MTU 12V2000M40A Operating Instructions Manual Download Page 158

Page: 158 / 242

7.5.2 Cylinder head cover – Removal and installation

Preconditions

☑

Engine is stopped and starting disabled.

Special tools, Material, Spare parts

Designation / Use

Part No.

Qty.

Torque wrench, 6–50 Nm

F30027336

Ratchet adapter

F30027340

Gasket

(→ Spare Parts Catalog)

Preparatory steps

Remove air filter (→ Page 188).

Remove mounting bracket with control valves for exhaust turbocharger and air flap switching.

Removing and installing cylin-
der head cover

Remove screws.

Remove cylinder head cover with gasket from
cylinder head.

Clean installation surface.

Check condition of profile gasket in cylinder
head cover.

Replace damaged gaskets.

Place cylinder head covers onto crankcase and tighten screws to specified tightening torque.

Name

Size

Type

Lubricant

Value/Standard

Screw

Tightening torque

20 Nm

Final steps

Install mounting bracket with control valves for exhaust turbocharger and air flap switching.

Install air filter (→ Page 188).

158 | Valve Drive | MS150031/06E 2016-010

TIM-ID: 0000004466 - 005

Summary of Contents for 12V2000M40A

Page 1: ...Operating Instructions Diesel engine 8V2000M40A 8V2000M40B 8V2000M41A 8V2000M41B 12V2000M40A 12V2000M40B 12V2000M41A 12V2000M41B 16V2000M40A 16V2000M40B 16V2000M41A 16V2000M41B MS150031 06E...

Page 2: ...iable load ICXN 3C Time limited operation ICXN Table 1 Applicability 2016 Copyright MTU Friedrichshafen GmbH This publication is protected by copyright and may not be used in any way whether in whole...

Page 3: ...conditions 25 C intake air temperature 72 3 12 12V 2000 M40A engine data Separate heat exchanger reference conditions 45 C intake air temperature 75 3 13 16V 2000 M40A engine data engine mounted heat...

Page 4: ...188 7 11 2 Air filter Removal and installation 189 7 12 Air Intake 190 7 12 1 Service indicator Signal ring position check 190 7 13 Starting Equipment 191 7 13 1 Starter Condition check 191 7 14 Lube...

Page 5: ...P Visual inspection 226 7 23 3 LOP Running test procedures 228 8 Appendix A 8 1 Abbreviations 230 8 2 MTU Contact Service Partners 232 9 Appendix B 9 1 Special Tools 233 9 2 Index 240 MS150031 06E 201...

Page 6: ...the execution of calibration processes that might affect the emission characteristics of the product are prohibited by emission regulations Emission control units systems may only be maintained ex cha...

Page 7: ...e personnel must be instructed repeatedly Personnel requirements All work on the product must be carried out by trained instructed and qualified personnel only Training at the Training Center of the m...

Page 8: ...llustration is essentially valid for 8V 2000 M engines Illustration is essentially valid for 12 16V 2000 M engines Transport with flange mounted gearbox Illustration is essentially valid for 8V 2000 M...

Page 9: ...ft the engine The eyebolts mounted at the driving end and on the gearbox must not be used for transporting plants with flange mounted gearboxes Only use transport and lifting devices approved by MTU T...

Page 10: ...ws for the engine mounts prior to engine transporta tion Secure the engine against tilting during transport In particular when going down inclines or ramps the en gine must be secured against moving a...

Page 11: ...mer components e g engine mounts damping elements couplings and V belts must not be painted Only install them after painting the engine or mask them prior to painting The following applies to starters...

Page 12: ...installed and that all tools and loose parts have been removed especially the barring tool Ensure that no unattached parts have been left in on the product e g including rags and cable straps Ensure...

Page 13: ...prior to working on assemblies ESD Work on electrostatically endangered components which could be damaged by electrostatic discharge ESD must always be carried out with appropriate equipment Appropri...

Page 14: ...asuring component dimensions Workpieces components and measuring equipment lie in the specified tolerance range at a reference tem perature of 20 C 14 Safety MS150031 06E 2016 010 TIM ID 0000040535 01...

