details of the dipswitch setting of mainboard assembly are as follows Switch 1 OFF Switch 2 OFF Ver Firm Sp0 99h mA Parameter 1 00 1 2 Ver DipS...

Page 148: ... of the key is displayed on the LCD To exit the operation panel key check press the CANCEL key twice 2 LCD check The entire LCD screen is filled in black You can check for any missing dots 3 LED check The following LEDs light up in order The LCD displays the name of the LED that is currently illuminated Power lamp Error lamp Data lamp Media set lamp Heater lamp Roll media lamp Sheet Cut paper Pane...

Page 149: ...r 0 to FF 0 to 255 Replacing the P_EDGE sensor assembly P_REAR R sensor ON OFF Replacing the P_REAR_R sensor assembly and P_REAR_L sensor assembly P_REAR L sensor ON OFF Replacing the P_REAR_R sensor assembly and P_REAR_L sensor assembly HD_SLIDE sensor ON OFF Replacing the SLIDE motor assembly HD_SLIDE sensor assembly and slide motor installation board Head thermister C Ink ID sensor Pig Dye WASH...

Page 150: ...ff P_REAR_L sensor 6 9 Sensor Headslide On HD_SLIDE sensor Temp 25 C Head thermistor 7 9 Sensor Ink ID 12 34 5678 Ink ID Sensors SSwwSSSS 8 9 Sensor Ink Not Ink NOT sensor Ink End Ink END sensor 9 9 5 4 5 Encoder Menu This menu displays the detected values from the following encoders CR_ENC Carriage PF_ENC Media feed Notes For the encoder detected values the encoder pulse numbers are displayed in ...

Page 151: ...ber of rubs of the cleaner head Number of drives of the CR motor Number of drives of the PF motor Number of printing copies Number of cleanings Discharge amount of head ink 1 A B nozzles M dot Discharge amount of head ink 2 A B nozzles M dot Discharge amount of head ink 3 A B nozzles M dot Discharge amount of head ink 4 A B nozzles M dot Cutter solenoid down times Notes For the CR motor drive coun...

Page 152: ...zle ink Fire 3 B 00000000Mdot Discharge amount of head 3 B nozzle ink 7 10 Maintenance Fire 4 A 00000000Mdot Discharge amount of head 4 A nozzle ink Fire 4 B 00000000Mdot Discharge amount of head 4 A nozzle ink 8 10 Maintenance Pump A 24926 Number of cycles of Pump A Pump B 24980 Number of cycles of Pump B 9 10 Maintenance Cut Sole 00000000 Cutter solenoid down time 10 10 2 Serious error history T...

Page 153: ...l 153 AP 74096 Rev 1 0 09 06 05 5 4 8 Head Signal Menu This menu is used to check the head driving signal Head Signal F1 Flush Mode1 F2 F3 Mode2 Mode3 F4 1 2 Head Signal F1 Mode5 Mode7 F2 2 2 Select Head Signal ENTER Flush Drive ...

Page 154: ...ility Adjustment Menu CW adjustment Prints out a print to adjust any gaps between the heads CW Adjustment Menu Band feed correction Prints out a print to correct the media feed amount for each pass Band Feed Correction Menu X Length Top bottom adjustment Sets the top and bottom margins Top bottom adjustment menu P_REAR sensor position adjustment Adjusts the position of the P_REAR sensor using shee...

Page 155: ...rforming skew check ensure that the media is set correctly Since the reference position where media has been set is determined the first time the media left edge is detected errors may result as follows if the media is not setup correctly Media errors occur during skew check and the operation stops Undefined Media occurs frequently during media initialization when the power is turned on or media i...

Page 156: ...e reader QRcode QRcode Input Head1 QRcode Head ID input ENTER Incorrectly entered Error Correctly entered Initial charge menu Press ENTER to re enter 3 When input from the operation panel is selected Input the parameters of the upper and lower sections of the head rank using the operation panel keys Panel QRcode ID1 H Head ID input 7BZ3E3CVXUWVWQQ 21 ENTER Incorrectly entered Error Press ENTER to ...

Page 157: ...a has been set the machine prints out head nozzle check patterns in the following modes The following is the description of the printing method 1 pass Single way Step 3 Check the printed head nozzle check patterns for the following points Check points are as follows Ink nozzle discharge amount omission discontinuity meandering Satellite T fence Nozzle alignment in vertical direction Nozzle alignme...

Page 158: ...e found in the ink discharge status of the head nozzles perform ink purge on the relevant heads Step 5 After the ink purge the system returns to the purge selection menu ChkNozzle Set Paper If media is not set Media set ChkNozzle Paper Initial End Media initialization ChkNozzle F1 End Output Pattern F2 1 2 ChkNozzle F1 Normal Powerful F2 F3 Little 2 2 If Normal cleaning is selected Normal Cleaning...

Page 159: ...art the self diagnostic function Notes Refer to Self Diagnosis Function Step 2 Select Adj HeadSlant Step 3 Print Slant pattern If dotted lines on pattern CW and CCW are not a straight line which you can check with a magnifying glass enlargement of at least 10 please go to step 4 Notes When the printing pattern is printed you will only see lines and no notifications of ink channels The head sequenc...

Page 160: ... well seated In case you only print uni directional adjust the CW till it is aligned perfectly In case you print bi directional and CW and CCW cannot be aligned more perfectly Divide the fault equally When printing the pattern the head identifications 1A 1B etc are not printed Analyse the pattern as shown below Be sure to have five lines for each color How to adjust What to become No Part 1 Angle ...

Page 161: ...ned below Step 1 In diagnostic mode go to Adjust Head Slant Step 2 Press the F2 key for F B front and back adjustment HeadSlant F1 Slant F B F2 F3 Check End F4 Step 3 Print out Front Back pattern First pattern A with 1A as reference is printed then pattern B with 4B as reference and finally A B A B B 4B is the reference head A 1A is the reference head ...

Page 162: ...elow Know you see 1A is Black 1B is Yellow etc in our color combination Step 4 Check if all nozzles are in 1 row by using a magnifying glass with an enlargement of at least 10 If not please proceed to step 5 Step 5 Loosen the screw with 1 turn which secures the Head Fixing Plate No Part 1 Head Fixing plate securing screw 2 Front Back Adjustment Screw ...

Page 163: ...tically be adjusted But in practice this isn t always a fact When your determine a small misalignment after adjusting A well readjust again until all nozzles of row A and B are perfectly aligned NOTE We only give an example for one colour combination Please refer to Operation Procedure Labels in the Maintenance Manual where you can find the other possible colour combinations Step 7 Tighten the scr...

Page 164: ...ant to move the even rows with dots to the right you have to increase the value For example The value is 20 adjust it to 30 for example The value is 20 adjust it to 10 for example When you want to move the even rows with dots to the left you have to decrease the value For example The value is 20 adjust it to 10 for example The value is 20 adjust it to 30 for example 4B 4A 3B 3A 2B 2A 1B 1A Step 5 ...

Page 165: ...ing with an enlargement of at least 10 When you want to move the even rows with dots to the right you have to increase the value For example The value is 20 adjust it to 30 for example The value is 20 adjust it to 10 for example When you want to move the even rows with dots to the left you have to decrease the value For example The value is 20 adjust it to 10 for example The value is 20 adjust it ...

Page 166: ...ia feed direction Then you enter the measured value through this menu The system uses this entered value to determine the PF encoder resolution parameter in the firmware To perform an X length Adjustment please follow the steps mentioned below Step 1 Go to Feed Adjustment Step 2 Set the parameter value to 900 mm Step 3 Print out the Feed Adjustment pattern Step 4 Measure the printed Band Feed Corr...

Page 167: ...ENTER CANCEL Feed Adj Enter Print Start ENTER Feed Adj Set paper A media is not set Media setting Feed Adj Paper Initial Finish media initialization Feed Adj Adjustment Print Display during adjustment printing Finish printing Feed Adj X Length 300 1010 500 0 mm ENTER Feed Adj Enter Print Start ...

