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Volvo Penta AQ205, Operator'S Manual

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Volvo Penta AQ205 Operator'S Manual Download Page 1

OPERATOR’S MANUAL

AQ205, AQ211, AQ231, AQ271, AQ311

BB231, BB261

Summary of Contents for AQ205

Page 1: ...OPERATOR S MANUAL AQ205 AQ211 AQ231 AQ271 AQ311 BB231 BB261 ...

Page 2: ...1 2 3 4 5 6 7 ...

Page 3: ... when there is risk of frost Close all drainage points when the boat is not under constant supervision Incorrectly performed drainage may cause the boat to become filled with wa ter and sink When working on the drive in the upper position lock the drive in position with the special tool available or in some other secure way so that there is no possibility of the drive falling down Instrument panel...

Page 4: ...ARD WARRANTY CARD The Warranty Registration Card US Market Warranty Card other markets should be filled out and sent in by the selling dealer Warranty service can be refused if no proof of delivery date can be provided VOLVO PENTA SERVICE Volvo Penta has built up a comprehensive service or ganization to provide your drive system with the service it requires Volvo Penta dealers and service stations...

Page 5: ...TS WARNING Components in the electrical sys tem the ignition system and the fuel system on Volvo Penta products are designed and built to minimize the risk of explosion and fire The use of non approved parts which do not comply with the above requirements may result in an explosion or fire on board WARRANTY INSPECTION NOT USA The warranty inspection is carried out after a running time of between 2...

Page 6: ... the engine etc ANCHOR with anchor line RADAR REFLECTOR with attachment device RADIO for listening to weather reports COMPASS calibrated BOAT HOOK AND PADDLE TOWING LINE AND FENDERS FOGHORN AND WHISTLE FLASHLIGHT EXTRA PROPELLER AND TOOLS FOR RE MOVING AND REFITTING PREPARATIONS BEFORE STARTING Check the following before starting the engine make sure that there are no FUEL LEAKS make sure that the...

Page 7: ...Volvo Penta controls RUNNING INSTRUCTIONS The single control lever operates both the speed and the power transmission F Forwards R Reverse N Neutral T Throttle To obtain good operating economy the engine should not be run at maximum speed for long pe riods While the engine is running check that the en gine temperature is normal within the green area and that the instruments for battery charging an...

Page 8: ...n switch WARNING The main switch must never be switched off until the engine has stopped Damage to the electrical system can result COLD WEATHER PRECAUTIONS Before leaving the boat check that there are no water leaks If there is a risk of freezing drain the cooling water from the engine The cooling water on the port side and on the starboard side is drained through cocks on the side of the engine ...

Page 9: ...e level should be Full hot Top up if necessary with engine oil For cold operating con ditions ATF oil may be used ELECTROLYTE LEVEL IN THE BATTERY The electrolyte level shall be 5 10 mm 0 2 0 4 above the cell plates Top up with distilled water as required CAUTION Somemaintenance freebatter ies are supplied with special instructions These instructions must be complied with BELT TENSION Correct belt...

Page 10: ... are rounded they must be replaced with equivalent ones See under Technical Data SERVICE EVERY 100 HOURS OF OPERATION OR AT LEAST ONCE PER SEASON OIL FILTER The oil filter is changed for the first time after 20 hours of operation and then after every 100 hours of operation every other oil change Unscrew the old filter If the old filter is difficult to undo there is a special tool which can be used...

Page 11: ...oler with oil Stop the engine and check the oil level Add more oil as required CHECKING THE V BELT The drive belt must be changed if there are signs of wear or splits Undo the alternator s attachment bolts 1 and 2 and take off the belt Clean the grooves on the pulleys before a new belt is fitted Tension the belt so that it can be depressed about 10 mm 0 4 with thumb pressure half way between the d...

Page 12: ...r in the fuel line connection next to the carburator Check the filter at least once a season or as re quired Check Undo the fuel line and remove the nipple in the filter housing be careful not to spill fuel The filter can now be removed for checking Wash in solvent Be careful of the spring inside the filter Refit in the reverse order The filter s closed end must face into the carburator Check the ...

Page 13: ... the en gine block The cable terminals must be prop erly tightened and greased 3 The charging circuits must not be switched while the engine is running Fit a Volvo Penta charge distributor acces sory to the alternator if more than one battery is fitted 4 An auxiliary battery shall be used as follows The regular battery shall remain connected Connect the auxiliary battery to the regular battery wit...

Page 14: ...me in contact with your eyes skin or painted surfaces If this should happen however wash the area affected with water immediately Contact a doctor if the eyes are affected Checking the battery Check the charge state of the battery and the electrolyte regularly The correct level is 5 10 mm 0 4 above the cell plates The battery con nections shall be clean greased and tight SERVICE IN CONNECTION WITH...

Page 15: ... allowed to run dry The combined corrosion and frost protection mix ture need not be drained The engine is not pro tected against frost if it is inhibited with emulsify ing oil This must be drained Check that the wa ter runs out since contamination can block the cocks Then close all cocks Remove the cover from the coolant water pump Remove the impeller Check that the impeller is serviceable Rinse ...