Page 15: ...always available and that staff are familiar with their correct handling Noise Wear ear protectors in work areas with a sound pressure level in excess of 85 dB A Noise can lead to an increased risk of...

Page 16: ...stands provided with fume extraction systems ensure that the area is well ventilated Make sure that neighboring work areas are not impaired Avoid open flames in the vicinity No smoking Observe fire pr...

Page 17: ...NOTICE In the event of a situation involving potentially adverse effects on the product Consequences Material damage Remedial action Additional product information Warning notices 1 This manual with...

Page 18: ...nated in accordance with DIN ISO 1204 as viewed from driving end 4 For cylinder designation in accordance with DIN ISO 1204 the letter Ax refers to the cylinders on the left hand side of the engine 1...

Page 19: ...be cut in out during operation Cooling system Engine cooled by split circuit cooling system with plate core heat exchanger Service block The service components are mounted at the auxiliary PTO end The...

Page 20: ...phanumeric monochrome LCD display for monitoring of measured values as well as alarms when limits are violated Pushbuttons for menu control and dimming unit Combined control and display elements for l...

Page 21: ...MS150031 06E 2016 010 General Information 21 TIM ID 0000002178 006...

Page 22: ...Lube oil system covers 22 General Information MS150031 06E 2016 010 TIM ID 0000002178 006...

Page 23: ...MS150031 06E 2016 010 General Information 23 TIM ID 0000002178 006...

Page 24: ...pressure is greatly reduced by a faulty O ring 3 The union is confirmed as being SOLAS compliant by DNV and GL Plugs and sensors Screw in plugs 2 are sealed toward the outside either with a copper sea...

Page 25: ...ine 19 Ball type seal area 20 Leak fuel connection The HP fuel line is sealed by the thrust ring 8 In case of leakage around the thrust ring 8 or the HP line 5 fuel escapes into the leakage chamber Le...

Page 26: ...ral spray The fluid is diverted to the catch basin whereby the pressure is greatly reduced Shielding by overlapping design The overlap 1 precludes lateral spray The fluid is diverted to the catch basi...

Page 27: ...supply 140 Exhaust system 170 Starting equipment 180 Lube oil system lube oil cir cuit 200 Coolant circuit 230 Mounting support 250 PTO systems driving end and free end 500 Monitoring control and reg...

Page 28: ...w 1 Intake air temperature 2 Fuel pressure after filter 3 Fuel temperature 4 Lube oil differential pres sure 5 Lube oil pressure 6 Coolant level 7 Lube oil temperature 8 Lube oil pressure 28 General I...

Page 29: ...Engine free end 1 Raw water pressure 2 Coolant pressure 3 Coolant temperature 4 Coolant temperature MS150031 06E 2016 010 General Information 29 TIM ID 0000038940 002...

Page 30: ...Right engine side 1 Charge air coolant tempera ture 2 Charge air pressure 3 Leak fuel level 4 Adapter 30 General Information MS150031 06E 2016 010 TIM ID 0000038940 002...

Page 31: ...ngine driving end 1 Exhaust gas temperature A side 2 Exhaust temperature B side 3 Camshaft speed 4 Crankshaft speed 5 Crankshaft speed MS150031 06E 2016 010 General Information 31 TIM ID 0000038940 00...

Page 32: ...e 2 B10 charge air pressure 3 B09 charge air tempera ture 4 B5 2 lube oil pressure 5 F25 lube oil pressure differ ence over filter 6 B34 fuel pressure after fil ter 7 B07 lube oil temperature 8 B05 lu...

Page 33: ...Left engine side 12V 2000 M 1 F33 coolant level 2 Y27 turbocharger control valve 3 B21 raw water pressure MS150031 06E 2016 010 General Information 33 TIM ID 0000012937 004...

Page 34: ...Engine free end 12V 2000 M 1 B06 coolant temperature 2 B6 2 coolant temperature 34 General Information MS150031 06E 2016 010 TIM ID 0000012937 004...

