7.2 Cylinder Liner
7.2.1 Cylinder liner – Endoscopic examination
Preconditions
☑
Engine is stopped and starting disabled
Special tools, Material, Spare parts
Designation / Use
Part No.
Qty.
Barring device
F6555766
1
Ratchet with extension
F30006212
1
Endoscope
Y20097353
1
Preparatory steps
1.
Remove cylinder head cover (→ Page 75).
2.
Remove injector (→ Page 78).
Positioning crankshaft at BDC
1.
Using barring gear, turn crankshaft until crankshaft journal of the cylinder to be tested has reached
BDC.
2.
Insert endoscope into cylinder liner through injector seat.
Endoscopic examination of cylinder liner
Findings
Measure
•
Thin carbon coating around carbon scraper ring
•
Slight localized additive deposits at top edge
•
Localized smooth areas at bottom edge
•
Carbon deposits on entire circumference between top piston ring
and bottom edge of carbon scraper ring
•
First signs of marks left by top piston ring
•
Bright mark on entire circumference
•
Faultless, even honing pattern
•
First signs of marks left by lower cooling bores
•
Running pattern seems darker
No actions required.
•
Dark areas with even or varying degrees of discoloration
•
Beginning and end of the discoloration are not sharply defined and
do not cover the entire stroke area
•
Dark areas in the upper section of the cooling bore, remaining cir-
cumference are faultless
•
Piston rings are faultless
Further endoscopic examina-
tion required as part of mainte-
nance work.
•
On the entire circumference, apart from light areas of discoloration
(do not impair operation) clearly darker stripes that start at the top
piston ring
•
Heat discoloration in the direction of stroke and honing pattern
damage
•
Heat discoloration of piston rings
Cylinder liner must be replaced,
contact Service.
64 | Task Description | MS150026/02E 2013-11
TIM-ID: 0000003304 - 006
