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Munters Rotem Trio 20 User And Installation Manual Download Page 16

 

 

© Munters AB, 2020 

16

 

3.3

 

Layout   

•

 

Board Layout 

•

 

External Devices Specifications 

3.3.1

 

B

OARD 

L

AYOUT

 

 

Figure 2: Board layout 

1 

Analog/digital ports 

5 

Power ports 

2 

Ground strip 

6 

Ethernet port 

3 

20 relays 

7 

Dipswitches 

4 

Alarm relay 

 

 

 

Figure 3: Dipswitches, expanded 

•

 

One dipswitch only in each set is raised. 

•

 

Only raise a dipswitch if a device is wired to an S port.    

Summary of Contents for Rotem Trio 20

Page 1: ...User and Installation Manual Trio Swine Controller Ag MIS ImEN 2748 09 19 Rev 2 7 P N 116798 Trio Controller ...

Page 2: ...th the attached technical documentation This document is destined for the user of the apparatus it may not be reproduced in whole or in part committed to computer memory as a file or delivered to third parties without the prior authorization of the assembler of the system Munters reserves the right to effect modifications to the apparatus in accordance with technical and legal developments ...

Page 3: ...ectrical Connections 13 3 1 2 What Comes in the Package 14 3 2 Mounting the Unit 14 3 2 1 Knockouts 14 3 2 2 Hanging the Unit 15 3 3 Layout 16 3 3 1 Board Layout 16 3 3 2 External Devices Specifications 17 3 4 Wiring Diagrams 18 3 4 1 High Voltage Relays 19 3 4 2 Alarms and Power 21 3 4 3 Internet Connection 22 3 4 4 Analog Output Devices 23 3 4 5 Digital Devices 24 3 4 6 Analog Input Devices 24 3...

Page 4: ...SING THE TRIO TOUCH SCREEN 46 6 1 Icons 46 6 2 Dashboard 47 7 MAPPING AND DEFINING THE INPUT OUTPUT DEVICES 48 7 1 Mapping Devices 48 7 2 Temperature Sensors 52 7 2 1 Defining the Temperature Sensors 52 7 2 2 Mapping the Temperature Sensors 52 7 2 3 Enabling a Weather Station 53 7 3 Ventilation Devices 54 7 3 1 Defining the Fans 54 7 3 1 1 On Off Fans 54 7 3 1 2 0 10 Volt Fans 55 7 3 2 Defining th...

Page 5: ...lay 74 7 14 2 Defining the Feeder Active Sensor 75 7 14 3 Defining the Feeder Line Sensor 76 7 15 Trio RPS 76 7 15 1 Define the Sensor 76 7 15 2 Static Pressure Calibration 77 8 BASIC SETUP 80 8 1 Defining the General Settings 80 8 1 1 Defining the Preferences 80 8 1 2 Defining the Time Date 81 8 1 3 Defining the Room Setting 82 8 2 Batch Settings 83 8 2 1 Defining the Batch Settings Parameters 83...

Page 6: ...ght 104 12 2 2 1 How Does Ventilation by Weight Work 104 12 2 2 2 Defining the Ventilation By Weight Parameters 104 12 2 3 Adding a Curve 105 12 3 Measuring Fan 106 12 3 1 Measuring real time air speed 106 12 3 2 Ventilation Compensation 106 13 LEVELS OF VENTILATION 108 13 1 Configuring the Basic Ventilation Settings 108 13 2 Basic Ventilation 108 13 2 1 Defining Basic Ventilation 109 13 2 2 Fan O...

Page 7: ...fining the Central Heater Parameters 135 16 2 Zone Heaters 136 16 2 1 Defining Non Variable Zone Heaters 136 16 2 2 Defining Variable Zone Heaters 136 17 AIR QUALITY 137 17 1 Defining the Air Quality Parameters 137 17 2 Defining the Air Quality Settings 138 18 TIMERS 140 19 ALARMS 142 19 1 Defining the Alarm Parameters 142 19 1 1 Alarm Definitions 142 19 1 2 Alarm Test 143 19 1 2 1 Manual Test 143...

Page 8: ...io 20 Main Container Spare Parts 164 23 3 5 Additional Options 165 23 3 6 Cards 166 23 3 6 1 Door Cards 166 23 3 6 2 Main Container Cards 169 24 APPENDIX C CENTRAL EXHAUST 171 24 1 Introduction to Central Exhaust 171 24 2 Selecting Central Exhaust 171 24 3 Central Exhaust Dashboard 172 24 4 Central Exhaust Functions 173 24 5 Setting the Static Pressure 174 24 6 Room Setting 175 24 7 Levels of Vent...

Page 9: ...on Spare Parts 191 26 8 1 Preliminary Information 191 26 8 2 Trio 10 Expansion Container Spare Parts 191 26 8 3 Trio 10 Expansion Main Container Spare Parts 193 26 8 4 Main Container Card Spare Parts 194 27 APPENDIX F TRIO CELL MODEM INSTALLATION 195 27 1 Prerequisites 195 27 1 1 Supported Devices 195 27 1 2 Required Software 195 27 1 3 Internet Access 195 27 2 Installation 196 27 2 1 Physical Ins...

Page 10: ...2 Introduction Congratulations on your excellent choice of purchasing a Trio Swine Controller In order to realize the full benefit from this product it is important that it is installed commissioned and operated correctly Before installation or using the controller this manual should be studied carefully It is also recommended that it is kept safely for future reference The manual is intended as a...

Page 11: ...w which reduce reliability The COM connection for communications is not the shield wire The COM RX and TX wires must connect to each other at all controllers 2 2 Filtering If this installation includes a power inverter to drive variable speed fans install an EMI filter in front of the inverter according to the specifications provided by the inverter manufacturer Refer to the inverter documentation...

Page 12: ...Proper grounding of low voltage cable shield wire That the controller and inverter cables are kept in separate conduits or wire bundles 1 Controller 2 Inverter 3 Place the controller at least five meters from the inverter ...

Page 13: ...rounding and Shielded Wiring From the ground terminal run a heavy wire directly to the ground rod If necessary run a heavy ground wire to the electrical service grounding system rather than directly to the ground rod Do not use light wires for these ground connections They must carry heavy lightning currents sometimes exceeding thousands of amperes Certainly do not use the shielding of sensor and ...

Page 14: ... Otherwise the acetic acid will attack the metal parts including circuitry 3 1 2 WHAT COMES IN THE PACKAGE One Trio unit One hanging bracket Two screws 3 2 Mounting the Unit Knockouts Hanging the Unit 3 2 1 KNOCKOUTS 1 Using the supplied clips and screws mount the Trio 2 On the bottom the Trio are knockouts used to route the low and high voltage cables Figure 1 Trio Knockouts and PG Size o Using a...

Page 15: ...t you seal all entry spots with RTV silicon Failure to do so can lead to damage to the unit 5 After installation is completed operate the Trio for a few hours and re check for proper operation 3 2 2 HANGING THE UNIT 1 Attach the bracket to the wall customer supplies the screws 2 Hang the Trio on the bracket 3 Secure the unit to the wall using the two screws provided optional ...

Page 16: ... 3 3 1 BOARD LAYOUT Figure 2 Board layout 1 Analog digital ports 5 Power ports 2 Ground strip 6 Ethernet port 3 20 relays 7 Dipswitches 4 Alarm relay Figure 3 Dipswitches expanded One dipswitch only in each set is raised Only raise a dipswitch if a device is wired to an S port ...

Page 17: ...type Maximum Number of Devices Number of Relay Devices Number of Analog Devices Cooling 2 2 N A Central Exhaust Cooling 2 2 N A Heaters 6 6 6 Inlets 2 2 2 Outlets 1 N A 1 Tunnel Doors Curtains 2 2 2 Fans Exhaust Tunnel 20 20 8 Central Exhaust Fans 20 20 8 Stir Fan 1 1 1 Sprinkler 1 1 N A Timer 5 5 N A Auger 2 2 N A Feeder 1 1 N A Lighting 4 4 N A As Relay 30 30 N A As Analog Out 8 NA 8 Alarm 1 1 N...

Page 18: ...otentiometers 4 N A Water Meters N A 4 Gas Meters N A 3 Aux Input N A 4 Feeder Line Sensor N A 1 Measuring Fan N A 1 NOTE Refer to Appendix A External Device Previous Versions page 153 to view details on the input output capacity of previous versions 3 4 Wiring Diagrams High Voltage Relays Alarms and Power Internet Connection Analog Output Devices Digital Devices Analog Input Devices Trio RPS ...