Page 168: ...wing adjustment items for the results of the printing of the top bottom adjustment pattern Measurements are carried out at the center of the media The adjustment items are as follows Top distance Bottom distance Side margin 1 Top distance 2 Bottom distance 3 Side margin 4 Media feed direction Step 4 Input each measurement as a parameter Top Bottom Set Paper If media is not set Set media Top Bottom...

Page 169: ...s following the steps below Step 1 Set media as necessary Notes Use cutting media for adjusting the P_REAR sensor Set A3 cutting media in portrait orientation P_REAR sensor position adjustment is a process necessary during manufacturing This does not need to be done when band feed is compensated Step 2 After the media has been set a pattern printing with the P_REAR sensor position adjustment is pe...

Page 170: ...ia width ENTER Rear Sensor Rear Sensor 7 0 27 0 17 0 mm 5 5 10 Test print menu In this menu you can print out adjustment patterns for checking various adjustment items Make adjustments following the steps below Step 1 Set media as necessary Step 2 After media has been set the machine prints out the following test Printings Nozzle check Head nozzle check pattern Adjustment variables Set values of v...

Page 171: ...e ink has been drained install the head cleaning fixture Step 7 Press the ENTER key in the operation panel to supply the cleaning fluid Step 8 After the cleaning fluid has been supplied remove the head cleaning fixture Step 9 Drain the cleaning fluid by pressing the ENTER key in the operation panel Step 10 Initialize the waste ink history Notes When performing the ink cleaning always initialize th...

Page 172: ... ink Clean Head Ink Discharge End Ink draining Clean Head Set Cleaning jig Set the head cleaning jig and press the ENTER key to charge the cleaning liquid Clean Head Head Cleaning Charge cleaning liquid Clean Head Remove cleaning jig Remove the head cleaning jig and press the ENTER key to drain the cleaning liquid Clean Head Head Cleaning ...

Page 173: ... counter 1 0 Ink consumption counter 2 0 Ink consumption counter 3 0 Ink consumption counter 4 0 Ink consumption counter 5 0 Ink consumption counter 6 0 Ink consumption counter 7 0 Ink consumption counter 8 0 Cumulative printout timer 0 Waste ink counter 0 Ink ID mask Reset Initial ink charge flag Set Pressing the ENTER key in the operation panel performs the software counter initialization Pressi...

Page 174: ...eck patterns Pattern 1 Drawn with 1 inch 2 54 cm intervals Pattern 2 Draw a repetitive pattern with 1 4 inch 0 635 cm intervals every 4 lines and 0 63 cm intervals between each of the 4 lines Step 4 Confirm that it is drawn at 1 inch intervals as shown in the following drawing A Media feed direction 5 5 14 Fill printing menu A fill printing pattern is printed by both ends of the head A Media feed ...

Page 175: ...eads The Purge menu includes the following diagnosis items Diagnosis item Description Normal Performs normal purge Powerful Performs powerful purge Little Performs minimum purge Initial ink charge Performs initial ink charge Cleaning F1 Normal Powerfull F2 F3 Little Ink charge F4 Select item Normal cleaning Normal Cleaning ...

Page 176: ...s the following items Diagnosis item Description Nozzle Check Prints the head nozzle check pattern Adjustment variables Prints out the set values of various adjustment items Notes When serial numbers are not input to this product the serial numbers become blank spaces Print F1 Nozzle Adj Variable F2 Select item Nozzle check Check Nozzle Adjustment Print ...

Page 177: ...Menu Parameter F1 Initialize Update F2 5 8 1 Parameter Initialization Menu This menu initializes the adjustment parameters The parameters that can be initialized in this menu are as follows Capping position Media feed distance Serial number Head history Wiper history Waste ink history CR motor history PF motor history Pumps Waste tank Initialization of all items Initialize F1 P FeedLen serialNo F2...

Page 178: ...ignment CW adjustment Media feed distance Mechanical parameter Ink parameter Ink ID mask Serial number Notes If you update any parameter in the Parameter Update menu always turn the power OFF after quitting the menu The updated parameters will not be stored in the flash memory unless the system power is turned OFF Update F1 HeadRank PrintPos F2 F3 CW Adj P FeedLen F4 1 2 Update F1 Mechparm Inparm ...

Page 179: ... head ID has been entered the system shifts to the Ink Charge menu HeadRank HeadRank ID1 H Head ID input 1BZ3E3ECVXUWWQQ ENTER Incorrectly entered Error Press ENTER to re enter HeadRank ID1 L 00Y0IZVTTR 40UWJB ENTER HeadRank Update Parameter ENTER HeadRank Updating Parameter HeadRank CANCEL Ink charge ENTER Initial charge is not performed Rank input value is updated ENTER Charge 1 No Cartridge Cha...

Page 180: ...28 PrintPos Adj 1 Head 1B 28 If the parameter is updated PrintPos Adj PrintPos Adj 1 Head 4B ENTER Update Parameter 48 ENTER PrintPos Adj Updating parameter 3 CW This updates the CW adjustment parameters CW Adj Gap 1 2 400 400 0 CW Adj Gap 1 3 400 400 0 If the parameter is updated CW Adj CW Adj Gap 1 4 400 400 ENTER Update Parameter 0 ENTER CW Adj Updating Parameter ...

Page 181: ...nce Manual 181 AP 74096 Rev 1 0 09 06 05 4 Media feed distance This updates the media feed distance parameters PaperFeedLen X Length 290 1010 500 0 mm ENTER PaperFeedLen Update Parameter ENTER Update Updating Parameter ...

Page 182: ...sition parameters The setup items are as follows Top distance Bottom distance Side margin P_REAR sensor position Mechparm Top Length 0 40 0 5 0 mm Mechparm Bottom 0 40 0 5 0 mm Mechparm Side 0 20 0 5 0 mm Mechparm Rear Sensor 0 27 0 17 0 mm ENTER Mechparm Update Parameter ENTER Mechparm Updating Parameter ...

Page 183: ... Init Fill Flag Set ENTER InkParameter Update Parameter If the parameter is changed ENTER InkParameter Updating Parameter 7 Ink ID mask Update the ink ID mask parameters The setup items are as follows Set Ink ID is always fixed When a mask has been set any cartridge inserted will be handled as dye 4 colours fixed Reset Resets the ink ID mask Cartridge recognition becomes available via smart chip I...

Page 184: ... Cassette 2 Smart chip 3 Lines made by the sensors in the cartridge box Step 4 There are three possibilities Situation 1 The lines are in the middle This is the perfect situation the one which should be obtained Situation 2 The lines are lying on the black lines This is the situation when the printer will display the message No original ink The sensors do not detect the smart chip because the sens...

Page 185: ... Again move the smart chip a few millimetres above so that the sensor lines lie in the middle of the black lines as in situation 1 Step 5 Reposition the smart chip in case of situation 2 or 3 in function of the cartridge box and its tolerance Be sure to obtain the first situation where the lines lie in between the black lines Caution All dimensions should be respected There is only a little tolera...

Page 186: ...entry This is for entering the serial number SerialNo DD6 000001 SerialNo DD6C 00001 SerialNo DD6C1 0001 SerialNo DD6C12 001 SerialNo DD6C123 01 SerialNo DD6C1234 1 SerialNo DD6C12345 Notes The third figure of a serial number differs with the machine size 6 65 inch 8 90 inch ...

Page 187: ...lock Tests head lock operation Performs wiper up down operation via the selecting menu Head Lock Endurance menu Pump Drives the positive negative pressure pump motor Pump Endurance menu Lever motor Drives the lever motor Sequential Printing Endurance Menu Nozzle print Prints out a printing by printer heads repeatedly Sequential Printing Endurance Menu General endurance Performs endurance running o...

Page 188: ... the number of endurance running cycles 1 to 10000 Notes If the number of endurance running cycles has been set to 1 the units continuously repeat endurance running until a key input is given from the operation panel The maximum counter value for endurance running cycles is 99999999 up to 8 digit number If the number of cycles exceeds the maximum value the counter is reset to 0 Speed CW Speed 240 ...

