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Murska 1400S2X2, Operating Manual, Page: 12 / 56

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Murska 1400S2X2 Operating Manual Download Page 12

 

11 

OPERATING INSTRUCTIONS 

 
Recommended Procedures: 
 

Take notice, that the Crimper machine has two pairs of rollers,  

a pair on each side.  All adjusting, maintenance and operating procedures  

apply for both pairs individually.  

 
 

 

1.  Check-List

 

Carry  out  first  before  proceeding  to  any  other  routines,  also  once  a  day  when  the 
machine is  in  daily use,  and each time the machine is  started after a period of being 
idle. 

 

2.  Roller Adjustment

 

Proceed to Roller Adjustment after finishing the Check-List.  Check Adjustments once 
a day when the machine in daily use. 

 

3.  Starting Up

 

Proceed to Starting Up after finishing the Check-list and Adjustments. 

 

4.  Closing Down

 

Carry out each time the machine is stopped. 

Summary of Contents for 1400S2X2

Page 1: ...Murska 1400S2X2 2000S2X2 Operator s Manual V 7 08 Machine Nr Roller Cassette Nr Date of Purchase ...

Page 2: ...1 ...

Page 3: ...NG AND ADJUSTMENT 14 ROLLER ADJUSTMENT 16 ROLLER ADJUSTMENT DURING CRIMPING 18 STARTING UP 19 CLOSING DOWN 21 FAULT FINDING 22 DAILY MAINTENANCE 24 END OF SEASON MAINTENANCE 25 HYDRAULIC ELEVATOR ANGLE ADJUSTMENT 26 TOWING BAR ADJUSTMENT 26 CRIMPING GRADE CHECKING 27 PTO SHAFTS 28 PULLEY ASSEMBLY AND REMOVAL 29 TIGHTENING TORQUE OF BOLTS 30 SUSPENSION 30 BRAKES WHEELS 31 EXTRA HOPPER 32 NOTES 33 S...

Page 4: ...teen Konepaja Oy warrants its products to be in conformance to written specifications and to be free from defects in workmanship The warranty shall not apply to failure or deficiency which has been caused by misuse neglect improper assembly or unauthorised repair or modification Rapid wearing may occur in the rollers if not correctly adjusted Please pay particular attention to adjusting them corre...

Page 5: ...4 PRODUCT IDENTIFICATION CE marking Date of manufacture Model ID number CE marking ...

Page 6: ...5 CONTROLS FEATURES Hydraulic Rams Springs for Roller Tensioning Scraper knives adjustments Feeding door controls Guard magnets Taper lock drive pulleys 6pcs Feeder drive belt Feeder belt tensioner ...

Page 7: ...6 Elevator hat adjustment Tractor brake hose Elevator adjusting hose Toolbox Support leg ...

Page 8: ...7 ACID PUMP PDH 10 ACCESSORY Acid nozzles fitting plate The minimum 2 5 bar pressure is needed to work properly PDH 10 pump unit Filter Flow control PDH 10 pump unit ...

Page 9: ... 95 kW Hopper capacity 1500 5000 litres 1500 5000 litres Lifting height of elevator 330 cm 330 cm Length 235 cm 260 cm Width 235 cm 260 cm Height without elevator 180 cm 180 cm Weight 2450 kg 2950 kg Rotation rate PTO 350 540 rpm 350 540 rpm Rollers 4 pc 4 pc Fluted and spring loaded Gear drive Width 700 mm 1000 mm Diameter 300 mm 300 mm Weight 160 kg each 190 kg each Equipment supplemental Ensila...

Page 10: ...or linkage or between the tractor and the machine 6 Nobody should enter the tractor cabin while operating the machine especially when making adjustments Pay attention to children s appearance 7 Maintenance and repairs adjustments should be carried out when the machine is not operating Tractor engine must be stopped and the PTO shaft out of gear 8 If a liquid applicator is used full protective clot...

Page 11: ...ating Place for operator s manual Keep your body far off the universal shaft Look up proper maintenance from the instruction manual Do not operate the machine with roller clearence less than 0 3 mm A smaller clearence makes the rollers wear sooner and may cause damage to the rollers Keep your arms far off gearwheels Greasing target The noise level of the machine when operating can be between 98 an...