Page 19: ...AB 2020 19 3 4 1 HIGH VOLTAGE RELAYS Figure 4 High voltage devices examples 1 Example of devices NOTE The relays control motors and heating devices via contactors not directly Figure 5 Relay wiring detailed view ...

Page 20: ... Munters AB 2020 20 Figure 6 Relay and port numbering ...

Page 21: ... Munters AB 2020 21 3 4 2 ALARMS AND POWER Figure 7 Alarm relay and power ports 1 Alarm relay 2 Power ports Connect the light or siren device to the alarm relay ...

Page 22: ...s AB 2020 22 3 4 3 INTERNET CONNECTION Figure 8 Ethernet port CAUTION Connect the internet cable to port 2 Do not connect the cable to port 1 1 Internal port do not use this port 2 Ethernet port 3 RJ 45 cable ...

Page 23: ...ALOG OUTPUT DEVICES Trio supports analog control over a variety of devices Figure 9 Analog Output devices examples Connect analog output devices to an AO and a COM port Ground these devices Figure 10 Analog Device Wiring Schematic ...

Page 24: ...Figure 12 Digital Device Wiring Schematic Connect digital devices to a D port and a DCOM port Trio supports water meters and auxiliary inputs 3 4 6 ANALOG INPUT DEVICES CO2 Sensor Wiring Temperature Sensor Wiring Humidity Sensor Wiring Potentiometer Device Wiring Ammonia Sensor Wiring ...

Page 25: ...25 3 4 6 1 CO2 Sensor Wiring Figure 13 CO2 Sensor Wiring Number Function 1 S port 2 COM port 3 Shield wire 4 Brown wire phase 5 Blue wire neutral 6 Red wire 12VDC 7 Black wire 12VDC Figure 14 CO2 Sensor Wiring Schematic ...

Page 26: ... Munters AB 2020 26 Connect the CO2 device to o Controller S port In the corresponding dipswitch raise dipswitch 4 4 20 mA COM port o Power supply 12V 12V ...

Page 27: ...020 27 3 4 6 2 Temperature Sensor Wiring Figure 15 RTS Wiring Number Function 1 COM port black wire 2 T port red wire Figure 16 RTS Wiring Schematic Connect each RTS sensor to a o T port o COM port o Grounding strip ...

Page 28: ...ing Number Function 1 COM port black wire 2 12V red wire 3 S port white wire 4 Shield wire Figure 18 RHS Sensor Wiring Schematic Connect each RHS sensor to a o S port In the corresponding dipswitch raise dipswitch 3 analog input o COM port o 12VDC port o Grounding strip ...

Page 29: ...ometer Device Wiring Figure 19 Potentiometer Wiring Figure 20 Potentiometer Wiring Schematic Connect each potentiometer to a o S port In the corresponding dipswitch raise dipswitch 2 potentiometer o COM port o 3 3V port o Grounding strip ...

Page 30: ...wire 4 Phase Brown wire 5 Neutral Blue wire 6 18 30VDC Red wire 7 COM Black wire 8 20 3 kohm resistor Note The resistor comes supplied with the sensor but must be installed on site 9 Quick connector Figure 22 Ammonia Wiring Schematic Connect an ammonia sensor to a o S port In the corresponding dipswitch raise dipswitch 3 analog input o COM port ...

Page 31: ...ler The following section details the installation Trio supports up to two static pressure sensors one built in and one external Install the RPS in the second room Figure 23 RPS Wiring Number Function 1 S port Raise the corresponding S3 dipswitch 2 COM port 3 12V 4 Shield wire Figure 24 RPS Wiring Schematic ...

Page 32: ... Munters AB 2020 32 Figure 25 Static pressure tubes NOTE After installing the RPS no Cold Start is required 3 5 Pressure Sensor Hoses Figure 26 Static pressure hoses ...

Page 33: ...onents Figure 27 Trio Lock 3 7 Product Symbols The following labels appear on your controller Caution Hazardous voltage Caution Refer to the manual Main Protective Earthing Terminal CAUTION IF THE UNIT IS USED IN A MANNER NOT SPECIFIED BY THE MANUFACTURER THE PROTECTION PROVIDED BY THE EQUIPMENT MAY BE IMPAIRED ...

Page 34: ...nformation Using Trio Air App and Website Trio Air Accounts Pairing a Trio Users 4 1 Hardware Internet Infrastructure Topology 4 1 1 INTERNET INFRASTRUCTURE Required cable CAT5E or CAT6 shield cable Maximum distance between the Trio and router switch 100 meters 330 feet 4 1 2 TOPOLOGY Figure 28 Example topology Topology is point to point from the router All addressing is automatic ...

Page 35: ... IP Address read only o Support ID Use this address when contacting technical support or when connecting to the Trio via TeamViewer o Munters ID Use this to pair the unit to a farm Refer to Using Trio Air App and Website 4 3 Using Trio Air App and Website The following section describes how to control and manage the units via the Trio Air app or via a web browser To control the units remotely perf...

Page 36: ...ccount is setup you can manage the farms and users from this site or from the TrioAir app The process is similar to any standard account opening 1 Go to www trioair net or open the app NOTE Munters strongly recommends using Google Chrome when going to the www trio net page 2 Click Sign Up Now 3 Type in your email address and click Send verification code A code is sent to the email address 4 Type i...

Page 37: ...can change a PIN code o Scan New Device Used when paring a Trio unit to the farm Refer to Pairing a Trio NOTE This option is only available when using the app o About When contacting tech support click this to view the web software version 4 5 Pairing a Trio Pairing a Trio unit to an account enables connecting to the unit via the web app and managing it remotely Each Trio unit has a unique ID code...

Page 38: ...r to Defining the Time Date page 81 In the event that the time and date are incorrect registration is disabled and an error message appears if attempted 1 Go to System General Settings Network 2 Click Register 3 Using the TrioAir App Scan New Device or a QR reader scan the QR code The Trio AIR sign in page appears ...

Page 39: ... Munters AB 2020 39 4 Following the online instructions sign in or create a new account After signing in the Trio Air app or web site opens 5 Click Select Farm ...

Page 40: ...e instructions for creating a new farm NOTE The person who creates a new farm is automatically defined as the owner Munters recommends that the person responsible for the farm create the account and then invite and assign roles to other people 7 Click Register The Trio unit is now paired with an account ...

Page 41: ...d define permission levels o disable users delete removes o view activity status Managers have the same capabilities as the owner There can be multiple managers Operators can manage specific Trio units An operator does not have access to the Farm Settings function nor can an operator invite users View View only NOTE TrioAir and the webpage cannot be used to map relays and sensors or define the Gen...

Page 42: ...0 42 4 6 2 INVITING USERS Once a farm is set up you can invite people to connect to the farm using the Trio Air app only 1 Press down on the farm name The Setting popup appears 2 Click Settings 3 Click Invite New User ...

Page 43: ...site or app see the relevant farms and perform any permitted operations o An invitation is valid for three days at that point it expires o An owner can resend an expired invitation Once a user accepts the invitation the user can go to the web site or app and view and manage the farms according to the user s permission level Click on the room category Boar 01 in the above picture to go to the Compa...

Page 44: ... Munters AB 2020 44 ...

Page 45: ...0 Main supply voltage fluctuation up to 5 Overvoltage category II Enclosure Water and dust tight Indoor use only Dimensions H W D 403 x 324 x 141 mm 16 x 13 x 5 6 inches Fuses Fuse F2 on PS card 3 15A 250V Certification Disconnection device overcurrent protection In the building installation use a certified 2 pole circuit breaker rated 10A certified in accordance with the IEC standard 60947 2 in t...

Page 46: ...een View the Main menus Choose language Network settings View alarms Go back to the main screen Settings icon Edit parameters Replace the dashboard battery with a standard 3V battery Phone App Click the circle containing the user name to edit personal preferences such as the language units name and more ...

Page 47: ...dit the setting click Send to All and select the required Trios The select rooms or houses settings are updated Note Send to All does not appear on every screen 6 2 Dashboard The Dashboard gives an overview of all Trio functions Click on the in each section to go to the relevant control page Click on Ventilation Temperature or Devices squares to view the hot screen for those functions ...

Page 48: ...efining the Same As Relays Defining the Same As Analog Ports Defining the Timer Defining the Auxiliary Input Defining the Measuring Fan Feeding Devices Trio RPS 7 1 Mapping Devices After wiring devices to the Trio each device must be mapped and then defined Mapping and defining devices enable the system software to control each device s functionality CAUTION Mapping MUST match the physical wiring ...