Page 189: ...o 10000 Notes The motor drive parameters are determined as follows depending on the media feed amount Speed 54 cps Acceleration 0 1 G Deceleration 0 1 G If the number of endurance running cycles is set to 1 the units continuously repeat endurance running until a key input is given from the operation panel The maximum counter value for endurance running cycles is 99999999 up to 8 digit number If th...

Page 190: ...ription Parameters Remarks Page size Sets amount of media feeds per endurance operation 30 to 3000 Unit mm Number of endurance running cycles Set the number of endurance running cycles 1 to 10000 Waiting time Set the waiting time after one cycle of endurance running 40 Unit second Notes If the number of endurance running cycles is set to 1 the units continuously repeat endurance running until a ke...

Page 191: ...nd Number of endurance running cycles Set the number of endurance running cycles 1 to 10000 Notes If the number of endurance running cycles is set to 1 the units continuously repeat endurance running until a key input is given from the operation panel The maximum counter value for endurance running cycles is 99999999 up to 8 digit number If the number of cycles exceeds the maximum value the counte...

Page 192: ...according to the set items Notes Refer to Head Up Down Endurance Menu The wait time for head lock endurance is set to 10 seconds Head lock Wiper U D Yes No Wiper up and down Yes ENTER LifeCount Count 1 10000 Number of endurance running cycles 50 ENTER Head Lock Time Wait sec 10 Check wait time ENTER to perform endurance Head Lock Count 5 Perform endurance running End Head Lock End 50 ...

Page 193: ...l Low Number of endurance running cycles Set the number of endurance running cycles 1 to 10000 Notes If the number of endurance running cycles is set to 1 the units continuously repeat endurance running until a key input is given from the operation panel The maximum counter value for endurance running cycles is 99999999 up to 8 digit number If the number of cycles exceeds the maximum value the cou...

Page 194: ...es Set the number of endurance running cycles 1 to 10000 Notes If the number of endurance running cycles is set to 1 the units continuously repeat endurance running until a key input is given from the operation panel The maximum counter value for endurance running cycles is 99999999 up to 8 digit number If the number of cycles exceeds the maximum value the counter is reset to 0 LifeCount Count 1 1...

Page 195: ...ber of endurance running cycles Set the number of endurance running cycles 1 to 10000 Notes If the number of endurance running cycles is set to 1 the units continuously repeat endurance running until a key input is given from the operation panel The maximum counter value for endurance running cycles is 99999999 up to 8 digit number If the number of cycles exceeds the maximum value the counter is r...

Page 196: ... Set the number of endurance running cycles 1 to 10000 Notes If the number of endurance running cycles is set to 1 the units continuously repeat endurance running until a key input is given from the operation panel The maximum counter value for endurance running cycles is 99999999 up to 8 digit number If the number of cycles exceeds the maximum value the counter is reset to 0 Speed CW Speed 240 30...

Page 197: ...ccurrence of the serious error Check CR Motor 50 Number of endurance running cycles CR Motor PF Motor 0 Number of endurance running cycles PF Motor 1 5 Check Cutter 33 Number of endurance running cycles Cutter Head U D 55 Number of endurance running cycles Head 2 5 up down Check Head lock 77 Number of endurance running cycles head lock Wiper 77 Number of endurance running cycles wiper 3 5 Check Pu...

Page 198: ...4096 Rev 1 0 09 06 05 5 10 HEAD LOCK MENU Lock and unlock the head lock The following items are in the head lock menu Lock Locks the head Unlock Releases the head lock Head lock F1 Lock Unlock F2 1 1 Select unlock Unlock Wait Little time ...

Page 199: ...is menu heats the temperature up to 50 C Heater Test 50 Menu Test Max This menu heats the temperature up to the maximum temperature Heater Test Max Menu Version This menu displays the version of the control heater board Heater Version Menu Adjust For calibration of the heaters For future use only Heater Adjust Menu Heating System F1 Status Temperature F2 F3 Test 30 Test 50 F4 1 2 Heating System F1...

Page 200: ...t 50 Menu This menu heats the temperature up to 50 C Test 50 Sending to heat system The display will mention de current temperature You can follow the heating of the heater elements on the display up to 30 C Temperature A R50 B1 R50 B2 R50 C R51 D1 R50 D2 R50 5 11 5 Heater Test Max Menu This menu heats the temperature up to maximum temperature Test MAx Sending to heat system The display will menti...

Page 201: ... also be displayed when an error occurs so you know the moment when the error occurred 12mins minutes remaining in the current cycle ON FAN ON means heating OFF means cooling down FAN means fans on Cycles Heating to max temps with fans on 20min 0 4 8 12 16 Cooling down with fans on 10min 1 5 9 13 17 Heating to max temps with fans off 20min 2 6 10 14 18 Cooling down with fans off 10min 3 7 11 15 19...

Page 202: ...nual 202 AP 74096 Rev 1 0 09 06 05 5 12 SOL PREPARE MENU Loading ink for the first time Please refer to the User s Guide SOL prepare Init SOL flag Æ F2 Reset Æ F4 5 13 SMS MENU GEN 3 ink support Init GEN 3 flag Æ F2 Set Æ F4 ...

Page 203: ...xchanged etc Step 1 If the system is in the operation mode or the self diagnosis menu mode press the POWER key to power off the unit Step 2 Press the POWER key while simultaneously pressing and holding the MENU key and the MENU key Step 3 Select the machine size MachineSize F1 65inch 90inch F2 65inch 1 1 Select item Select Finish Please re starting Step 4 Power OFF the unit ...

Page 204: ...Spitfire Maintenance Manual 204 AP 74096 Rev 1 0 09 06 05 ...

Page 205: ...maintenance mode and provides the list of available diagnosis items 6 2 1 Starting Up Maintenance Mode To use the maintenance mode you should first call up the maintenance menu on the operation panel The maintenance menu is completely independent of the normal operation mode and setup menu display mode To call up the maintenance menu follow the steps below Step 1 If the system is in the operation ...

Page 206: ...sumption counter 7 Rest ink 8 Displays ink consumption counter 8 Cutter service life Displays the cutter service life counter Number of prints Displays the counter for the total number of prints Waste ink Displays the service life counter for the waste liquid tank right Cleaner Displays the cleaning unit life counter CR motor Displays the CR motor service life counter PF motor Displays the PF moto...

Page 207: ...0000000 4 12 INDICATION CutterLife 00000000 PrintNumber 00000000 5 12 INDICATION WasteInk 00000000 Cleaner 00000000 6 12 INDICATION CR Motor 00000000Mdot PF Motor 00000000Mdot 7 12 INDICATION Pump A 00000000 Pump B 00000000 8 12 INDICATION Head 1A 00000000Mdot Head 1B 00000000Mdot 9 12 INDICATION Head 2A 00000000Mdot Head 2B 00000000Mdot 10 12 INDICATION Head 3A 00000000Mdot Head 3B 00000000Mdot 1...

Page 208: ...initialization Initializes the cutter cumulative counter CR motor initialization Initializes the CR motor service life counter PF motor initialization Initializes the PF motor service life counter Cleaning initialization Initializes the cleaning wiper service life counter Pump A Initializes the head pump life service counter for heads 1 and 2 Pump B Initializes the head pump life service counter f...

Page 209: ...e Ethernet Board Cover Step 3 Onto the installed card you can see a sticker with a FM0 number Notes Write down this number FM0 xxxxxx Important are the 6 digits x Step 4 Based on this number Mutoh Europe s service department can provide you the correct MAC address for your printer Step 5 Reinstall the covers 6 3 3 2 Insert the MAC address into the printer Step 1 Power on the unit in a special mode...

Page 210: ...F3 and F4 key to insert the MAC address Step 9 Press the ENTER key to confirm Step 10 Press the POWER key to power OFF the unit 6 3 4 Head Voltage In this menu you can change the head voltage compensation value from 9 to 2 5 The default value is 0 If your Spitfire does not print perfectly in 360x360 change the value to optimize your printquality Head VLT 0 0 ...