Page 12: ...first before proceeding to any other routines also once a day when the machine is in daily use and each time the machine is started after a period of being idle 2 Roller Adjustment Proceed to Roller Adjustment after finishing the Check List Check Adjustments once a day when the machine in daily use 3 Starting Up Proceed to Starting Up after finishing the Check list and Adjustments 4 Closing Down C...

Page 13: ... position and check Elevator Chain tension sideways movement should be possible Adjust the tension if required The chain must be adjusted both sides of elevator and ensure that chain stays in middle of the sprocket wheel It s recommended to use elevator turned to the right look the picture above because of the better flow of grain If needed to use it to the left the elevator hat must be turned by ...

Page 14: ...Clean and straighten if necessary 6 Check and clean the protective magnets 7 Observe the functioning of the hydraulic components 8 Apply grease to grease nipples 9 Check and calibrate the liquid applicator for additive output to correspond with the average output of the crimper The proper dosing is dependent on the preservative used grain humidity etc ...

Page 15: ...k and correct the roller adjustment at daily basis Carry out this adjusting procedure for both pairs of rollers one side at a time Roller checking 1 Adjust roller clearance to minimum winding the crank counter clockwise 2 Adjust the roller tension spring to the maximum by pumping the hydraulic pump to the maximum pressure ...

Page 16: ...15 3 Check the clearance between rollers with feeler gauge both ends of roller If the clearance between rollers is correct and rollers are parallel adjustment is not needed ...

Page 17: ...ly connected 3 Wind the Roller Adjusting Crank so that the Roller Adjusting Shaft Arm is pointing straight down 4 Finger tighten Spacer Bolts 5 Tighten Spacer Bolts 1 2 turn clockwise 6 Adjuts the rollers with feeler gauge from both ends Ensure that distance between the rollers is same at both ends Minimum distance is 0 3 mm 7 Tight the Locking nuts 8 Carry out this adjusting procedure for both pa...

Page 18: ...17 1 Roller adjusting crank 2 Hydraulic cylinder 3 Spacer bolt 4 Feeder door control 5 Locking nut 2 4 1 5 3 ...

Page 19: ...ping from rollers adjusting crank If the grain is too rough adjust rollers closer to each other by roller adjusting crank turn counter clockwise and if the grain is too crushed adjust rollers farther from each other by adjusting crank turn clockwise Sampling shovel ...

Page 20: ...S2X2 about 140 bar first one side then close the valve in hydraulic pipe and tension the other side spring 8 Check all Guards are fitted and secured 9 Engage tractor PTO at 540 rpm 10 Open Feeder Hatch to provide a uniform flow of grain on the rollers open first one side then the other side As flow increases tractor revs may require adjustment 11 Check that the flow of grain is just sufficient to ...

Page 21: ...d rollers are in optimal adjustment 15 Add water if required ideal moisture content of the grain is about 35 40 16 Increase PTO speed to approximately 500 rpm if required It is very important that the rollers do not touch As a routine procedure always check the temperature of the rollers immediately they are stationary Do not operate the machine without all the guards fitted and properly secured ...

Page 22: ...working pressure via the Hydraulic hand pump 5 Check the rollers immediately for uneven or excessive heat 6 If excessive or uneven heating occurs Check uneven alignments Clear stones by removing the Roller Adjusting Shaft 7 Replace bearings if necessary 8 Clean the crimper of all loose grain and debris 9 Disengage Scraper Knives The Scrapers are reached by removing the Access Plate below the drive...

Page 23: ...grains are scattered around Scraper knives under the rollers are incorrectly adjusted or spring not fitted Clean scraper knives and check they peel the grains off the surface of the rollers evenly If necessary adjust the position of the knives The loadspring should press each knife against the roller The machine is now ready for Starting Up 4 The Discharge Auger clogs up Elevator belts are broken ...

Page 24: ...ped turning Switch off power and disengage PTO Close applicator and water Insert the cut off plate to hopper Remove the straw stones etc clean the protective magnets Manually reversing the rollers sometimes clears the obstruction Remove the cut off plate The machine is now ready for Starting Up 7 Output is reduced PTO speed is not correct Stones etc loose objects on top of rollers Straw wrapped ro...