Page 49: ...he relays and analog digital ports At this point all icons are undefined 2 Click Click to map cooling devices heaters inlets fans stir fans timers tunnel doors outlets or the alarm relay Click to map auxiliary inputs sensors humidity pressure temperature CO2 ammonia water meter and potentiometers ...

Page 50: ...ick on the relays and or ports that you wired to heaters o Trio automatically numbers the devices o Trio enables selecting up to the maximum number of each device o Devices having opening and closing relays require mapping both relays 5 Repeat steps 3 and 4 four all the connected devices 6 After mapping all installed devices click NOTE To un map a device click on the required device and hold the i...

Page 51: ... Munters AB 2020 51 NOTE If you map a sensor that is not physically connected to the Trio an error symbol appears on the designated analog port ...

Page 52: ...o Enabled enable disable the sensor The temperature reading shows the measured temperature including the offset 7 2 2 MAPPING THE TEMPERATURE SENSORS Calculating the temperature data Trio takes the following into consideration Tunnel temperature Select a sensor or a group of sensors to determine the tunnel temperature readings or select if the tunnel run according to the average temperature readin...

Page 53: ...rage temperature o If an outside temperature sensor is enabled map timers to it if required NOTE Uninstalling a device in the Relay Layout Analog Output or TRIAC tables removes the device from this screen 7 2 3 ENABLING A WEATHER STATION To save costs on temperature sensors one outdoor temperature sensor can provide data to the entire Trio network 1 In System Device and Sensors define one sensor a...

Page 54: ...rtain specifications Fan air capacity defines how much air is provided when the fans run at full speed These numbers are used to calculate minimum air requirements In Defining the Preferences page 80 define the measurement unit Define up to 20 relays or analog output ports as On Off or 0 10 V fans respectively refer to Mapping Devices page 48 On Off Fans 0 10 Volt Fans 7 3 1 1 On Off Fans 1 On the...

Page 55: ... Edit the parameters o Minimum Maximum Voltage Enter the minimal and maximal voltage used to calibrate the fan speed For example if the minimum voltage is set to 2V and the maximum to 8V the controller applies the calculated 0 100 output over a 2V 8V signal o Capacity Enter the fan capacity o KWh This field displays the amount of kilowatts used Read only o Boost Time During this amount of time the...

Page 56: ...as a stir fan refer to Mapping Devices page 48 On Off Stir Fan 0 10 Volt Stir Fan 7 3 2 1 On Off Stir Fan Define o KWh This field displays the amount of kilowatts used Read only o Operation Define the relay mode The status shows if the stir fan is currently operating ...

Page 57: ...Enter the minimal and maximal voltage used to calibrate the fan speed For example if the minimum voltage is set to 2V and the maximum to 8V the controller applies the calculated 0 100 output over a 2V 8V signal o KWh This field displays the amount of kilowatts used Read only ...

Page 58: ...r Defining the Gas Meter Sensors 7 4 1 DEFINING THE AMMONIA SENSOR Define one analog input port as an ammonia sensor refer to Mapping Devices page 48 Define o Offset This is an optional correction for the ammonia sensor Range 10 to 10 ppm o Enable Mode Enable disable the sensor The ammonia reading shows the measured amount including the offset ...

Page 59: ...ne analog input port as a CO2 port refer to Mapping Devices page 48 Define o Offset This is an optional correction for the CO2 sensor Range 500 to 500 ppm o Enable Mode Enables disables the sensor The CO2 reading shows the measured amount including the offset ...

Page 60: ... One or two analog input ports as a humidity sensor o One analog input port as an outside humidity sensor Define o Offset This is an optional correction for the humidity sensor Range 10 to 10 o Enable Mode Enable disable the sensor The humidity reading shows the measured level including the offset ...

Page 61: ...al input ports as a water meter refer to Mapping Devices page 48 Define o Quan Pulse Set the water meter s water flow per pulse Range 0 0 to 99 9 unit depends on the Defining the Preferences page 80 o Meter input Chose drinking water or cooling o Enable Mode Enable disable the sensor ...

Page 62: ...ENSORS Define up to three digital input ports as a gas meter refer to Mapping Devices page 48 o Quan Pulse Set the gas meter s flow per pulse Range 0 0 to 999 unit depends on the Defining the Preferences page 80 o Enable Mode Enable disable the sensor ...

Page 63: ... related to the target temperature these heaters operate according to the average temperature no temperature sensors can be assigned to it Enable Zone Heater the heater output has its own target set point and its own sensors assign to it Zone heater will enable the assignment of temperature sensor s in temperature definition o Operation Define the relay mode o Operation Modes Continues default The...

Page 64: ...ed 0 100 output over a 2V 8V signal o Zone Heater Disable default Central Heaters the heater output is related to the target temperature these heaters operate according to the average temperature no temperature sensors can be assigned to it Enable Zone Heater the heater output has its own target set point and its own sensors assign to it Zone heater enables the assignment of temperature sensor s i...

Page 65: ...vices Define up to two relays as cooling devices refer to Mapping Devices page 48 Define o KWh This field displays the amount of kilowatts used Read only o Operation Define the relay mode The status shows if the cooling device is currently operating ...

Page 66: ...fer to Mapping Devices page 48 Define o Normal State o Position Define how the inlet opening is controlled By time Potentiometer o Auto Calib Enable automatic calibration Refer to Inlet and Curtain Ventilation page 117 o Power up calibration Enable this parameter to calibrate inlets each time that Trio is turned on o Open Close Time Enter the amount of time required to fully open or fully close th...

Page 67: ...Voltage Define the voltage in the analogue output port that corresponds to the 0 and 100 output respectively For example if the minimum voltage is set to 2V and the maximum to 8V the controller applies the calculated 0 100 output over a 2V 8V signal o Open Close Time Enter the amount of time required to fully open or fully close the inlet ...

Page 68: ... AB 2020 68 7 8 Defining the Sprinkler Define one relay as a sprinkler refer to Mapping Devices page 48 Define o KWh This field displays the amount of kilowatts used Read only o Operation Define the relay mode ...

Page 69: ...s page 48 This function enables defining a relay to operate using the parameters defined for another relay A relay can be tied to any other relay Define o Related Channel Define which relay number to follow Range 1 20 o KWh This field displays the amount of kilowatts used Read only o Operation Define the relay mode ...

Page 70: ...s defining a relay to operate using the parameters defined for a corresponding analog port Relays can be mapped to eight specific ports only Define o Related Channel Define which port number to follow Port Number Related Channel 7 1 8 2 9 3 10 4 21 5 22 6 23 7 24 8 o KWh This field displays the amount of kilowatts used Read only o Operation Define the relay mode ...

Page 71: ... AB 2020 71 7 11 Defining the Timer Define up to five relays as timers refer to Mapping Devices page 48 Define o KWh This field displays the amount of kilowatts used Read only o Operation Define the relay mode ...

Page 72: ...AB 2020 72 7 12 Defining the Auxiliary Input Define up to four digital inputs as auxiliary inputs refer to Mapping Devices page 48 Define o Operation Define the relay mode o Enable Mode Enable disable the input ...

Page 73: ...close which corresponds to the input idle off state o Brand Select the fan manufacturer o Inner Select the fan circumference o Related Fan If the measuring fan is to be for compensation define the fan to be used to provide the extra air Refer to Ventilation Compensation page 106 NOTE A relay or port must be defined as a fan for this parameter to be enabled o Enable Mode Enable disable the sensor ...

Page 74: ...ng the Feeder Relay Defining the Feeder Active Sensor Defining the Feeder Line Sensor 7 14 1DEFINING THE FEEDER RELAY Define one relay as feeder refer to Mapping Devices page 48 o KWh This field displays the amount of kilowatts used Read only o Operation Select if the relay is normally open or normally close ...

Page 75: ...ne digital input port as feeder active refer to Mapping Devices page 48 Define o Operation Select if the relay is normally open or normally close o Enable Mode Enable disable the sensor o Quantity Per Minute Define the amount weight per minute of feed to be distributed ...

Page 76: ...r 7 15 Trio RPS Define the Sensor Static Pressure Calibration 7 15 1DEFINE THE SENSOR The following section details how to configure the RPS device 1 Go to System Devices Sensors 2 Click The Devices Sensor screen appears 3 Click 4 Click Pressure 5 Define an analog input port as the pressure sensor In the following screen ports 5 is defined as the pressure sensor ...