Page 211: ...ead nozzle check Head Nozzle Check Menu 3 Head angle check Head Slant Check Menu 4 Head precision adjustment Head precision adjustment 5 Repeatability adjustment Repeatability Adjustment Menu 6 CW adjustment CW Adjustment Menu 7 Test Print Test print menu Print head 8 Head unit lifespan count reset Parameter Initialization Menu 1 Parameter backup Parameter backup 2 Firmware installation Firmware i...

Page 212: ...menu 5 Test Print Test print menu PF motor assembly 6 Initializing PF motor history Parameter Initialization Menu 1 Media sensor sensitivity adjustment Media sensor sensitivity adjustment P_EDGE sensor assembly 2 Top and bottom adjustment Top bottom adjustment menu Cover sensor assembly 1 Cover sensor assembly position adjustment Cover sensor adjustment 1 PF_ENC inspection Encoder Menu 2 Band feed...

Page 213: ...n check Head Nozzle Check Menu Sequential Printing Endurance Menu 4 Head nozzle check Head Nozzle Check Menu 5 Head angle check Head Slant Check Menu 6 Head precision adjustment Head precision adjustment 7 Repeatability adjustment Repeatability adjustment Menu 8 CW adjustment Repeatability Adjustment Menu 9 Top and bottom adjustment P_REAR sensor position adjustment menu Carriage assembly 10 Test ...

Page 214: ... or deleted If it is necessary to replace the Mainboard while performing maintenance work make a parameter backup You can shorten some of the adjustment procedures by matching the printer mechanism with the new Mainboard Caution Before making a parameter backup make sure that the power source to the printer is OFF If the operation is performed with the power source on the Mainboard could be damage...

Page 215: ...rameter backup into the memory card connector slot J104 on the mainboard assembly Notes Install the memory card so that its front is toward the inside of the printer Step 3 Turn the power to the printer on After all of the lamps on the operation panel light up the LED display on the panel displays PRINTER CARD Step 4 Press the ENTER key on the operation panel The LED display on the operation panel...

Page 216: ...tion panel The LED display on the operation panel displays C P Started Backup parameter creation begins Step 5 If the backup parameter has been created correctly C P Completed is displayed on the operation panel Step 6 Turn off the power source to the printer Step 7 Remove the memory card for parameter backup Step 8 Reinstall the memory cover 2 When not using a flash memory card The settings shoul...

Page 217: ...power on could result in damage to the Mainboard assembly or cause the data to not be installed correctly 7 4 1 Tools required for work The following tools are required to install firmware Flash memory card or compatible computer Notes Refer to Jig and Tool list 7 4 2 Installation procedure The procedure for installing firmware is explained below Use the following procedure to install firmware Imp...

Page 218: ...arts Step 5 Check if the buzzer sounded and whether the firmware was installed correctly Step 6 Turn off the power source to the printer Step 7 Remove the memory card for firmware installation Step 8 Reinstall the memory cover 2 When using a computer Step 1 Using a printer cable connect the PC to the printer Step 2 Turn the power of the printer ON All lamps will flash for an instant Step 3 Press t...

Page 219: ...e follow the instructions mentioned below Important Before updating the heater system board make sure you already installed the firmware into the Spitfire Step 1 Make sure the printer is OFF Step 2 Press simultaneously the CANCEL and the ENTER key while turning the printer ON Step 3 The display will mention the following message User Setting Rem Update F2 CRD Update 1 1 Step 4 Press the F2 key Ste...

Page 220: ...e required when adjusting the tension of the steel belt Tension gauge max 2 0 N 200 g Steel belt tension attachment 2 for gauge diameter 2mm 0 08in or less Notes Refer to jig and Tool list 7 5 2 Adjustment Procedure Use the following procedure to adjust the tension of the steel belt Step 1 Place the tension gauge at the center of the steel belt 1 steel belt 2 Tension gauge Notes The regulation val...

Page 221: ... values adjust the steel belt tension screws 1 Steel belt 2 Steel belt tension screw 3 CR slave pulley Step 3 Move the CR cursor to the left and right once or twice Adjust the CR driven pulley until the upper and lower margins are identical Caution If the tension is not equivalent across the entire belt it could snap during operation ...

Page 222: ... gauge max 50 N 5 kgf Notes Refer to Jig and tool list 7 6 2 Adjustment Procedure Use the following procedure to adjust the tension of the PF deceleration belt Step 1 Loosen the 2 screws fixing the PF motor installation board Step 2 Install the tension gauge on the PF motor installation board and pull it in the direction shown on the figure below 1 PF deceleration belt 2 Screws M3x6 fixing the PF ...

Page 223: ...ep 2 Select Adj HeadSlant Step 3 Print Slant pattern If dotted lines on pattern CW and CCW are not a straight line which you can check with a magnifying glass enlargement of at least 10 please go to step 4 Notes When the printing pattern is printed you will only see lines and no notifications of ink channels The head sequence shown below 1A 1B 2A 2B 3A 3B 4A 4B Step 4 Loosen the screw with one tur...

Page 224: ... directional adjust the CW till it is aligned perfectly In case you print bi directional and CW and CCW cannot be aligned more perfectly Divide the fault equally Notes When printing the pattern the head identifications 1A 1B etc are not printed Analyse the pattern as shown below Be sure to have five lines for each color How to adjust What to become No Part 1 Angle adjustment screw Step 6 Tighten t...

Page 225: ...s mentioned below Step 1 In diagnostic mode go to Adjust Head Slant Step 2 Press the F2 key for F B front and back adjustment HeadSlant F1 Slant F B F2 F3 Check End F4 Step 3 Print out Front Back pattern First pattern A with 1A as reference is printed then pattern B with 4B as reference and finally A B A B B 4B is the reference head A 1A is the reference head ...

Page 226: ...elow Know you see 1A is Black 1B is Yellow etc in our color combination Step 4 Check if all nozzles are in 1 row by using a magnifying glass with an enlargement of at least 10 If not please proceed to step 5 Step 5 Loosen the screw with 1 turn which secures the Head Fixing Plate No Part 1 Head Fixing plate securing screw 2 Front Back Adjustment Screw ...

Page 227: ...tically be adjusted But in practice this isn t always a fact When your determine a small misalignment after adjusting A well readjust again until all nozzles of row A and B are perfectly aligned NOTE We only give an example for one colour combination Please refer to Operation Procedure Labels in the Maintenance Manual where you can find the other possible colour combinations Step 7 Tighten the scr...

Page 228: ...right you have to increase the value For example The value is 20 adjust it to 30 for example The value is 20 adjust it to 10 for example When you want to move the even rows with dots to the left you have to decrease the value For example The value is 20 adjust it to 10 for example The value is 20 adjust it to 30 for example 4B 4A 3B 3A 2B 2A 1B 1A Notes For 90 inch specifications the head 5 A 5 B ...

Page 229: ... you want to move the even rows with dots to the right you have to increase the value For example The value is 20 adjust it to 30 for example The value is 20 adjust it to 10 for example When you want to move the even rows with dots to the left you have to decrease the value For example The value is 20 adjust it to 10 for example The value is 20 adjust it to 30 for example 1B 1A 1B 1A 1B 1A 4B 4A 3...

Page 230: ...f Notes Refer to Jig and Tool List 7 10 2 Adjustment Procedure Use the following procedure to adjust the tension of the CR deceleration belt Step 1 Loosen the 4 hexagon socket head cap screws fixing the CR motor installation board 1 CR motor installation board 2 Hexagon socket head cap screw 3 CR motor assembly 4 Tension gauge Step 2 Install the tension gauge on the PF motor installation board Ste...

Page 231: ...heck Step 4 Select Sensor Etc on the sensor menu Step 5 Open and close the front cover assembly and make sure the dimension between the media guide and the front cover end is 21 mm and the display in the operation panel is switched as follows Front cover Operation panel display Open Sensor open Closed Sensor closed Notes Use a block gauge to measure the height of the front cover when opening it St...

