Table of Contents
1 Safety
1.1 General conditions
5
1.2 Personnel and organizational requirements
6
1.3 Transport
7
1.4 Safety regulations for startup and operation
8
1.5 Safety regulations for maintenance and
repair work
9
1.6 Auxiliary materials, fluids and lubricants,
fire prevention and environmental
protection
12
1.7 Conventions for safety instructions in the
text
14
2 General Information
2.1 Engine layout
15
2.2 Engine side and cylinder designations
17
2.3 Sensors and actuators
18
3 Technical Data
3.1 6R 1600 B30S 60Hz engine data,
optimized fuel consumption
20
3.2 6R 1600 B30S 50Hz engine data,
optimized fuel consumption
23
3.3 6R 1600 B40S 50Hz engine data,
optimized emissions
25
3.4 6R 1600 B40S 50Hz engine data,
optimized fuel consumption
27
3.5 6R 1600 B40S 60Hz engine data,
optimized emissions
29
3.6 6R 1600 B40S 60Hz engine data,
optimized fuel consumption
31
3.7 6R 1600 G10F , G20F engine data,
optimized fuel consumption
33
3.8 6R 1600 G10F , G20F engine data,
optimized exhaust emissions
36
3.9 6R 1600 G10S, G20S engine data, EPA
stage 3
39
3.10 6R 1600 G10F, G20F engine data,
Nonroad stage III a
42
3.11 6R 1600 G40F , G50F engine data,
optimized fuel consumption
45
3.12 6R 1600 G40F , G50F engine data,
optimized exhaust emissions
48
3.13 6R 1600 G40F, G50F engine data,
Nonroad stage III a
51
3.14 6R 1600 G70F , G80F engine data,
optimized fuel consumption
54
3.15 6R 1600 G70F , G80F engine data,
optimized exhaust emissions
57
3.16 6R 1600 G70S, G80S engine data, EPA
stage 3
60
3.17 6R 1600 G70F, G80F engine data,
Nonroad stage III a
63
3.18 Firing sequence
66
3.19 Engine – Main dimensions
67
4 Operation
4.1 Putting the engine into operation after
extended out-of-service-periods (>3
months)
68
4.2 Putting the engine into operation after
scheduled out-of-service-period
69
4.3 Engine start in manual operation (trials)
70
4.4 Safety system – Override
71
4.5 Operational checks
72
4.6 Engine stop in manual operation (trials)
73
4.7 Emergency engine shutdown
74
4.8 After stopping the engine – Engine remains
ready for operation
75
4.9 After stopping the engine – Putting the
engine out of operation
76
5 Maintenance
5.1 Maintenance and servicing
77
5.2 Maintenance task reference table
78
6 Troubleshooting
6.1 Troubleshooting
79
7 Task Description
7.1 Engine
81
7.1.1 Engine – Barring with starting system
81
7.1.2 Engine – Test run
82
7.2 Valve Drive
83
7.2.1 Valve clearance – Check and adjustment
83
7.2.2 Cylinder head cover – Removal and
installation
85
MS15022/02E 2012-04 | Table of Contents | 3
DCL-ID: 0000005207 - 005