Page 25: ... chain tension will damage the chain tensioner unit Check the Hopper Bolts Check the Hopper Bolts and Nuts every day in order to avoid the bolts dropping on to the Rollers Lubricate the Bearings When the machine is in constant use the bearings require a minimum of two strokes of grease gun daily Check the Drive Pulleys Check for tightness of Allen screws and alignment Check the Rollers Alignment s...

Page 26: ...surfaces to minimise corrosion 4 If the paintwork is damaged apply anti corrosive paint 5 Check roller surfaces 6 When not connected to a tractor the PTO shaft should be supported so that it does not get damaged or foul the protecting guard 7 The crimper should be kept in a dry place when not in use 8 For longer bearing life turn the rollers by hand half a turn once or twice during the winter 9 If...

Page 27: ...ctions First close the adjustment screws then carefully open the screws and test the movements from the valve Too fast movements stress the elevator and may damage the elevator TOWING BAR ADJUSTMENT Adjust the height of towing eye so that the crimper is in horizontal position during crimping You can also adjust the position by changing the air pressure in the suspension balls Oil flow adjustment v...

Page 28: ... grade may vary according the moisture level of grain size of grain temperature of rollers etc There is a shovel with the crimper for taking samples of crimped grain from the bottom sump during crimping Check also the moisture level of the grain regularly to ensure correct roller adjustment and crimping ensilage mixture during crimping ...

Page 29: ...Power demand Torsion 540 r min Splined shaft at end of roller shaft Clutch K 1400 S2x2 75 kW 1300 Nm 1 6 splined Friction lamell clutch K 2000 S2x2 95 kW 1800 Nm 1 6 splined Friction lamell clutch Splined shaft is fixed to drive rollers shaft with taper bushing and bolt fixed flange ...

Page 30: ...pulley the taper hub part will fasten first on to the shaft During tensioning the pulley still slides few millimeters 5 Tighten the screws with proper force 6 Knock the taper hub gently and check the tension again 7 Fill the out pull holes with grease to keep thread clean Taper hub Tightening moment TL 1610 25 TL 1610 35 19 Nm TL 2012 25 TL 2012 35 TL 2012 50 31 Nm TL 2517 65 49 Nm Removal 1 Open ...

Page 31: ...nlop Airsprings S A S Springride Crimped Bellows size 12 x 1 Pressure bar Max load Airspring Total load 4 2500 kg 5000 kg 6 4000 kg 8000 kg max 8 Maximum transport speed of crimper with tractor 40 km hour ATTENTION For fixing Cardan Shaft to Mill please use only 49 Nm strenght for Bolts M10 For Bolts 4545 of Super Rollers HD for fixing Taper Hub use tightening torque 400 Nm ...

Page 32: ...for transporting the crimper with tractor in traffic brakes are connected to tractor s hydraulic brake circuit break in the brakes with low braking pressure this will balance the brakes check also the tyre pressure regularly normal 1 5 2 bar ...

Page 33: ...32 EXTRA HOPPER Volume 5 m Loading width with wings open 3 0 m without wings 2 5 m ...

Page 34: ...____________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ __________________...

Page 35: ...34 SPARE PART CATALOGUE ...

Page 36: ...er shaft 1 4 AKK 1921 Elevator support plate 3 5 Lock screw M10x50 6 7 AKK 1803 Cylinder bracket front part 1 8 AKK 1804 Cylinder bracket back part 1 9 Washer M10 6 10 Hex nut 6 11 Nyloc nut M10 6 12 Washer M10 6 13 Hex screw M10x25 6 14 708385 Spring Ø25 12 5x25 1 15 AKK 1620 Adjustment lever 1 16 Nyloc nut M10 1 ...

Page 37: ...ing Ref Part Description Pcs 1 AKK 1797 Greasing brush stand 1 2 Adjustable angle nipple 2 3 609452 Reducer 1 4 1 8 2 4 Washer M6 8 5 Hex screw M6x20 4 6 Greasing brush fastener 2 7 709027 Greasing brush A410 2 8 Nyloc nut M6 4 ...

Page 38: ...ning plate 1 2 Belt quard plate top 1 3 7011729 Guard hinge 218 9102 2 4 Washer M6 4 5 Nyloc nut M6 4 6 7011715 Handle 213 0703 03 1 7 704891 Locking housing 211301 2 8 704893 Locking square 221311 2 9 Nut 2 10 7011373 Bolt 232117 2 11 Locking washer M5 2 12 Hex screw M5x20 2 ...