Page 232: ...ocedures below Step 1 Unlock the head lock according to Head Lock Menu Step 2 Move the CR cursor on the platen Step 3 Remove the head cover according to Removing the head cover Step 4 Point slide gear mark down so that heads move into low position Step 5 Loosen the screws 2 one on the right one on the left that fasten the head U D eccentric shaft lever 1 Head U D eccentric shaft lever 2 Screws fix...

Page 233: ...2 mm side Step 10 Fasten the screws 2 one on the right one on the left that fasten the head U D eccentric shaft lever Step 11 Apply non reflective tape to the head U D eccentric shaft lever as shown in the following printing Notes Completely cover the screw heads with non reflective tape If non reflective tape cannot be applied to chosen location the head slide sensor may not detect screw head pro...

Page 234: ... off the accuracy of the sensor may be affected A non conductive type screw driver should be used when adjusting the control on the Mainboard assembly Otherwise a short circuit may result if the driver contacts the metal parts such as electronics parts on the Mainboard assembly or the frame 7 13 1 Tools required for work The following tools are required for adjusting the P_EDGE sensor Reference me...

Page 235: ...ck Step 4 Check if the installation angle of the P_EDGE sensor is 15 Step 5 In the inspection menu select Check Check Step 6 Display Sensor PaperEdgeAD Step 7 Open the front cover Step 8 Move the carriage so that the dimension between the right edge of the standard media and the cutter is 5 to 10 cm 1 Razor Blade 2 Carriage ...

Page 236: ... in the operation panel become the adjustment value Control R693 Rough adjustment Control R694 Fine adjustment 2 LOW level without media A D value check Step 1 Adjust the A D value of the HIGH level following the 1 HIGH level A D value adjustment procedure Step 2 Align the cutter and the right edge of the standard media by moving the carriage 1 Razor Blade ...

Page 237: ...r are not the adjustment value 1 Checking the installation angle about 15 of the P_EDGE sensor assembly 2 Replacing the P_EDGE sensor assembly 3 Re inspecting the Mainboard assembly Step 3 Make sure that the values displayed in the operation panel are as shown below In hexadecimal number 30 to 0 In decimal number 48 to 0 ...

Page 238: ... Notes Refer to Cutter Endurance menu Step 2 If media guide F has been installed at an angle adjust it Notes Refer to Removing media guide F Step 3 Loosen the screw fixing the cutter holder 1 Cutter holder 2 Screws M3x6 fixing the cutter holder Step 4 Slide the cutter holder forward and backward as shown in the following figure so that the dimension between the cutter blade and the cutter groove o...

Page 239: ...enance Manual 239 AP 74096 Rev 1 0 09 06 05 Step 6 Insert paper into unit Manually place an indentation into paper Step 7 Confirm that the distance between paper indentation and cutter groove is between 0 2 and 0 7mm ...

Page 240: ...Spitfire Maintenance Manual 240 AP 74096 Rev 1 0 09 06 05 7 15 PUMP TUBING LAYOUT FOR PUMP ASSEMBLY 7 15 1 Pump tubing layout 1 waste tube connection 2 connection to the head caps Spitfire 65 90 ...

Page 241: ... when replacing the tubings it is possible to have kinks in the tubings Please avoid this by turning the tubing to the left or the right at the head connection and or waste tube connection 2 Also be careful the tubings do not touch or get stuck in the gears 1 Critical tubings 2 Gears ...

Page 242: ...hine wait 10 sec after power off Error message Heat System Not Found Damaged power supply replace Notes In case of this error message it is possible that the supply does not work due to a snubber problem on the power distribution board EY 80203 3 possibilities Æ Snubber resistor cut with cap 100nF Malfunction is not caused by the snubber Æ Resistor not cut capacitor 4 7nF disc shape Malfunction is...

Page 243: ... LED D2 ALIVE Blinking OK Fatal error µP lockup LED D1 ERROR No error Error occurred LED D5 8000 RX TX Communication ok No communication LED D7 8000 RX TX Communication ok No communication LED D3 Programming led Not used for user LED D6 Programming led Not used for user OK Burned SMD L11 L2 L6 L13 Coil No problem Temperature sensor cable shorted to chassis indication which cable has a problem ...

Page 244: ...time for a short period After a warm start up the selftest will not run During normal operation leds can go on in a random manner 7 16 4 Heater Elements Resistance Ω 65 90 A 2 x 32 3 2 x 24 2 B1 B2 2 x 65 5 2 x 44 C 2 x 32 3 2 x 22 5 D1 D2 2 x 22 5 2 x 22 5 Thermal Sensor 10k 10k When checking the thermal sensors also measure them with the chassis as a reference If the resistance is not infinite t...

Page 245: ...tfire 4 seconds beep error Heater D In case of a defective fuse on a D heater check for isolation on the temperature sensors Some machines were released without isolation patches on the temperature sensors and cause the strips to overheat Heater A In earlier machines strips were mounted with a fuse with a critical narrow margin Please do not pass 48 C in the menu setting This will be solved in suc...

Page 246: ...y 50Hz 60Hz Fuse 1 OK NOK OPEN Power Supply LED Green ON OFF Flashes Control Board LEDS ON OFF Flashes LED D8 LED D1 LED D2 LED D5 LED D7 LED D3 LED D6 Filters OK Bad visual SMD L11 SMD L2 SMD L6 SMD L8 Power Board D2 Red Green revC Power ON OFF D1 110V 220V ON OFF D23 21 19 13 6 4 Heater On Flashes Cold Start up _______________________________________________ Operation ___________________________...

Page 247: ...e 1 The Flush Box Height Jig Tool JD 80001 2 The Spacer kit flush box KY 80002 Step 1 Remove the I H cover Step 2 Remove side cover R Step 3 Remove side cover L Step 4 Remove the front cover Step 5 Start up in Diagnostic Mode and Unlock the Head Head lock F1 Lock Unlock F2 1 1 Select unlock Unlock Wait Little time Step 6 Move the carriage to the left and place the flushing box height jig tool on t...

Page 248: ...rval but not the second 1 Interval 1 3 Reference of the head 2 Interval 2 Step 9 When the carriage pass both intervals move the carriage to the left Loosen the screw of the flushing box a bit and install one or more spacers 1 Screw 2 Spacer 0 5 mm or 1 mm Note The Spacer kit flush box KY 80002 consists out of 10 spacers with thickness 0 5 mm and 10 with thickness 1 0 mm ...

Page 249: ...Spitfire Maintenance Manual 249 AP 74096 Rev 1 0 09 06 05 Thickness 0 5 mm DF 44237 Thickness 1 0 mm DF 44236 Step 10 Tighten the screw and repeat step 10 to 12 until adjustment is correct ...

Page 250: ...Spitfire Maintenance Manual 250 AP 74096 Rev 1 0 09 06 05 ...

Page 251: ...se you may suffer electric shock or the machine s electric circuits may be damaged Disconnect all cables from the machine Not doing so could cause damage to the printer Caution Ensure there is sufficient space around the printer when performing maintenance work If you need to operate the printer with the cover removed for maintenance be careful not to get hurt by the moving parts In the periodical...

Page 252: ...r year Media dust accumulation Foreign objects Damages Clean it Please note If ink deposits are present remove them with a dampened cloth and wipe the area with a clean dry cloth Timing fence CR encoder detection slit plate Several times per year Media dust accumulation Foreign objects Damages Clean it If any damages are found replace the part P_REAR sensor surface Several times per year Media dus...

Page 253: ...ily daily daily 7 daily daily daily daily daily daily daily daily daily daily daily daily 8 weekly weekly weekly weekly weekly weekly weekly weekly weekly weekly weekly weekly 9 weekly weekly weekly weekly weekly weekly weekly weekly weekly weekly weekly weekly N Part number Quantity Action 1 DE 11629 ME 80771 AP 51600 1 4 1 CHANGE WIPER ARM WIPERS SPONGE 2 MY 35381 ME 80771 1 4 CHANGE WIPER ARM A...