Page 77: ... when there is no ventilation and the house is closed When the controller A D counts is 100 this means that there is zero 0 static pressure NOTE Run the controller for a few hours so that the temperature in the box becomes stable and only then calibrate CAUTION DO NOT blow the air into the hose to see of the pressure changes The sensor is sensitive and blowing air can cause irreparable damage To c...

Page 78: ...ibrate 4 If the A D count is 100 30 70 to 130 click Calibrate 5 If the A D count is less than 70 or greater than 130 a Check for blocked air hoses or wind interference b Open the Trio On the Main Board find the Static Pressure Sensor ...

Page 79: ... Munters AB 2020 79 c Adjust the zero pressure reading to approximately 100 by turning the calibration screw d When the A D count is within the permitted range press Calibrate ...

Page 80: ...eferences Defining the Time Date Defining the Room Setting 8 1 1 DEFINING THE PREFERENCES 1 Go to System General Settings User 2 Define the units There are two options Define all units as metric or imperial Define each unit Click Edit Customize and define o Temperature Celsius or Fahrenheit o Pressure Pascal Inches of Water o Weight Kilogram Pounds o Air Flow Cubic Meter Hour or Cubic Feet Minute ...

Page 81: ...Date 2 Define o Time Automatic Date Time Adjustment Enable this option to update date and time automatically Date and Time Set Manually enter the date and time o Time Zone Select the zone from the drop down list NOTE Set the time zone even if you enable automatic date and time adjustment ...

Page 82: ...s Farrowing From the piglets birth until day 21 when they are weaned Nursery This is the period when they are separated from their mothers Finishing Pigs are moved from the nursery to a finishing barn for 115 120 days Grower Same as Finishing Boar Male pigs being raised for breeding Gilts Female pigs being raised for breeding Sows Female pigs Weaners Same as Nursery Mating Breed gilts Insemination...

Page 83: ... to define each herd Define these settings at the beginning of a growth cycle Batch settings include Growth day used in various system algorithms Batch number enables tracking each herd s production Defining the Batch Settings Parameters Defining the Batch Settings 8 2 1 DEFINING THE BATCH SETTINGS PARAMETERS Manual Set Up New Batch Wizard 8 2 1 1 Manual Set Up 1 Go to Batch Batch Settings ...

Page 84: ... Growing Normal running mode As an option the Growing mode can be configured in the wizard Refer to the next section o Empty Provide ventilation according to the output set by the heat and ventilation Stop growth day progress Stop water alarm even when the alarm function is enabled o Pre Heat Pre heat facility before moving the animals in to the pre heat temperature set point If you wish to use th...

Page 85: ... Munters AB 2020 85 2 Define the batch number and click Next 3 Select Growing or Pre Heat You must select an option to continue o Growing Mode ...

Page 86: ...2020 86 Define the Growth Day zero or higher and Initial Number of Animals o Pre Heat Mode Define o Growth Day 7 or higher default is 2 o Initial Number of Animals o Next Growing Stage 4 Click Next Review and Save ...

Page 87: ...entilation for air exchange according to the animals age o Enable Temperature Alarms Set the temperature below above which Trio activates an alarm Range 40 to 90 C Default Low alarm 0 High alarm 40 8 3 Defining the Expected Animal Weight Animal weights are used when calculating the amount of air required when using Ventilation by Weight page 104 In this screen define the expected weights over the ...

Page 88: ...h Animal Weight 2 Define NOTE Trio provides a default growth curve If required you can edit the growth days and animal weights o Growth Day Define the growth day to determine the desired weight Range 0 999 o Animal Weight Set the expected animal weight Range 0 250 0 ...

Page 89: ...rve 8 4 Adjusting the Animal Count Edit the number of animals when animals are removed from or added to the herd 1 Go to Batch Animal Management This screen displays the animal mortality data 2 Click Add Mortality and edit add or subtract the number of animals removed or added ...

Page 90: ... Munters AB 2020 90 8 5 Tech Support Information To view information on your unit go to System General Settings Network You will need this information when speaking with technical support ...

Page 91: ... hoppers Trio receives inputs from the augers and hoppers that enable controlling the feed distribution start and stop signals In addition the user enable am alarm if the run time exceeds the defined parameters A feeder relay must be wired defined and mapped Feed line and feeder active digital sensors must be wired defined and mapped 9 2 Setting up Feeding Use the Feed Screen to turn on off augers...

Page 92: ...rms 5 Click and define the feeder o Alarm Time Frame Define the period in which the feeders and auger are active 24 hours a day or specific time frames o Alarm Start Day The growth day on which the controller begins to send alarms o Over Under Runtime If the feeders and auger run more or less respectively than these times the controller sends an alarm Feeder overtime alarm Feeders begin receiving ...

Page 93: ...target temperature automatically gradually adjusts itself As the growth days increase the target temperature gradually decreases to the next setting For example if on day 1 the target temperature is 95 F and on day 5 the target temperature is 86 F Trio adjusts the target temperature on days 2 to 4 so that it approaches the day 5 setting Figure 29 Temperature Curve Example In addition the Temperatu...

Page 94: ...er is the set point at which cooling devices are activated When the target temperature changes this number changes accordingly Range Target temperature to 90 C NOTE Zone Heat and Cool appear if a zone heater and cooler are defined in Mapping Devices page 48 o Tunnel This parameter is the set point at which tunnel ventilation begins When the target temperature changes this number changes accordingl...

Page 95: ...erature set point measured outside temperature outside temperature compensation Range 0 0 10 0 o Absolute High Temperature Set the critical temperature maximum allowable 10 3 Emergency Temperature Control In the event that Trio fails to receive a signal from the temperature sensor for an extended period of time an alarm is triggered Between the time that Trio stops receiving a signal and when an a...

Page 96: ... page 117 11 1 Defining the Minimum and Maximum Ventilation In setting up the Climate Min Max Ventilation screen the user defines the lower and upper ventilation limits during the growth cycle the minimum and maximum amount of air exchange allowed for each growth day When minimum ventilation is operating the ventilation works to ensure that there is sufficient clean air while keeping the air tempe...

Page 97: ...efine less than 10 if desired Each level represents a 10 increase in ventilation with Trio precisely adjusting the fan speeds and combinations to ensure that exactly the right amount of air is being provided At each level the user defines what combination of fans provide the required level of ventilation Before going to the next level fans will provide the maximum amount of air possible at that le...

Page 98: ...e fans to be used in each level However there is no curve between levels In the example below Extra Ventilation is running at Level 15 The minimum for this growth day is Level 3 30 and the maximum is Level T1 first tunnel level Refer to Extra Ventilation page 121 for more details 11 2 3TUNNEL VENTILATION If enabled once the temperature reaches the Tunnel Set Point Trio turns on the tunnel fans and...

Page 99: ... Munters AB 2020 99 Refer to Tunnel Ventilation page 123 for more details ...

Page 100: ...Structure Summary Defining Basic Ventilation Measuring Fan 12 1 Building Structure Summary In a typical setup herds are housed in a building in which all rooms are connected to one central ventilation system Each room has an inlet which controls the amount of air entering Centralized fans push air in via the inlet Outside air is pushed into the attic the controller maintains the required pressure ...

Page 101: ...o Day Set the growth day for the required min max set points Each day must have a unique number Add up to ten lines o Min Max percentage Define the minimum and maximum ventilation percentages Trio will automatically adjust the ventilation as the temperature changes Extra Tunnel Minimum Ventilation As option when additional minimum ventilation is required in hot climates Extra and Tunnel Ventilatio...

Page 102: ...9 Click the required ventilation icon 10 Define the ventilation as required 12 2 1DEFINING DYNAMIC VENTILATION Dynamic Ventilation means that at extreme temperatures which the user defines ventilation can be increased or decreased 1 Go to System Control Strategy Ventilation 2 Under Minimum Maximum Ventilation enable o Dynamic Minimum Ventilation or o Dynamic Maximum Ventilation or o Both In this e...

Page 103: ...on 6 Define o Cold Min When the outside temperature reaches the Dynamic Minimum Cold Outside Temperature Minimum Ventilation is reduced by this amount o Warm Min When the outside temperature reaches the Dynamic Minimum Warm Outside Temperature Minimum Ventilation is increased by this amount o Cold Max Level When the outside temperature reaches the Dynamic Maximum Cold Outside Temperature Minimum V...