Page 39: ...M8 12 3 Hex screw M8x16 12 4 AKK 1734 Stopper 2 5 AKK 1408 Hinge pin 4 6 Hex screw M5x20 2 7 Locking washer M5 2 8 7011373 Bolt 232117 2 9 Nut 2 10 AKK 1469 Checking window 1400S2x2 2 AKK 1749 Checking window 2000S2x2 2 11 704891 Locking housing 211301 2 12 704893 Locking square 221311 2 ...

Page 40: ... 6111785 Sealing 95x160x13 2 5 Roller 1400S2x2 Adj 2 6 603908 Nut M16 2 7 Hex screw M16x80 2 8 AKK 1344 Adj roller bearing housing back right 1 AKK 1800 Adj roller bearing housing back left 1 9 Washer M 12 4 10 Hex screw M12x30 4 11 AKK 1343 Adj roller bearing housing front right 1 AKK 1799 Adj roller bearing housing front left 1 ...

Page 41: ...d right 1400S2x2 1 AKK 1774 Adj Roller quard right 2000S2x2 1 2 7011715 Handle 213 0703 03 1 3 704893 Locking square 221311 2 4 7011769 Locking square extension 271103 2 5 7011768 Locking housing C 30 211320 2 6 Nut 2 7 7011770 Bolt right 232180 1 1 7011852 Bolt left 232180 2 1 8 Locking washer M5 2 9 Hex screw M5x20 2 10 7011568 Spring 131 90 200N 2 ...

Page 42: ... 2000S2x2 2 10 AKK 1405 Bracket left 1 AKK 1814 Bracket right 1 11 Allen screw M6x20 4 12 AKK 1531 Controller 2 13 AKK 1334 Magnets and stone trap frame left 1400S2x2 1 AKK 1742 Magnets and stone trap frame left 2000S2x2 1 AKK 1335 Magnets and stone trap frame right 1400S2x2 1 AKK 1743 Magnets and stone trap frame right 2000S2x2 1 14 AKK 1686 Magnets and stone trap 1400S2x2 2 AKK 1747 Magnets and ...

Page 43: ...ealing 90x140x13 2 2 MP6114 Bearing housing fixed roller right 1 3 101684 Bearing 22218 W33 2 4 206111785 Sealing 95x160x13 2 5 Fixed roller 2 6 MP11544 Bearing housing fixed roller left 1 7 Spring pin 10x24 8 13 Washer M12 12 16 Hex screw M12x50 10 9 12 ...

Page 44: ...rt Description Pcs 1 AKK 1974 Splined shaft 1 1 2 Hex screw M10x30 8 3 Washer M10 8 4 AKK 1901 Three furrow spline pulley 1 5 1011563 Spline steel 20x12 1 6 11402 Taper hub 3030 70 1 7 AKK 1236 Fastening taper hub 1 8 Washer M12 6 9 Hex screw M12x50 6 ...

Page 45: ...1297 Scraper knife frame left 1400S2x2 2 AKK 1767 Scraper knife frame left 1400S2x2 2 3 Washer M8 11 4 Hex screw M8x16 8 5 Washer M8 2 6 Hex screw M8x30 2 7 7011727 Spring 1 75x16 51x114 3 2 8 Nyloc nut M8 1 9 24972 Handle Elesa I601 1 10 AKK 1300 Handle 1 11 Lock screw M8x20 1 12 AKK 1387 Crank 1 13 AKK 1302 Fastening plate right 1 14 AKK 1585 Crank 1 15 AKK 1301 Fastening plate left 1 16 AKK 168...

Page 46: ... AKK 1232 Adj Roller quard left 1400S2x2 1 AKK 1772 Adj Roller quard left 2000S2x2 1 5 AKK 1260 Belt quard plate bottom 1 6 AKK 1631 Bottom fastener 1 7 Toolbox 1 8 AKK 1264 Adj Roller quard right 1400S2x2 1 AKK 1774 Adj Roller quard right 2000S2x2 1 9 AKK 1469 Checking window 1400S2x2 2 AKK 1749 Checking window 2000S2x2 2 ...