Page 254: ... 0 09 06 05 User Maintenance Kit for Spitfire KY 80229 1 Wiper Arm 5 7 Spitting Box Pads 12 2 Wiper assembly 1 8 Polyknit wipers 300 3 Absorbent Plate 6 9 Gloves 300 4 Cleaning Liquid 250 ml 3 10 Swabs 150 5 Absorbents 25 11 Pipettes 60 6 Wipers 24 ...

Page 255: ...motor belt when needed 18 KY 80050 as required Apply grease on roller path carriage when needed 19 KY 80050 as required Apply grease on capping station camm gears when needed 20 as required Dust removal in fan area underneath print platform maintenance cycle Kit 6 months KY 80226 Description Partnr Needed for Cycle 1 Dampers MY 42110 8x 10 2 Pumps MY 80300L 2x 11 3 Tubing pumps ME 80035 3 2meter 1...

Page 256: ...rs 2 Dampers Head 8 Dampers in total 11 Replacing the pump area 12 Pump tubing layout 13 Replacing the Flushing Box Assembly Replacing the spitting box DE 35085 14 Replacing the Cap Station Assembly Maintenance Assembly 15 Replacing the Capping Station 16 1 head up down cams 17 1 y motor belt ...

Page 257: ...Spitfire Maintenance Manual 257 AP 74096 Rev 1 0 09 06 05 18 1 roller path 2 carriage 19 1 capping station cam 2 gears 20 1 fan area ...

Page 258: ...e life of a service part To know the life of a service part check the maintenance counter from the counter display menu in the maintenance mode Notes Refer to Counter Display Menu for more details of the counter display menu Name Life expectancy Warning display Print head 28 billion dot Warning at 95 Warning Head Life ...

Page 259: ... Co Ltd 15 Cleaning liquid T17S250CLN 16 Bottle for cleaning liquid 500 ml JD 42054 Generic product 2 Tools for adjustment No Name Part code Remarks 1 Personal computer Generic product Printer port mounted parts 2 Printer cable Generic product Amphenol 36P male connector 3 Tension gauge Generic product For measuring 5 000g Max Reference maker Oba Keiki Seisakusho 4 Tension gauge Generic product Ma...

Page 260: ...ning drawing Coating the hole that fastens the return pulley mounting plate Kanto Kasei Co Ltd FLOIL G MK 1 Y rail and Roller guide When inserting the Y rail apply to the lower face of the roller guide Kanto Kasei Co Ltd FLOIL G MK 1 Pressurizing axis bearing Coating the upper part and shaft insertion part Kanto Kasei Co Ltd FLOIL G MK 1 Pressurizing cam Apply to the cam components Kanto Kasei Co ...

Page 261: ...k Loctite 243 Cursor Components Step bore screw Screw lock applying to the shoulder screw that fastens the cursor and head mounting plate Loctite 243 Maintenance components E ring Apply to each of the E rings prevents noise due to vibration Loctite 243 Scroller receptacle R components Set screw Apply the screw lock to the adjusting knob set screw Loctite 243 Others Screw Apply to the position of t...

Page 262: ...tion Step 1 Turn on the power to the product Step 2 Verify if the product is at a normal status Step 3 Start the auto diagnostic function Notes Refer to Self Diagnosis Function Step 4 Select Adj CleanHead Step 5 Select CleanHead menu Notes Refer to Head wash menu Step 6 When the head cleaning has been finished turn the power OFF Step 7 Remove the scroller Step 8 Disconnect the power cable and all ...

Page 263: ...o the User s Guide Step 12 Package the machine 2 Task after transportation Step 1 Unpack assemble and install the machine Step 2 Reinstall the winding system Notes Do not forget to align the winding system after installation Please refer to the users guide of your winding system Step 3 Make the machine ready for operation ...

Page 264: ...Spitfire Maintenance Manual 264 AP 74096 Rev 1 0 09 06 05 ...

Page 265: ...product is operating normally and when an error occurs There are the following types of messages Priority level Message Type Description Refer to 1 Operating condition display Displayed when the product is operating normally Operating condition display 2 Heating system error Displayed when heating element errors occurs during operation Heating system error 3 Message type errors Message type errors...

Page 266: ... board assembly HEAD_DRV board assembly and cooling fan assembly Cover sensor adjustment 1 Cover Open The front cover is open 3 The Mainboard assembly may have a problem Replace the Mainboard assembly Replacing the Mainboard assembly HDD_Extension board assembly HEAD_DRV board assembly and cooling fan assembly 1 Check the operation of the transmission photosensor for the lever up down via Test Sen...

Page 267: ...fan assembly 1 Check he operation of the Test Sensor via the self diagnostic function If OFF is displayed when he paper is setup replace he P_REAR sensor assembly Replacing the P_REAR_R sensor assembly and P_REAR_L sensor assembly 2 Make sure P_REAR sensor assembly cables underneath the paper guide R are securely connected Securely connect the cables to Mainboard assembly connectors J128 and J129 ...

Page 268: ...DGE sensor assembly 2 Make sure the P_EDGE sensor assembly connector at the cursor is securely connected Securely connect it to CR board assembly connector J234 Replacing the Mainboard assembly HDD_Extension board assembly HEAD_DRV board assembly and cooling fan assembly 3 Make sure the R_REAR sensor assembly cables underneath paper guide R are securely connected Securely connect the cables to Mai...

Page 269: ...the cutter cap securely been installed Reset the cutter cap securely Please refer to the User s Guide 3 Check the cutter s up and down sliding operation If it does not rise Go to step 4 If it rises Go to step 5 3 Paper Cut Error Even though cutting operation was performed the paper was not completely cut and removed 4 Check if the cutter drops to the bottom end under its own weight when the cutter...

Page 270: ...ly HDD_Extension board assembly HEAD_DRV board assembly and cooling fan assembly 6 Open CR cable faulty solenoid assembly faulty board assembly etc may be the cause Replace the CR tape power cables Replace the solenoid assembly Replace the CR board assembly Replace the Mainboard assembly Replacing the steel bearer tube guide CR tape power cable and ink tube Replacing the cutter holder cutter sprin...

Page 271: ...stic function Operate the lever at the end detecting element of the ink sensor assembly to check if the ink end indication changes At this time the sensor for detecting the presence of cartridges is set to Yes If there is no response replace the ink sensor assembly Sensor menu Replacing the I H ink holder assembly 5 6 Near End Ink End The remaining amount of ink is low Printing is still possible T...

Page 272: ... does take effect when the waste ink is disposed of and waste ink history is initialized the Mainboard may be damaged Replace the Mainboard assembly Replacing the Mainboard assembly HDD_Extension board assembly HEAD_DRV board assembly and cooling fan assembly 1 Check if the message is still displayed after turning the power off and then back on again When a message is displayed Go to step 2 2 The ...

Page 273: ...mbly CN51 CN52 2 The HDD_MOTHER board assembly may be damaged Replace the ink tube Initializing CR motor history 3 Hard disk may be damaged Replace the hard disks 11 Hard disk status connect error There is a problem in the hard disk connections 4 The Mainboard assembly may be damaged Replace the Mainboard assembly Replacing the Mainboard assembly HDD_Extension board assembly HEAD_DRV board assembl...

Page 274: ...lowing connectors Mainboard J120 Replacing the Mainboard assembly HDD_Extension board assembly HEAD_DRV board assembly and cooling fan assembly 4 The Mainboard assembly may be damaged Replace the Mainboard assembly Replacing the Mainboard assembly HDD_Extension board assembly HEAD_DRV board assembly and cooling fan assembly Notes The number between brackets on the error display indicates the cartr...