Page 16: ...l A falling drive can cause serious bodily injury Tool 884863 2 when carefully fitted can prevent the drive from falling The tool shall be used for locking the drive in the raised position Fit the tool as follows Put your hand in from behind the cover s zinc plate and take hold of the retaining pawl 1 Press the retaining pawl down at the same time as the drive is lifted up by hand to the fully rai...

Page 17: ... with grease Use Volvo Penta grease part number 828250 1 WARNING Handle the fish line cutter with care since the edge is sharp and can cause injury and damage PROPELLERS SP The propeller is locked to the shaft with a screw and a propeller cone Undo the screw and remove the boss Remove the propeller CAUTION In side the propeller there is a spacer sleeve and a deflector ring A damaged propeller must...

Page 18: ... make the boat unstable and result in unexpected turns at high speeds NOTE Earlier versions of series A Duoprop pro pellers were painted black for series B white They were not provided with decals but the se ries type can be established by the number of blades of the rear propeller Troubleshooting chart Troubleshooting The troubleshooting chart given below lists only the more common types of fault...

Page 19: ...gine risers and sterndrive kg lbs DP355 782 SP351 773 DP402 885 SP398 876 Ratio sterndrive model SP 1 61 1 1 61 1 1 61 1 sterndrive model DP 2 30 1 1 95 1 1 95 1 reverse gear MS4A 1 5 1 or 1 9 1 NOTE Sterndrive model DP not available for AQ311B Valves Valve system Overhead valves Hydraulic lifters non adjustable Cooling system Thermostat limit values C F 62 72 153 160 Fuel System AQ205 AQ211 AQ231...

Page 20: ... Firing order 1 6 5 4 3 2 V6 1 8 4 3 6 5 7 2 V8 Stroboscope setting AQ205A 2500 rpm 16 BTDC AQ211A AQ231A BB231A 2500 rpm 14 BTDC BB261A AQ271C 3000 rpm 23 BTDC AQ311B 3000 rpm 25 BTDC Basic setting idling speed 6 BTDC AQ205A AQ311B 8 BTDC Distributor contact gap mm in AQ211A AQ231A BB231A BB261A 0 36 0 48 014 019 Dwell angle AQ211A AQ231A BB231A BB261A 28 34 Spark Plugs Volvo Penta p n 875816 1 g...

Page 21: ... Fuse 8 Amp 10 Alternator 11 Starter motor 12 Automatic choke 13 Automatic fuse 40 Amp 14 Main switch optional 15 Battery optional 16 Temp sender 17 Oil pressure sender 18 Distributor 19 Ignition coil 20 Relay 21 Resistor Color SB black PU purple LBN light brown R red GR grey LBL light blue R Y red yellow BN brown W white AWG mm2 16 1 5 13 2 5 10 6 0 8 10 0 ...

Page 22: ...use 8 Amp 9 Fuse 8 Amp 10 Alternator 11 Starter motor 12 Automatic choke 13 Automatic fuse 40 Amp 14 Main switch optional 15 Battery optional 16 Temp sender 17 Oil pressure sender 18 Distributor 19 Ignition coil 20 Relay 21 Resistor Color SB black PU purple LBN light brown R red GR grey LBL light blue R Y red yellow BN brown W white AWG mm2 16 1 5 13 2 5 10 6 0 8 10 0 ...

Page 23: ...e 8 Amp 10 Alternator 11 Starter motor 12 Automatic choke 13 Automatic fuse 40 Amp 14 Main switch optional 15 Battery optional 16 Temp sender 17 Oil pressure sender 18 Distributor 19 Ignition coil 20 Relay 21 Resistor 22 Speedlimiter Color SB black PU purple LBN light brown R red GR grey LBL light blue R Y red yellow BN brown W white AWG mm2 16 1 5 13 2 5 10 6 0 8 10 0 ...

Page 24: ...le colour code R red SB black GN green BL blue W white R W red white GN W green white SB W black white BL R blue red PU purple Cable area 1 5 mm2 Instrument lighting Optional throttle hook up 1 UP 2 Positive 3 Down 4 Override button ...

Page 25: ...with flame arrestor 4 Thermostat and water distribution housing 5 Seawater pump 6 Fuel pump 7 Fuel filter 8 Serial number engine 9 Zinc anode 10 Circulation pump 11 Exhaust riser 12 Ignition distributor 13 Trim tab 14 Zinc anode 15 Cooling water intake 16 Power steering pump optional AQ205A ...

Page 26: ... Carburettor with flame arrestor 4 Thermostat and water distribution housing 5 Seawater pump 6 Fuel pump 7 Fuel filter 8 Serial number engine 9 Zinc anode 10 Circulation pump 11 Exhaust riser 12 Ignition distributor 13 Trim tab 14 Zinc anode 15 Cooling water intake AQ211A AQ231A ...

Page 27: ... Carburettor with flame arrestor 4 Thermostat and water distribution housing 5 Seawater pump 6 Fuel pump 7 Fuel filter 8 Serial number engine 9 Zinc anode 10 Circulation pump 11 Exhaust riser 12 Ignition distributor 13 Trim tab 14 Zinc anode 15 Cooling water intake AQ271C AQ311B ...

Page 28: ......

Page 29: ...7746358 English 12 2000 ...

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