Page 47: ...K 1810 Brake tube back 1 10 MP11917 Brake hose right 1 11 AKK 1584 Bottom arm right 1 12 7011707 Cone push 100x80 M16 2 13 Nyloc nut M16 2 14 Hex screw M8x30 4 15 Washer M8 4 16 AKK 1809 Brake tube right 1 17 Tube 1 4 Ø6mm 2 18 TM8933 Tyre 400 60 15 5 14pr TRAC 2 19 Grease tube into bottom arm 4 21 Valve cotter 2 22 Angle nipple 4 23 Socket 4 24 Grease nipple 4 26 AKK 1805 Valve frame 2 27 Usit se...

Page 48: ... composition l 2590mm 1 8 509720 Hydraulic cylinder Ø60 63x89mm 2 9 MP7478 Leaf spring 90x20x465mm 2 10 MP11829 Hose composition 3 8 1 11 AKK 1726 Hydraulic tube Ø10mm 1400S2x2 2 Hydraulic tube Ø10mm 2000S2x2 2 12 13 MP11826 Hose composition 1 4 2 14 5011853 Valve 1 15 11762 Hydraulic cylinder 50 30 400 1 16 11914 Hose composition 1 4 300mm 1 17 11916 Hose composition 1 4 800mm 1 ...

Page 49: ... Hex screw M10x35 12 or 16 4 Washer M10 12 or 16 5 701828 Magnet Ø80 12 or 16 6 Washer M8 5 7 Allen screw M8x16 5 8 AKK 1771 Holder 1 9 AKK 1397 Closing trap 1400S2x2 2 AKK 1759 Closing trap 2000S2x2 2 10 AKK 1376 Corner tube right 1400S2x2 2 AKK 1763 Corner tube right 2000S2x2 2 11 AKK 1375 Corner tube left 1400S2x2 2 AKK 1762 Corner tube left 2000S2x2 2 ...

Page 50: ...1 9 AKK 2335 Hinge plate into support leg 1 10 Washer M8 4 11 Hex screw M8x20 4 12 Hex screw M16x50 6 13 AKK 1525 Hitch 1 14 AKK 2038 Universal shaft bearing 1 15 MP5950 Double sided splined shaft 1 1 16 208326 Bearing 6209 85x45x19 2 17 609820 Interior holder i 80 2 18 Splined shaft shelter 2 19 Washer M8 8 20 Hex screw M8x16 8 21 Nyloc nut M14 6 22 Washer M14 6 23 Hex screw M14x50 6 ...

Page 51: ...Part Description Pcs 1 11228 Tail light set 1 2 AKK 1324 Fender stand left 1 3 Hex screw M12x40 2 4 Nut M12 2 5 Washer M6 4 6 Nyloc nut M6 4 7 Washer M8 8 8 Hex screw M8x16 8 9 11228 Tail light set 1 10 AKK 1802 Fender stand right 1 ...

Page 52: ...51 Fender Ref Part Description Pcs 1 8690 Fender curve left 1 8691 Fender curve right 1 2 Hex screw M8x20 8 3 Washer M8 8 4 Nyloc nut M8 8 5 AKK 1816 Fender frame left 1 6 AKK 1817 Fender frame right 1 ...

Page 53: ...6 251676 Taper hub 2012 35 1 7 251661 Pulley SPB 140 3 2012 1 8 209242 Bearing UCF 210 1 9 Hex screw M14x40 4 10 MP9558 Bottom Auger Bearing Sealing 1 11 MP9462 Bottom auger M1400S2x2 1 MP9460 Bottom auger M2000S2x2 1 12 AKK 1182 Flange 2 13 Hex screw M10x40 8 14 AKK 1170 Bottom 1 15 AKK 1672 Adjusting rod 1 16 11570 Elevator chain tensioner 1 17 4257 Elevator hat 1 18 11562 Hat vizor 1 ...

Page 54: ...53 New Bottom Auger S2x2CB Parts of packing tunnel ...

Page 55: ...54 ...

Page 56: ...55 Pohjolantie 2 84100 YLIVIESKA FINLAND Tel 358 8 411 0500 Fax 358 8 425 422 www murska fi Aimo Kortteen Konepaja Oy ...

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