Page 275: ...cted properly 12 Conn err Left D2 Sensor D2 Check if the left sensor is connected properly 13 Conn err Right D2 Sensor D2 Check if the right sensor is connected properly 14 Couldn t reach temp Heater strip After 10 minutes temperature is not reached Check the heater strips 15 Err Temp 85 C Heater strip Temperature comes higher then the limit Check the heater strips 16 Connection err A Rear Heater ...

Page 276: ...and Online frame error 2 I 15 2 error command Overrun error 3 I 15 3 error command Online parity error 4 I 15 4 error command Sum check error 5 I 15 5 error command ESC parameter 6 I 15 6 error command Undefined ESC 7 I 15 7 error command Incorrect letters ESC 8 I 15 8 error command Numeral character ESC 9 I 15 9 error command Parameter error ESC 10 I 15 10 error command Buffer overflow 1 Check th...

Page 277: ...ined in command modes was analyzed 2 MH02 error command Parameter error Number of parameters following command is incorrect 3 MHO3 error command Numeric error Number of parameters following command is incorrect 4 MH04 error command Undefined letter set Letter sets that should not exist do exist 5 MH05 error command Buffer overflow Polygon buffer or downloadable character buffer overflows 1 Check t...

Page 278: ...s occurred solve the problems to restart the printer and delete the error 1 CPU system critical errors No Message Phenomenon Check point Action Refer to 1 E 001 error DRAM Standard DRAM error Abnormal condition in standard memory mounted on Mainboard assembly 1 Mainboard assembly may be defective Replace Mainboard assembly Replacing the Mainboard assembly HDD_Extension board assembly HEAD_DRV boar...

Page 279: ...r CPU Err 07 Bus exception errors Loading and storing buss errors occurred while loading and storing commands 10 E 016 error CPU Err 08 System call exception errors System call trouble occurred 11 E 016 error CPU Err 09 Break point exception error trouble occurred in the break points 12 E 016 error CPU Err 10 Reservation command exception errors trouble occurred in the reservation commands 13 E 01...

Page 280: ...mended value and feedback from the encoder are significantly different 1 Check error history from Test history of self diagnosis function History menu 2 E067 error Paper feed encoder Trouble occurred on paper travel x axis during operation Displayed when there is no feedback from the encoder 2 Set endurance running cycles to 50 or more from Life PF motor of self diagnosis function and check if X a...

Page 281: ...uble occurred in the head travel Y axis during operation Displayed when there is no feedback from the encoder 2 With the power supply off move the carriage side to side to check for jamming Refer to Error E072 Clean and lubricate the rollers of the CR rail Lubrication Bonding 7 E 070 Error CR Timeout Err Time out occurred in the head travel Y axis during operation Displayed when he carriage has no...

Page 282: ...he connections of the Mainboard assembly connector J155 J156 are good and check the operation of the cover sensor via Test Sensor of the self diagnostic function Replacing the CR motor assembly Replacing the CR board assembly Replacing the steel bearer tube guide CR tape power cable and ink tube 8 E 072 Error CR Over Current An overload occurred in the CR motor Y axis during operation 6 The Mainbo...

Page 283: ...e cover sensor assembly is good Mainboard J155 J156 Sensor Menu 2 The cover sensor assembly may be damaged Replace the cover sensor assembly Replace the cover R sensor assembly and the cover L sensor assembly 10 E 074 Error Cover Trouble occurred in the cover sensor 3 The Mainboard assembly may have a problem Replace the Mainboard assembly Replacing the Mainboard assembly HDD_Extension board assem...

Page 284: ... sensor via Sensor HD_SLID E of the self diagnostic function Make sure that the connections of the HD_SLIDE sensor assembly connectors are good Mainboard J127 Sensor Menu 2 Make sure that the connections of the HD_SLIDE sensor assembly connectors are good Replace the HD_SLIDE sensor assembly Replacing the SLIDE motor assembly HD_SLIDE sensor assembly and slide motor installation board 3 The SLIDE ...

Page 285: ...e connections of the CR tape power cables are good Redo the connections of the following connectors CR board J201 J216 Replacing the CR board assembly 3 The print head assembly may be damaged Replace the print head assembly Replacing the print head assembly and head tape power cable Counter initialization menu 4 The CR board assembly may be damaged Replace the CR board assembly Replacing the CR bo...

Page 286: ... the sensor element using cotton swabs Replacing the transmission photosensor 4 Is the transmission photosensor cable at the lever motor securely installed Securely connect the cable for the transmission photosensor cable to Mainboard assembly connectors J123 and J124 Replacing the Mainboard assembly HDD_Extension board assembly HEAD_DRV board assembly and cooling fan assembly 16 E 080 Error Lever...

Page 287: ...r assembly wiper arm 6 The Mainboard assembly may be damaged Replace the Mainboard assembly Replacing the Mainboard assembly HDD_Extension board assembly HEAD_DRV board assembly and cooling fan assembly 1 Check the up down operation of he cap wiper via Sensor Head Lock of the self diagnostic function Replace the transmission photosensor at the wiper Replacing the transmission photosensor 2 Is the ...

Page 288: ...embly for the WIPER slide are good Replace the SLIDE motor assembly for the wiper SLIDE Replacing the SLIDE motor assembly wiper arm 6 The Mainboard assembly may be damaged Replace the Mainboard assembly Replacing the Mainboard assembly HDD_Extension board assembly HEAD_DRV board assembly and cooling fan assembly ...

Page 289: ...the following connectors Mainboard J101 power source board CN2 CN4 Replacing the Mainboard assembly HDD_Extension board assembly HEAD_DRV board assembly and cooling fan assembly 3 Make sure that the connections of the inlet board assembly are good Redo the connections of the following connectors Inlet board CN1 CN3 Replacing the inlet assembly inlet board assembly and lever foot SW cable assembly ...

Page 290: ...lacing the Mainboard assembly HDD_Extension board assembly HEAD_DRV board assembly and cooling fan assembly Removing the panel unit assembly 3 The DIMM optional memory may be damaged Replace the DIMM optional memory User s Guide 4 The panel cables may be damaged Replace the panel cables Removing the panel unit assembly 5 Check the panel unit assembly LCD for damages Replace the panel board assembl...

Page 291: ...ink holder assembly 5 The JUNCTION board assembly may be damaged Replace the JUNCTION board assembly Replacing the JUNCTION board assembly 6 The Mainboard assembly may have a problem Replace the Mainboard assembly Replacing the Mainboard assembly HDD_Extension board assembly HEAD_DRV board assembly and cooling fan assembly 1 The ink pump assembly may have a problem Replace the ink pump assembly Re...

Page 292: ...D_Extension board assembly HEAD_DRV board assembly and cooling fan assembly 5 Ink is not supplied when ink replenishment is complete 6 The Mainboard assembly may have a problem Replace the Mainboard Replacing the Mainboard assembly HDD_Extension board assembly HEAD_DRV board assembly and cooling fan assembly 6 Operation does not take place at all after the power is supplied 7 When power is supplie...

Page 293: ...mbly HDD_Extension board assembly HEAD_DRV board assembly and cooling fan assembly Replacing the transmission photosensor 4 Check if the detection function of the P_REAR sensor assembly is proper via Test Sensor of the self diagnostic function Redo the connections of Mainboard assembly connectors J128 and J129 Replace the P_REAR sensor assembly Replacing the Mainboard assembly HDD_Extension board ...

Page 294: ...301 Replacing the Mainboard assembly HDD_Extension board assembly HEAD_DRV board assembly and cooling fan assembly Þ 3 The panel unit assembly may be damaged Replace the panel board assembly Removing the panel unit assembly 4 The Mainboard assembly may have a problem Replace the Mainboard assembly Replacing the Mainboard assembly HDD_Extension board assembly HEAD_DRV board assembly and cooling fan...

Page 295: ...ion by paper dust and ink If the platen is contaminated by ink or paper dust wipe off with a damped soft cloth User s Guide 3 The paper is wrinkled at paper set initialization or during the printing operation 3 Check the rotation of pressure roller with the pressure arm at the raised position If the surrounding area of the pressure roller is contaminated by paper dust and waste paper wipe off with...