Page 104: ...frequently any change must be larger than a user defined amount When using cycle fans each level has minimum and maximum on times which determine the minimum and maximum CFM If the ventilation doesn t provide enough air for the pigs based on their numbers and weight Trio sends an alarm You will need to redefine the minimum level When using variable speed fans the defined percentages determine the ...

Page 105: ...led Dynamic Ventilation click Settings and define the parameters Refer to Defining Dynamic Ventilation page 102 12 2 3ADDING A CURVE The following section shows how to configure your fans to increase in a curve between the days defined in the Min Max Ventilation Screen 1 Go to System Control Strategy Ventilation 2 Enable Curve Status Ventilation now increases in a curve ...

Page 106: ...lated Fan as None b Verify that the measuring fan is enabled 2 Go to System Control Strategy Ventilation 3 In the Measuring Fan Usage parameter define the usage as Monitor NOTE The Measuring Fan Maximum Compensation parameter is irrelevant in this setup 12 3 2VENTILATION COMPENSATION In this option the measuring fan is used to ensure that the air volume meets the minimum defined in the Minimum and...

Page 107: ...ring Fan 2 In the Related Fan parameter define the designated compensation fan 3 Verify that the sensor is enabled 4 Go to System Control Strategy Ventilation 5 In the Measuring Fan Usage parameter define the usage as Real Time Compensation 6 In the Measuring Fan Maximum Compensation parameter define the maximum percentage increase in the Related Fan s speed Range 0 100 Default 10 ...

Page 108: ...ifferences between the measured temperature and the target temperature CAUTION Munters recommends leaving this paramter at Normal o Increase Decrease Trio continually reevaluates the difference between target and measured temperatures This parameter determines the reevaluation time frequency Leave at default CAUTION Munters recommends leaving this function at the default 13 2 Basic Ventilation Bas...

Page 109: ...Level 10 In Mapping and Defining the Input Output Devices page 48 map relays and analog output ports to fans including the capacity inlets and stir fans as required Only mapped devices show up in the following screens 1 Go to Climate Ventilation NOTE At this point fans do not appear 2 Click 3 Click a relay controlled fan that you want to activate 1 A box appears around the fan 2 A fan appears in t...

Page 110: ... Munters AB 2020 110 4 Click the fan in the upper right Both fans turn blue 5 Define fans as required ...

Page 111: ...ssible ventilation capacity In this example each fan has a capacity of 5000 M3 h At Level 1 this means that the maximum is 50000 M3 h and at Level 4 10 000 M3 h 13 2 2FAN OPTIONS The following sections shows examples of different ventilation options Minimum Ventilation Cycle Minimum Ventilation Cycle Fans run in an on off cycle with user defined times Analog Fans Fan speed changes as ventilation r...

Page 112: ...ion cycle time Range 60 999 seconds o Min Cycle Off Time sec When using cycle time Trio automatically adjusts the ON time set in the main screen This parameter defines the minimum cycle off time Range 0 600 seconds 3 System Control Strategy Ventilation 4 Enable Minimum Ventilation Cycle 5 Go to Climate Ventilation The Fan On time appears on the screen ...

Page 113: ...The symbol turns blue c Under On sec enter the cycle ON time Go to the Settings to define the Off time In this example at Level 4 Fan 1 runs in cycles 100 seconds on and Fan 2 runs continuously The maximum ventilation capacity reflects the change caused by running the fan in a cycle ...

Page 114: ... box appears around the fan 2 A fan appears in the upper right 2 Click on the fan and the Analog Cycle icons 3 Enter the fan s output At Level 1 10 output of the total fan capacity Fan 1 runs at 35 speed At Level 4 40 of the total output the speed drops to 20 but Fan 2 turns on as well ...

Page 115: ...maximum is set to 70 1 Click an analog output controlled fan 1 A box appears around the fan 2 A fan appears in the upper right 2 Click the fan in the upper right Both fans turn blue A percentage appears under the fan 3 Click This icon and the fan icon turn green 4 In the percentage enter the fan s maximum speed in percentage ...

Page 116: ... 13 2 2 4 Fan Rotation Using the same fan or a limited number of fans exclusively can lead to mechanical wear and tear for example to the drive belt To minimize this damage Trio enables rotating between fans The rotation function switches between cycle fans in the same stage To enable fan rotation 1 Go to System Control Strategy Ventilation 2 Enable Fan Rotation and Minimum Ventilation Cycle 3 Go ...

Page 117: ...el 0 Fan 1 rotates with Fan 2 At level 2 Fan 1 rotates with Fan 2 while Fan 3 always runs during the on cycle 13 2 3 INLET AND CURTAIN VENTILATION In Basic Ventilation Trio enables control over the inlets using one of two methods Level Static Pressure NOTE Outlet control is by level only To select the inlet control method 1 Go to System Control Strategy Ventilation ...

Page 118: ... Munters AB 2020 118 2 Under Inlet Operation Mode select Level or Pressure 13 2 3 1 Level Control 1 Go to Climate Ventilation 2 Click ...

Page 119: ...ng position is determined in the Inlet Curtain Levels screen Maintaining the proper pressure enables air to enter the rooms at the right speed and direction and ensures efficient air exchange Note that the Trio will adjust the inlets opening only if one or more fan is operating Set the required pressure according to the air flow specification The greater the difference between the exterior and int...

Page 120: ...tside air is cold the Vent Master adjusts the inlets to allow a low volume of fast moving cold air high static pressure NOTE Version 4 1 6 supports opening the vents at 0 ventilation 13 2 3 2 2 Static Pressure Main Screen 1 Go to Climate Static Pressure 2 Define o Band The static pressure level below or above which the controller must close or open the inlets to minimize or maximize the ventilatio...

Page 121: ... opened by 10 This step is repeated if the pressure does not go down The high static pressure alarms continue until the user resets the alarm even if the static pressure falls below the alarm set point The user must reset the alarm acknowledging the alarm or rebooting the unit does not stop the alarm 13 3 Extra Ventilation Enable this option to provide extended layout to set the power transitional...

Page 122: ...ne the temperature differential When the temperature rises above the target temperature by this amount at each level Extra Ventilation begins Range 0 0 C 15 0 C By default there is a 0 5 C F minimum differential even if 0 0 C appears Any differential must be higher than 0 5 C to take effect NOTE Each differential must be equal to or higher than the previous level s differential o Fan Status Refer ...

Page 123: ...page 94 One tunnel door must be mapped or tunnel ventilation will not operate Configuring Tunnel Ventilation requires mapping at least one fan or one tunnel door Tunnel Ventilation must be enabled for the functions to appear on the screen Defining the Tunnel Ventilation Defining the Tunnel Ventilation Settings Tunnel Doors 13 4 1DEFINING THE TUNNEL VENTILATION PARAMETERS 1 Go to System Control Str...

Page 124: ...13 4 2DEFINING THE TUNNEL VENTILATION SETTINGS Define o Tunnel Hysteresis This is a differential When the temperature reaches the tunnel temperature minus this differential ventilation goes down to Extra Ventilation if enabled or Minimum Ventilation o Outside Temp Exit Limit This is a differential When the outside temperature reaches the tunnel temperature plus this differential ventilation will r...

Page 125: ...he opening and closing with a high degree of precision However when there is no potentiometer positioning accuracy tends to degrade after the inlets go through several opening and closing cycles The following section describes how to recalibrate the inlets using a potentiometer or without a potentiometer During installation the user enables auto calibration in digital output inlets Calibration aut...

Page 126: ... number of steps number of movements o Proximity to Edge Inlets will open or close based on this proximity to the edge For example when set to 10 the curtain closes when the opening is less than 10 and opens completely when the opening is greater than 90 o Close Below This Temp out Inlets close when the outside temperature reaches this point ...

Page 127: ...stir fan refer to Mapping Devices page 48 2 Define the stir fan parameters refer to Defining the Stir Fan page 56 3 Option Define the stir fan cycle time refer to Minimum Ventilation Cycle page 112 4 If the ventilation fans are running in a cycle go to Climate Ventilations Settings 5 Define when the stir fan operates during the cycle On or Off time ...

Page 128: ...relative humidity Trio employs the following rules When the temperature reaches the Target Temperature plus the Temperature Difference cooling begins and continues until the temperature falls below this point minus the band If the humidity level rises above the To Humidity parameter plus the Humidity Band cooling ceases Cooling only takes place between the start and finish times When the minimum O...

Page 129: ...ing outputs after it the process ceases because of the high humidity level o Filling Time Define the amount of time required to distribute water over the pad o Cooling Enabled Define when cooling is enabled 24 hours a day or time frames 3 Go to Climate Cooling The screen that appears depends on the operation mode chosen o Continuous Cooling o Cycle Cooling o Ramping Cooling ...