Page 35: ...Right engine side 12V 2000 M 1 B44 turbocharger speed 2 B16 coolant pressure 3 F46 leak off fuel level 4 B33 fuel temperature MS150031 06E 2016 010 General Information 35 TIM ID 0000012937 004...

Page 36: ...M 1 B01 camshaft speed 2 B4 22 exhaust bulk tem perature B side 3 B13 crankshaft speed 4 B13 2 crankshaft speed 5 B4 21 exhaust bulk tem perature A side 36 General Information MS150031 06E 2016 010 T...

Page 37: ...pressure 3 B09 charge air tempera ture 4 B5 2 lube oil pressure 5 F25 lube oil pressure differ ence over filter 6 B34 fuel pressure after fil ter 7 B07 lube oil temperature 8 B05 lube oil pressure MS...

Page 38: ...Left engine side 16V 2000 M 1 F33 coolant level 2 Y27 turbocharger control valve 3 B21 raw water pressure 38 General Information MS150031 06E 2016 010 TIM ID 0000012937 004...

Page 39: ...Free end 16V 2000 M 1 B06 coolant temperature 2 B6 2 coolant temperature MS150031 06E 2016 010 General Information 39 TIM ID 0000012937 004...

Page 40: ...Right engine side 16V 2000 M 1 B44 turbocharger speed 2 B16 coolant pressure 3 F46 leak off fuel level 4 B33 fuel temperature 40 General Information MS150031 06E 2016 010 TIM ID 0000012937 004...

Page 41: ...M 1 B01 camshaft speed 2 B4 22 exhaust bulk tem perature B side 3 B13 crankshaft speed 4 B13 2 crankshaft speed 5 B4 21 exhaust bulk tem perature A side MS150031 06E 2016 010 General Information 41 T...

Page 42: ...w water inlet temperature C 25 Barometric pressure mbar 1000 Site altitude above sea level m 100 POWER RELATED DATA power ratings are net brake power to ISO 3046 Number of cylinders 8 Engine rated spe...

Page 43: ...low idle meas point before engine R bar 2 0 FUEL SYSTEM Number of cylinders 8 Fuel pressure at engine supply connection min when engine is starting L bar 0 3 Fuel pressure at supply connection to eng...

Page 44: ...s L liter 45 Oil pan capacity dipstick mark max standard oil system Option max oper ating inclinations L liter 55 WEIGHTS MAIN DIMENSIONS Number of cylinders 8 Engine dry weight with attached standard...

Page 45: ...mbar 1000 Site altitude above sea level m 100 POWER RELATED DATA power ratings are net brake power to ISO 3046 Number of cylinders 8 Engine rated speed A rpm 1500 Continuous power ISO 3046 10 overload...

Page 46: ...rpm 100 Firing speed to R rpm 120 STARTING electric Number of cylinders 8 Starter rated voltage standard design R V 24 STARTING SYSTEM with air hydraulic starter motor Number of cylinders 8 Starting a...

Page 47: ...L free field sound pressure level Lp 1m dis tance ISO 6798 R db A 105 Engine surface noise with attenuated intake noise filter DL free field sound pressure level Lp 1m distance ISO 6798 R db A 102 MS1...

Page 48: ...re mbar 1000 Site altitude above sea level m 100 POWER RELATED DATA power ratings are net brake power to ISO 3046 Number of cylinders 8 Engine rated speed A rpm 1800 Continuous power ISO 3046 10 overl...

Page 49: ...onnection to engine min when engine is running L bar 0 3 Fuel pressure at engine supply connection max when engine is starting L bar 0 5 Fuel supply flow max R liter min 1 6 GENERAL OPERATING DATA Num...

Page 50: ...AIN DIMENSIONS Number of cylinders 8 Engine dry weight with attached standard accessories without coupling R kg 1790 ACOUSTICS Number of cylinders 8 Exhaust noise unsilenced DL free field sound pressu...