Page 296: ...ng fan assembly Replacing the P_REAR_R sensor assembly and P_REAR_L sensor assembly 2 Check adjustments of the top bottom and rear sensor positions Adjust the positions of the top bottom and rear sensors Top bottom adjustment menu P_REAR sensor position adjustment menu 3 The program ROM may have failed Upgrade the firmware version Firmware installation 2 Give an extra feed after the printing opera...

Page 297: ...he wiper User s Guide Replacing the cleaner 4 Check the installation conditions of the cleaning wipers Check the installation conditions of the wipers and fix them securely Replacing the cleaner 5 Check if the QR codes are input correctly Input the correct QR codes Head rank input menu 6 The damper may be damaged Replace the damaged damper Replacing the H ink tube tube branch and damper assembly 7...

Page 298: ...guide CR tape power cable and ink tube 3 Check ink tubes for bends flaws air leaks etc Replace the damaged ink tubes Replacing the steel bearer tube guide CR tape power cable and ink tube 4 The print head assembly may be damaged Replace the print head assembly Replacing the print head assembly and head tape power cable 5 The damper may be damaged Replace the damaged cable Replacing the H ink tube ...

Page 299: ...e bearing CR tape power cable and ink tube 3 The print head assembly may be damaged Replace the print head assembly Replacing the print head assembly and head tape power cable 4 The CR board assembly may have a problem Replace the CR board assembly Replacing the CR board assembly 5 The HEAD_DRV assembly board may be damaged Replace the HEAD_DRV assembly board Replacing the Mainboard assembly HDD_E...

Page 300: ...rrectly via Test Fan of the self diagnostic function Check the connections of the following connections Mainboard J111 J116 Replacing the suction fan assembly 6 If the paper in concern is roll paper check if the scroller is rotating smoothly Make sure the scroller receivers are installed in the correct position Replace the rollers of the scroller Replacing the scroller R assembly Replacing the scr...

Page 301: ...the raised position If the surrounding area of the pressure roller is contaminated by paper dust and waste paper wipe it with a soft dampened cloth User s Guide 13 Check if the QR code is input correctly Input the correct QR codes Head rank input menu 14 The head assembly may be damaged Replace the damaged head assembly Replacing the print head assembly and head tape power cable 15 The ink tube ma...

Page 302: ...de is input correctly Input the correct QR codes Head rank input menu 5 The CR cables may be damaged Replace the CR tape power cables Replacing the steel bearer tube guide CR tape power cable and ink tube 6 Check the head assembly for breakage Replace the damaged head assembly Replacing the print head assembly and head tape power cable 7 The CR board assembly may have a problem Replace the CR boar...

Page 303: ...ension Steel belt tension adjustment 4 Check the head adjustments Adjust the head Head precision adjustment 5 Check the T fence for contamination Clean the T fence If contaminants cannot be cleaned up by cleaning replace the T fence Replacing the T fence 6 Make sure that the CR_ENC assembly and the T fence are not interfering If they interfere with each other adjust the installation positions of t...

Page 304: ...ng the steel bearer tube guide CR tape power cable and ink tube 13 The CR board may have a problem Replace the CR board assembly Replacing the CR board assembly 14 The Mainboard assembly may have a problem Replace the Mainboard assembly Replacing the Mainboard assembly HDD_Extension board assembly HEAD_DRV board assembly and cooling fan assembly 16 Mixed colour lines do not overlap 1 Check if the ...

Page 305: ... limited line in the head travel direction is not accurate in the main scanning direction A Paper discharging direction 4 The internal process operation of the Mainboard assembly may be malfunctioning Check the operation again after initializing parameters and re inputting and re adjusting them Parameter initialization menu 1 Make sure that the PF reduction belt tension is adjusted correctly Adjus...

Page 306: ...s not accurate in the sub scanning direction A Paper discharging direction 7 If the paper in concern is roll paper check if the scroller is rotating smoothly Make sure that the scroller receiver is installed correctly Replace the rollers of the scroller Replacing the scroller R assembly Replacing the scroller L assembly 1 Check if the actually installed head rank and the registered head rank match...

Page 307: ... movement Also check the rotary movement for irregularities If the surrounding area of the pressure roller is contaminated by paper dust and waste paper wipe it with a soft dampened cloth User s Guide 1 Check if the two head tape power cables stick together The cores of the head tape power cables should be aligned for each head and taped together with double sided tape Replacing the print head ass...

Page 308: ...nboard assembly Replacing the Mainboard assembly HDD_Extension board assembly HEAD_DRV board assembly and cooling fan assembly 1 There is noise when the paper is loaded 5 The power supply board assembly may have a problem Replace the power supply board assembly Replacing the power source board assembly 2 You hear some noise during printing wait 1 Check the area where there is noise from for obstru...

Page 309: ...eplacing the T fence Replacing the CR_ENC assembly 6 Check the bearings of the CR driven pulley for noise Replace the CR driven pulley assembly Replacing the CR slave pulley assembly 7 Check if the tension of the steel belt has been properly adjusted Adjust the steel belt tension Steel belt tension adjustment 8 Check the CR motor assembly for noise Replace the CR motor assembly Replacing the CR mo...

Page 310: ...to step 4 if it rises go to step 5 6 Check if the cutter drops to the bottom end under its own weight when the cutter is installed without the cutter spring If it drops The cutter spring may have a problem Replace the cutter spring while referring to the unfolded view If it does not drop The cutter may have a problem Replace the cutter If the cutter does not drop after it is replaced replace the c...

Page 311: ...er spring cutter cap solenoid assembly and solenoid spring Replacing the CR board assembly Replacing the Mainboard assembly HDD_Extension board assembly HEAD_DRV board assembly and cooling fan assembly 1 Check if the paper output size on the application side is correct Correct the paper output size on the application side 2 The program ROM may have failed Upgrade the firmware version Firmware inst...

Page 312: ... The sub platen paper guide or the paper may be charged with static electricity Provide a proper ground Check and adjust the ambient humidity so that it meets the normal operation conditions of the product and paper 1 Check the cutter blade for chipping and deterioration Replace the cutter User s Guide 2 Has the cutter cap been securely installed Reset the cutter cap securely User s Guide 3 Check ...

Page 313: ...Use 100BASE T straight cables for connections using HUBs 2 Online has not been properly established by the network 2 Check the network settings in the operation panel for problems Reset the settings upon confirmation by an network administrator User s Guide 3 Scaling is not functioning correctly 1 The program ROM may have failed Upgrade the firmware version Firmware installation 4 Mirroring is not...

Page 314: ...ssembly Replace the CR motor Replace the CR_BASE board assembly Replace the CR tape power cables Replacing the Mainboard assembly HDD_Extension board assembly HEAD_DRV board assembly and cooling fan assembly Replacing the T fence Replacing the CR motor assembly Replacing the CR board assembly Replacing storing the steel bearing tube guide CR tape power cable and ink tube 4 The Mainboard assembly m...

Page 315: ...ang up occurs 2 The Mainboard assembly may have a problem Replace the Mainboard assembly Replacing the Mainboard assembly HDD_Extension board assembly HEAD_DRV board assembly and cooling fan assembly 1 Make sure that the power cables are not disconnected Securely connect the power cables 2 Check the power cables for a shorted condition Check the condition using a tester 2 The power has been cut of...

Page 316: ...Spitfire Maintenance Manual 316 AP 74096 Rev 1 0 09 06 05 ...

Page 317: ...VIEWS CONFIGURATION DIAGRAMS This section includes the service parts list exploded views of respective units and configuration diagrams Notes For the latest exploded views and part description please refer to the spare part lists of the printer The latest exploded views are available separately from the manual For spare parts please refer to the latest spare part list Specifications are liable to ...

Page 318: ...Spitfire Maintenance Manual 318 AP 74096 Rev 1 0 09 06 05 ...

Page 319: ...Spitfire Maintenance Manual 319 AP 74096 Rev 1 0 09 06 05 ...

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