Page 130: ...culated temperature to start cooling is adjusted according to the growth days NOTE Each cooling device operates according to its own temperature Temperature Definition o Stop temperature diff Sets the temperature differential from the cooling temperature Temperature Curve to stop cooling device Stop cooling device temperature Cooling Target Stop temperature o Enable from ventilation Level Select t...

Page 131: ...justed according to the growth days NOTE Each cooling device operates according to its own temperature Temperature Definition o Stop temperature diff Sets the temperature differential from the cooling temperature Temperature Curve to stop cooling device Stop cooling device temperature Cooling Target Stop temperature o Enable from ventilation Level Select the level ventilation output to enable cool...

Page 132: ... Temperature Definition o Stop temperature diff Sets the temperature differential from the cooling temperature Temperature Curve to stop cooling device Stop cooling device temperature Cooling Target Stop temperature o Enable from ventilation Level Select the level ventilation output to enable cooling operation Default 1 o ON Time Describe the amount of time the cycle is ON o Ramping Maximum Minimu...

Page 133: ...utside temperature defines the minimum OFF time The cold outside temperature defines the maximum OFF time Defining the Sprinkler Parameters Defining the Sprinkler Settings 15 1 Defining the Sprinkler Parameters In the sprinkler program you can set up to four intervals per day in which sprinkling can take place Water is sprayed at different intervals depending on the outside temperature Go to Syste...

Page 134: ... minutes device waits before it starts up again when it s cold outside range 999 default 0 o Off In Warm Temp Set the number of seconds device will wait before it starts up again when it s warm outside 15 2 Defining the Sprinkler Settings Define o Cold outside Temperature Set the cold temperature for maximum sprinkling off time o Warm outside Temperature Set the warm temperature for min sprinkling...

Page 135: ...t If the temperature goes below the target temperature Trio continues to run at minimum ventilation At the same time heating begins when the temperature drops to a user defined temperature hysteresis Define relays and or analogue output ports as heaters in Mapping Devices page 48 Configuring On Off heaters requires mapping one fan inlet or outlet or tunnel door 1 Go to Climate Ventilation Settings...

Page 136: ...mp Diff This is a differential When the temperature reaches the target temperature minus this amount heating stops 16 2 2DEFINING VARIABLE ZONE HEATERS 1 Go to Climate Zone Heaters 2 Click 3 Define o On Temp Diff This is a differential When the temperature reaches the target temperature minus this amount heating begins o Off Temp Diff This is a differential When the temperature reaches the target ...

Page 137: ...ally checks the sensors measurements As long as the measured RH CO2 or ammonia remain above the defined levels levels are checked every 30 seconds ventilation or heating increases by 2 Once the levels are below the required levels compensation begins to decrease by 2 Trio continues to check the sensors measurements every 30 seconds Treatment continues until the shut off values are reached Defining...

Page 138: ...utomatically adjusts the heat output to compensate the air quality Range 40 to 90 o Maximum Additional Ventilation The maximum increase in ventilation maximum compensation Range 1 to 100 o Maximum Additional Heat The maximum increase in heat max compensation Range 1 to 100 o RH Shutoff Differential Below this level humidity treatment ceases Range 0 to 10 o High RH Alarm Threshold Trio sends an ala...

Page 139: ...ifferential ppm When ammonia levels are below the target level by this amount all ammonia treatment stop Range 0 ppm to 10 ppm o High NH3 Alarm threshold ppm Trio sends an alarm when the CO2 level rises above this level Range 0 to 100 ppm ...

Page 140: ...t define a timer as Active 2 Define for each timer o Active House Mode Define in which mode each timer can operate Multiple modes can be selected Note This option is not available for Central Exhaust or Central Corridor setups o Time Timers can run 24 hours a day or in user defined time frames Define up to four time frames for each timer o Cycle If enabled define the cycle times Range 0 999 second...

Page 141: ... Munters AB 2020 141 If an outside temperature sensor is enabled map timers to it if required ...

Page 142: ...y Alarms Sending a General Alarm 19 1 Defining the Alarm Parameters Alarm Definitions Alarm Test 19 1 1ALARM DEFINITIONS 1 Go to System Control Strategy Alarms NOTE Water Overflow Water Shortage and Potentiometer only appear if these devices are mapped Refer to Mapping Devices page 48 2 Click 3 Define ...

Page 143: ... Enable Water Shortage Alarm Define the period in which the alarm is active 24 hours a day or specific time frames Potentiometer Enable Potentiometer Alarm Trio will send an alarm if potentiometer controlled inlets are not opening to the required levels Define the period in which the alarm is active 24 hours a day or specific time frames 19 1 2ALARM TEST The alarm test confirms that the alarm syst...

Page 144: ... Defining the Auxiliary Alarms The auxiliary alarm provides an additional method for adding alarm functions to specific relays This function compares the relay s current state to its defined state normally open normally close If the relay is not in its defined state Trio sends an alarm You can define the auxiliary alarms to operate during specific time periods Use this alarm for those relays contr...

Page 145: ...s a day or specific time frames o Relay Function Enable this function o Define the relay being monitored When this relay is no longer in its defined state normally open normally closed an alarm is sent 19 4 Sending a General Alarm 1 Go to System Device and Sensors 2 Click An alarm is sent to everyone on the contact list ...

Page 146: ...ch flock erases all history data The alarm and events history table can store up to 2000 items Climate and Air Quality Alarms and Events Water and Feed History Devices History 20 1 Climate and Air Quality 1 Go to Batch History 2 Click the relevant tab to see its history NOTE The History screen only shows the history of installed sensors Temperature History Records the average minimum and maximum t...

Page 147: ...Ammonia History Records the average minimum and maximum ammonia for each growth day every hour Click the clock symbol to view the hourly breakdown 20 2 Alarms and Events Go to this screen to view the last 999 alarms and events Alarms history can display the following alarms NOTE Performing a Cold Start or Starting a new group clears the Alarm History 1 Go to Batch History Alarms 2 Click the releva...

Page 148: ...tside Temperature Failure o Temperature Sensor Failure o Humidity Sensor Failure o Co2 Sensor Failure o Ammonia sensor failure o Pressure Sensor Failure o Potentiometer Failure o Auxiliary Activated o Alarm Test o Insufficient Air Supply o CPU Low Battery o Emergency Temperature 20 3 Water and Feed History NOTE Water and feeder relays or sensors must be enabled to see these screens 1 Go to Batch H...

Page 149: ...and cooling devices run time in minutes for each growth day in 24H resolution this information gives the opportunity to investigate and verify if the runtime of a device performs as expected Go to Batch History Devices Click the clock symbol to view the hourly breakdown NOTE History displays installed devices only ...

Page 150: ...e the Trio or load settings from a USB device Resetting the Settings Updating the Software Viewing the Log Updating the Software 21 1 Resetting the Settings CAUTION Do not disconnect the power while resetting the unit Any disconnection can cause severe hardware damage To reset the Trio 1 Go to System General Settings 2 Click 3 Click 4 Follow the on line instructions You have the option of backing ...

Page 151: ... or Loading the Settings 1 Go to System General Settings and click 2 Click Choose Operation and select Load Settings or Save Settings 3 Follow the instructions 21 3 Viewing the Log The log displays which tables were successfully saved ...

Page 152: ...AUTION Do not disconnect the power while updating the software Any disconnection can cause severe hardware damage To update the Trio Software 1 Go to System General Settings 2 Click 3 In Software Version click Update 4 Follow the on line instructions ...

Page 153: ...ters 6 6 6 Inlets 2 2 2 Outlets 1 NA 1 Tunnel Doors Curtains 2 2 2 Fans Exhaust Tunnel 20 20 8 Stir Fan 1 1 NA Sprinkler 1 1 Timer 5 5 Feeder 1 1 As Relay 30 30 NA As Analog Output 8 NA 8 Alarm 1 1 Temperature Sensors 12 Humidity Sensors IN 1 CO2 Sensors 1 Ammonia Sensors 1 Pressure Sensors 2 Potentiometers 4 Power Meter 2 Gas Meter 2 Water Meters 1 Aux Input 4 Feeder Line Sensor 1 ...