Page 51: ...mbar 1000 Site altitude above sea level m 100 POWER RELATED DATA power ratings are net brake power to ISO 3046 Number of cylinders 8 Engine rated speed A rpm 1800 Continuous power ISO 3046 10 overload...

Page 52: ...rpm 100 Firing speed to R rpm 120 STARTING electric Number of cylinders 8 Starter rated voltage standard design R V 24 STARTING SYSTEM with air hydraulic starter motor Number of cylinders 8 Starting...

Page 53: ...L free field sound pressure level Lp 1m dis tance ISO 6798 R db A 105 Engine surface noise with attenuated intake noise filter DL free field sound pressure level Lp 1m distance ISO 6798 R db A 103 MS1...

Page 54: ...0 Site altitude above sea level m 100 Power related data power ratings are net brake power to ISO 3046 Number of cylinders 8 Rated engine speed A rpm 1500 Continuous power ISO 3046 10 overload capabil...

Page 55: ...100 Firing speed to R rpm 120 Starter electric Number of cylinders 8 Rated starter voltage standard rating R V 24 Starter with air hydraulic starter motor Number of cylinders 8 Starting air pressure...

Page 56: ...und pressure level Lp 1m dis tance ISO 6798 3dB A tolerance R dB A 105 Engine surface noise with attenuated intake noise filter DL free field sound power level Lp 1 m distance ISO 6798 2dB A tolerance...

Page 57: ...te altitude above sea level m 100 Power related data power ratings are net brake power to ISO 3046 Number of cylinders 8 Rated engine speed A rpm 1500 Continuous power ISO 3046 10 overload capability...

Page 58: ...100 Firing speed to R rpm 120 Starter electric Number of cylinders 8 Rated starter voltage standard rating R V 24 Starter with air hydraulic starter motor Number of cylinders 8 Starting air pressure...

Page 59: ...und pressure level Lp 1m dis tance ISO 6798 3dB A tolerance R dB A 105 Engine surface noise with attenuated intake noise filter DL free field sound power level Lp 1 m distance ISO 6798 2dB A tolerance...

Page 60: ...0 Site altitude above sea level m 100 Power related data power ratings are net brake power to ISO 3046 Number of cylinders 8 Rated engine speed A rpm 1800 Continuous power ISO 3046 10 overload capabil...

Page 61: ...et connection min when engine is running L bar 0 3 Fuel pressure at engine inlet connection max when engine is starting L bar 0 5 Fuel supply flow max A liters min 2 05 General operating data Number o...

Page 62: ...ons Number of cylinders 8 Engine dry weight with standard accessories installed w o coupling R kg 1790 Acoustics Number of cylinders 8 Exhaust noise unsilenced DL free field sound pressure level Lp 1m...

Page 63: ...above sea level m 100 Power related data power ratings are net brake power to ISO 3046 Number of cylinders 8 Rated engine speed A rpm 1800 Continuous power ISO 3046 10 overload capability design powe...

Page 64: ...20 Starter electric Number of cylinders 8 Rated starter voltage standard rating R V 24 Starter with air hydraulic starter motor Number of cylinders 8 Starting air pressure before starter motor min R b...

Page 65: ...und pressure level Lp 1m dis tance ISO 6798 3dB A tolerance R dB A 105 Engine surface noise with attenuated intake noise filter DL free field sound power level Lp 1 m distance ISO 6798 2dB A tolerance...

Page 66: ...ssure mbar 1000 Site altitude above sea level m 100 POWER RELATED DATA power ratings are net brake power to ISO 3046 Number of cylinders 12 Engine rated speed A rpm 1500 Continuous power ISO 3046 10 o...

Page 67: ...on on engine min when engine is running L bar 0 3 Fuel pressure at supply connection on engine max when engine is starting L bar 0 5 Fuel supply flow max R liter min 2 7 GENERAL OPERATING DATA Number...

Page 68: ...AIN DIMENSIONS Number of cylinders 12 Engine dry weight with attached standard accessories without coupling R kg 2600 ACOUSTICS Number of cylinders 12 Exhaust noise unsilenced CP free field sound pres...