Page 154: ...utlets 1 N A 1 Tunnel Doors Curtains 2 2 2 Fans Exhaust Tunnel 12 12 8 Stir Fan 1 1 1 Sprinkler 1 1 Timer 5 5 Feeder 1 1 As Relay 20 20 N A As Analog Output 8 N A 8 Alarm 1 1 Temperature Sensors 12 Humidity Sensors IN 1 CO2 Sensors 1 Ammonia Sensors 1 Pressure Sensors 2 Potentiometers 4 Power Meter X Gas Meter X Water Meters 1 Aux Input 4 Feeder Line Sensor 1 ...

Page 155: ... Outlets 1 NA 1 Tunnel Doors Curtains 2 2 2 Fans Exhaust Tunnel 8 8 8 Stir Fan 1 1 NA Sprinkler 1 1 Timer 5 5 Feeder X X As Relay 20 20 NA As Analog Output 8 NA 8 Alarm 1 1 Temperature Sensors 12 Humidity Sensors IN 1 CO2 Sensors 1 Ammonia Sensors 1 Pressure Sensors 2 Potentiometers 4 Power Meter X Gas Meter X Water Meters 1 Aux Input 4 Feeder Line Sensor X ...

Page 156: ...utput is below the minimum required level or every five years Visually inspect your unit once a year Make sure that there are no signs of corrosion or residue on the PCBs If these issues appear it means that o the Trio is installed in an environment with high humidity ammonia content or some other destructive agent o There is a lack of silicon sealing or that the sealing has degraded Make sure tha...

Page 157: ...y are properly connected to the proper ports 23 2 Trouble Shooting Internet Electronic Components 23 2 1INTERNET The following section describes how to trouble shoot internet problems In the event that there is no internet connection 1 Go to System General Settings Network Screen Verify that there is an IP address 2 Check the cable connections between the switch and the Trio 3 Verify that the unit...

Page 158: ...es made in the analog inputs Solution 1 Verify that the position of Dip Switch S1 S6 corresponds with the relevant analog input 2 Verify that the analog input terminals mapping corresponds to the actual wiring 3 Check that the terminal wire connection of Analog Input of interest coincides with the analog input chosen on the touch screen Problem The screen doesn t reflect the changes in digital inp...

Page 159: ...sn t see changes in the data tables Solution 1 Check the Internet cable going from RJ 45 connector marked as Ethernet 2 Verify that the connector s LEDs are flashing 2 Check the Internet cable going from the power card to the Trio display s card RJ 45 connector marked as Ethernet 1 Verify that the connector s LEDs are flashing 23 3 Spare Parts Preliminary Information Trio 20 Container Spare Parts ...

Page 160: ... Munters AB 2020 160 23 3 2TRIO 20 CONTAINER SPARE PARTS ...

Page 161: ...40 99 00019 DPN A2 Trio 20 PLASTIC BLUE PANEL MUNTERS LOGO MPN 940 99 00001 DPN A3 1 ONE ONE PRO LATCH GENERAL LOCK PLASTIC PART LOCK FOR LATCH MPN 900 99 00217 DPN A3 2 GENERAL PLASTIC LATCH MPN 900 99 00216 DPN A4 Trio 20 LCD HOLDER V1 0 0 SP 207125 MPN 940 99 00024 DPN A5 P4 SCREEN GASKET SILICONE 35 SHORE 75CM EXTRUSION PROCESS SP 204079 MPN 940 99 00020 DPN A6 MID RANGE MAIN GASKET V1 0 0 SP ...

Page 162: ... Munters AB 2020 162 23 3 3TRIO 20 DOOR CARDS SPARE PARTS ...

Page 163: ...VARISCITE CARD WITH HEATSINK AND FAN MPN 940 99 00040 OR DPN B2b 2 Trio 20 PIG CN SOM VARISCITE CARD WITH HEATSINK AND FAN MPN 940 99 00042 CHINA ONLY DPN B2b a Trio 20 HEATSINK AND FAN FOR SOM CARD MPN 940 99 00026 DPN B2b b FAN FOR Trio SOM SP 204152 MPN 940 99 00025 DPN B2b c Trio 20 ANTENNA WIFI MOLEX 15cm CABLE U FL I PEX MHF 2 4GHz 2 8dBi 50ohm SP 491009 MPN 940 99 00035 DPN ID No Descriptio...

Page 164: ... Munters AB 2020 164 23 3 4TRIO 20 MAIN CONTAINER SPARE PARTS ...

Page 165: ...N 901 99 00013 DPN 23 3 5ADDITIONAL OPTIONS ID No Description Order Cat No ADO 1 TEMPERATURE SENSOR BLACK RTS 2 POU MPN 918 01 00001 DPN ADO 2 HUMIDITY SENSOR RHS POU ROT SE 10PL MPN 917 02 00003 DPN ADO 3 STATIC PRESSURE SET AC3G SE PL Trio PIG MPN 901 99 00028 DPN ADO 3 a TUBES AND FILTERS FOR RPS NO RPS CARD MPN 999 99 00503 DPN ADO 4 STATIC PRESSURE EXTERNAL SENSOR RPS PIG MUR MPN 920 03 10001...

Page 166: ...ard Description Munters Ordering Number 250061 LCD TFT 10 1 VT101C KC17 B07A Vitek Or AM 1024600O2TMQW TA0H AmpireOr TWS2101RBTV20C APEX 940 99 00002 140672 USB CABLE FOR Vitek Ampire DISPLAY 940 99 00027 Trio 20 PIG DISPLAY CARD AND SOM VARISCITE CARD WITH HEATSINK AND FAN 940 99 00041 ...

Page 167: ... Ordering Number Trio 20 PIG CN DISPLAY CARD AND SOM VARISCITE CARD WITH HEATSINK AND FAN NOTE CHINA ONLY 940 99 00043 R Trio DISPLAY Trio 20 DISPLAY CARD Trio DISPLAY 940 99 00004 Trio 20 PIG SOM VARISCITE CARD WITH HEATSINK AND FAN 940 99 00040 ...

Page 168: ...er Trio 20 PIG CN SOM VARISCITE CARD WITH HEATSINK AND FAN NOTE CHINA ONLY 940 99 00042 Trio 20 HEATSINK AND FAN FOR SOM CARD 940 99 00026 204152 FAN FOR SOM CARD HEATSINK 940 99 00025 491009 ANTENNA WI FI MOLEX 1461530150 15cm CABLE U FL I PEX MHF 940 99 00035 ...

Page 169: ...in Container Cards Card Description Munters Ordering Number R Trio 20 MAIN MUNTERS ROTEMMIDDLE RANGE 2CPU 940 99 00003 370193 SWPS LPV 60 12 Mean Well 100 240V 12V 60W 900 99 00264 STATIC PRESSURE SET AC3G SE PL Trio PIG 901 99 00028 ...

Page 170: ... Munters AB 2020 170 Card Description Munters Ordering Number TUBES AND FILTERS FOR RPS NO RPS CARD 999 99 00503 ...

Page 171: ... level ventilation levels change as the pressure changes Meaning if the measured pressure drops the ventilation increases If the pressure rises ventilation decreases Each room has an inlet which controls the amount of air entering Centralized fans push air in via the inlet Outside air is pushed into the attic and distributed via the air duct the controller maintains the required pressure in the ai...

Page 172: ...te a backup if required 2 Click Reset 3 Click Start New Setup 4 Click Central Exhaust 24 3 Central Exhaust Dashboard The basic task of the Central Exhaust Mode is to control and monitor the air pressure The dashboard shows the pressure and ventilation status ...

Page 173: ... 4 Central Exhaust Functions Central Exhaust supports the following functions Control o Ventilation Levels NOTE Central Ventilation Version 4 1 10 supports 30 levels of ventilation Refer to Levels of Ventilation page 175 o Cooling Version 4 2 3 and above o Pressure o Timers o Aux Alarm History o Alarms Events System o Temperature Definition o Device Sensors Definition and Mapping o Room Settings o...

Page 174: ...ose or open the inlets to minimize or maximize the ventilation Range 0 20 Pascal o Pressure Adjustment Delay When the pressure is outside of the band limits define the amount of time that Trio waits before adjusting the inlets Range 5 30 seconds o Ventilation Level while Pressure Fails In the event that the pressure sensor fails set the ventilation level CAUTION This parameter is extremely importa...

Page 175: ...day 21 when they are weaned Nursery This is the period when they are separated from their mothers Finishing Pigs are moved from the nursery to a finishing barn for 115 120 days Grower Same as Finishing Boar Male pigs being raised for breeding Gilts Female pigs being raised for breeding Weaners Same as Nursery 24 7 Levels of Ventilation Central Exhaust supports 30 levels of ventilation The user add...