Page 69: ...essure mbar 1000 Site altitude above sea level m 100 POWER RELATED DATA power ratings are net brake power to ISO 3046 Number of cylinders 12 Engine rated speed A rpm 1500 Continuous power ISO 3046 10...

Page 70: ...on on engine min when engine is running L bar 0 3 Fuel pressure at supply connection on engine max when engine is starting L bar 0 5 Fuel supply flow max R liter min 2 6 GENERAL OPERATING DATA Number...

Page 71: ...AIN DIMENSIONS Number of cylinders 12 Engine dry weight with attached standard accessories without coupling R kg 2600 ACOUSTICS Number of cylinders 12 Exhaust noise unsilenced CP free field sound pres...

Page 72: ...ure mbar 1000 Site altitude above sea level m 100 POWER RELATED DATA power ratings are net brake power to ISO 3046 Number of cylinders 12 Engine rated speed A rpm 1500 Continuous power ISO 3046 10 ove...

Page 73: ...rpm 100 Firing speed to R rpm 120 STARTING electric Number of cylinders 12 Rated starter voltage standard design R V 24 STARTING pneumatic starter Number of cylinders 12 Starting air pressure before...

Page 74: ...CP free field sound pressure level Lp 1m dis tance ISO 6798 R db A 111 Engine surface noise with attenuated intake noise filter CP free field sound pressure level Lp 1m distance ISO 6798 R db A 99 74...

Page 75: ...ure mbar 1000 Site altitude above sea level m 100 POWER RELATED DATA power ratings are net brake power to ISO 3046 Number of cylinders 12 Engine rated speed A rpm 1500 Continuous power ISO 3046 10 ove...

Page 76: ...rpm 100 Firing speed to R rpm 120 STARTING electric Number of cylinders 12 Rated starter voltage standard design R V 24 STARTING pneumatic starter Number of cylinders 12 Starting air pressure before...

Page 77: ...CP free field sound pressure level Lp 1m dis tance ISO 6798 R db A 111 Engine surface noise with attenuated intake noise filter CP free field sound pressure level Lp 1m distance ISO 6798 R db A 99 MS1...

Page 78: ...re mbar 1000 Site altitude above sea level m 100 POWER RELATED DATA power ratings are net brake power to ISO 3046 Number of cylinders 16 Engine rated speed A rpm 1500 Continuous power ISO 3046 10 over...

Page 79: ...running L bar 0 3 Fuel pressure at engine supply connection max when engine is starting L bar 0 5 Fuel supply flow max R liter min 3 4 GENERAL OPERATING DATA Number of cylinders 16 Firing speed from...

Page 80: ...AIN DIMENSIONS Number of cylinders 16 Engine dry weight with attached standard accessories without coupling R kg 3200 ACOUSTICS Number of cylinders 16 Exhaust noise unsilenced DL free field sound pres...

Page 81: ...re mbar 1000 Site altitude above sea level m 100 POWER RELATED DATA power ratings are net brake power to ISO 3046 Number of cylinders 16 Engine rated speed A rpm 1500 Continuous power ISO 3046 10 over...

Page 82: ...running L bar 0 3 Fuel pressure at engine supply connection max when engine is starting L bar 0 5 Fuel supply flow max R liter min 3 5 GENERAL OPERATING DATA Number of cylinders 16 Firing speed from...

Page 83: ...AIN DIMENSIONS Number of cylinders 16 Engine dry weight with attached standard accessories without coupling R kg 3200 ACOUSTICS Number of cylinders 16 Exhaust noise unsilenced DL free field sound pres...

Page 84: ...mbar 1000 Site altitude above sea level m 100 POWER RELATED DATA power ratings are net brake power to ISO 3046 Number of cylinders 16 Engine rated speed A rpm 1500 Continuous power ISO 3046 10 overloa...

Page 85: ...TING electric Number of cylinders 16 Starter rated voltage standard design R V 24 STARTING SYSTEM with air hydraulic starter motor Number of cylinders 16 Starting air pressure before starter motor min...