Page 176: ...ble the fan s in Level 1 as required Refer to Defining the Fans Ventilation Scheme page 97 for details 5 Click to add an additional level and define the Level 2 fan s as required 6 Repeat these steps up to 30 levels 7 Click Save ...

Page 177: ...idor Dashboard Central Corridor Functions Setting the Pressure Levels Defining the Heat Room Setting 25 1 Introduction to Pressure Control Trio adjusts the inlet positions to maintain the defined static pressure levels Inlet position open or close as required to maintain a pressure level that is within the target level s band To ensure that inlets open or close only when required there is a delay ...

Page 178: ...3 Click Start New Setup 4 Click Central Corridor 25 3 Central Corridor Dashboard The basic task of the Central Exhaust Mode is to control and monitor the air pressure The dashboard shows the pressure and ventilation status ...

Page 179: ...to Mapping and Defining the Input Output Devices page 48 25 4 Central Corridor Functions Central Corridor supports the following functions Control o Timers o Aux Alarm History o Alarms Events System o Temperature Definition o Alarm Settings o Device Sensors Definition and Mapping o Room Settings o Mapping Devices o General Time Date Alarm User Network File Saving and Loading Software Update ...

Page 180: ... the pressure level at which an alarm is generated o Pressure Adjustment Delay When the pressure is outside of the band limits define the amount of time that Trio waits before adjusting the inlets Range 5 30 seconds o Ventilation Level while Pressure Fails In the event that the pressure sensor fails set the ventilation level CAUTION This parameter is extremely important and can ensure animal survi...

Page 181: ...heaters Heaters 3 and 4 are variable heaters 2 Define NOTE The temperatures here are absolute temperatures there is no temperature band o On Temperature Below this temperature the heaters turn on Range 40 to Off temperature o Off Temperature Above this temperature the heaters turn off Range Off temperature to 90 C o Max Heat Temperature Set the temperature at which heaters work at maximum capacity...

Page 182: ...Settings select the room mode Room mode is based on the animals growth stage You can change the stage throughout the growth cycle The default is Central Corridor NOTE The room setting is used when comparing data from rooms it does not change room settings ...

Page 183: ...n Layout Expansion Wiring Diagrams Trio Trio Expansion Termination Key Product Symbols Mapping Devices in Expansion Expansion Specifications Expansion Spare Parts 26 1 Expansion Layout Figure 30 Board layout 1 10 relays 2 RS 485 ports 3 Power ports 4 Ground strip ...

Page 184: ... to Trio Expansion Wiring High Voltage Relays Alarms and Power 26 2 1TRIO TO TRIO EXPANSION WIRING Figure 31 Wiring diagram The cable between the controller and the expansion unit should be a 4 wire twisted shielded cable 22 or 24 AWG 1 red wire 2 black wire ...

Page 185: ... Munters AB 2020 185 26 2 2HIGH VOLTAGE RELAYS Figure 32 High voltage devices examples 1 Example of devices NOTE The relays control motors and heating devices via contactors not directly ...

Page 186: ... Munters AB 2020 186 Figure 33 Relay and port numbering 26 2 3POWER Figure 34 Power ports ...

Page 187: ...Trio Expansion Termination When Trio is wired to a Trio Expansion unit the termination dipswitch in both units must be set to ON NOTE When the Trio is not wired to an Expansion device the termination dipswitch position is irrelevant ...

Page 188: ...ts Figure 35 Expansion Unit Lock 26 5 Product Symbols The following labels appear on your controller Caution Hazardous voltage Caution Refer to the manual Main Protective Earthing Terminal CAUTION IF THE UNIT IS USED IN A MANNER NOT SPECIFIED BY THE MANUFACTURER THE PROTECTION PROVIDED BY THE EQUIPMENT MAY BE IMPAIRED ...

Page 189: ...rmed After wiring devices to the Trio Expansion Unit each device must be mapped and then defined Mapping and defining devices enable the system software to control each device s functionality CAUTION Mapping MUST match the physical wiring An error message appears if the physical device is not wired to the relay or port as defined on the mapping screen To map the devices 1 Go to System Device and S...

Page 190: ...st tight Indoor use only Dimensions H W D 403 x 324 x 141 mm 16 x 13 x 5 6 inches Fuses Fuse F2 on PS card 3 15A 250V Certification Disconnection device overcurrent protection In the building installation use a certified 2 pole circuit breaker rated 10A certified in accordance with the IEC standard 60947 2 in the US and Canada use a Listed Brach Circuit protective circuit breaker This step is requ...

Page 191: ...0 Expansion Container Spare Parts Trio 10 Expansion Main Container Spare Parts Main Container Card Spare Parts 26 8 1PRELIMINARY INFORMATION Trio 10 EXP Container A Main Container Cards B MPN Munters Part Number DPN Dealer Part Number 26 8 2TRIO 10 EXPANSION CONTAINER SPARE PARTS ...

Page 192: ...C BOX BASE MPN 940 99 00007 DPN A1 3 Trio HINGE PLASTIC PIN V1 0 0 SP 207128 MPN 940 99 00019 DPN A2 Trio 20 PLASTIC BLUE PANEL MUNTERS LOGO MPN 940 99 00001 DPN A3 1 GENERAL PLASTIC LATCH MPN 900 99 00216 DPN A3 2 ONE ONE PRO LATCH GENERAL LOCK PLASTIC PART LOCK FOR LATCH MPN 900 99 00217 DPN A4 MID RANGE MAIN GASKET V1 0 0 SP 207122 MPN 940 99 00021 DPN ...

Page 193: ...6 8 3TRIO 10 EXPANSION MAIN CONTAINER SPARE PARTS ID No Description Order Catalog Number B1 Trio EXP 10 CARD SP R Trio EXP10 MPN 940 99 00029 DPN B1 1 SWPS APV 16 12 Mean Well 115V 230V 12V 16W SP 370153 MPN 999 99 00338 DPN ...

Page 194: ...unters AB 2020 194 26 8 4MAIN CONTAINER CARD SPARE PARTS Card Description Munters Ordering Number R Trio EXP10 Trio EXP 10 CARD 940 99 00029 370153 SWPS APV 16 12 Mean Well 115V 230V 12V 16W 999 99 00338 ...

Page 195: ...stomer Success Figure 36 SIM 940 99 00049 Front and Back 27 1 2REQUIRED SOFTWARE Trio cell modem requires the following software installations Image Version 1 5 Consult with a Munters technician on how to install the image Software Version 5 0 or higher Upgrade this software via the Trio Software Upgrade screen 27 1 3INTERNET ACCESS Trio has a priority system for internet access 1 LAN connection 2...

Page 196: ...Configuration 27 2 1PHYSICAL INSTALLATION Modem and SIM Card Driilling 27 2 1 1 Modem and SIM Card 1 Locate the designated spot for the modem 2 Insert the modem into the connector and secure it using the two screws supplied 3 Insert the SIM card into the SIM port ...

Page 197: ...rs AB 2020 197 4 Thread the modem cable to the connector as shown below 5 Remove the sealing cap and attach the antenna For older units refer to the next section 6 Secure the antenna using the brace provided ...

Page 198: ... Munters AB 2020 198 27 2 1 2 Driilling In the event that the Trio unit was shipped before 08 2022 a hole must be drilled for the SMA connector 1 Drill a 6 5 millimeter hole in the spot shown below ...

Page 199: ... Munters AB 2020 199 2 Insert and secure the SMA connector ...

Page 200: ... the modem cable to the connector as shown below 27 2 2CONFIGURATION NOTE The cellular Modem function appears only if a modem is installed with a working SIM card To configure the cell modem 1 Go to System General Settings Network ...

Page 201: ...rs AB 2020 201 2 Under Cellular Modem click Manage 3 Under Cellular Modem click Manage 4 Final steps a Enable the modem b Using data provided by your service provider enter the data in the fields c Click Save ...

Page 202: ... Munters AB 2020 202 example only ...

Page 203: ...to the conditions stated by the supplier all claims must be made in writing within eight days of the discovery of the defect and within 12 months of the delivery of the defective product Munters has thirty days from the date of receipt in which to take action and has the right to examine the product at the customer s premises or at its own plant carriage cost to be borne by the customer Munters at...

Page 204: ...tricity supply providing ancillary services appropriate to the requirements of the plant on the basis of the information supplied with regard to installation tools and consumables required for fitting and installation lubricants necessary for commissioning and maintenance It is mandatory to purchase and use only original spare parts or those recommended by the manufacturer Dismantling and assembly...

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