Page 86: ...L free field sound pressure level Lp 1m dis tance ISO 6798 R db A 109 Engine surface noise with attenuated intake noise filter DL free field sound pressure level Lp 1m distance ISO 6798 R db A 107 86...

Page 87: ...mbar 1000 Site altitude above sea level m 100 POWER RELATED DATA power ratings are net brake power to ISO 3046 Number of cylinders 16 Engine rated speed A rpm 1500 Continuous power ISO 3046 10 overloa...

Page 88: ...TING electric Number of cylinders 16 Starter rated voltage standard design R V 24 STARTING SYSTEM with air hydraulic starter motor Number of cylinders 16 Starting air pressure before starter motor min...

Page 89: ...L free field sound pressure level Lp 1m dis tance ISO 6798 R db A 109 Engine surface noise with attenuated intake noise filter DL free field sound pressure level Lp 1m distance ISO 6798 R db A 107 MS1...

Page 90: ...re mbar 1000 Site altitude above sea level m 100 POWER RELATED DATA power ratings are net brake power to ISO 3046 Number of cylinders 16 Engine rated speed A rpm 1800 Continuous power ISO 3046 10 over...

Page 91: ...running L bar 0 3 Fuel pressure at engine supply connection max when engine is starting L bar 0 5 Fuel supply flow max R liter min 4 2 GENERAL OPERATING DATA Number of cylinders 16 Firing speed from...

Page 92: ...AIN DIMENSIONS Number of cylinders 16 Engine dry weight with attached standard accessories without coupling R kg 3200 ACOUSTICS Number of cylinders 16 Exhaust noise unsilenced DL free field sound pres...

Page 93: ...re mbar 1000 Site altitude above sea level m 100 POWER RELATED DATA power ratings are net brake power to ISO 3046 Number of cylinders 16 Engine rated speed A rpm 1800 Continuous power ISO 3046 10 over...

Page 94: ...running L bar 0 3 Fuel pressure at engine supply connection max when engine is starting L bar 0 5 Fuel supply flow max R liter min 4 2 GENERAL OPERATING DATA Number of cylinders 16 Firing speed from...

Page 95: ...AIN DIMENSIONS Number of cylinders 16 Engine dry weight with attached standard accessories without coupling R kg 3200 ACOUSTICS Number of cylinders 16 Exhaust noise unsilenced DL free field sound pres...

Page 96: ...mbar 1000 Site altitude above sea level m 100 POWER RELATED DATA power ratings are net brake power to ISO 3046 Number of cylinders 16 Engine rated speed A rpm 1800 Continuous power ISO 3046 10 overloa...

Page 97: ...TING electric Number of cylinders 16 Starter rated voltage standard design R V 24 STARTING SYSTEM with air hydraulic starter motor Number of cylinders 16 Starting air pressure before starter motor min...

Page 98: ...L free field sound pressure level Lp 1m dis tance ISO 6798 R db A 111 Engine surface noise with attenuated intake noise filter DL free field sound pressure level Lp 1m distance ISO 6798 R db A 107 98...

Page 99: ...mbar 1000 Site altitude above sea level m 100 POWER RELATED DATA power ratings are net brake power to ISO 3046 Number of cylinders 16 Engine rated speed A rpm 1800 Continuous power ISO 3046 10 overloa...

Page 100: ...TING electric Number of cylinders 16 Starter rated voltage standard design R V 24 STARTING SYSTEM with air hydraulic starter motor Number of cylinders 16 Starting air pressure before starter motor min...

Page 101: ...L free field sound pressure level Lp 1m dis tance ISO 6798 R db A 111 Engine surface noise with attenuated intake noise filter DL free field sound pressure level Lp 1m distance ISO 6798 R db A 107 MS1...

Page 102: ...tude above sea level m 100 100 100 100 POWER RELATED DATA power ratings are net brake power as per ISO 3046 Number of cylinders 12 12 12 12 Rated engine speed A rpm 1500 1500 1800 1800 Continuous powe...

Page 103: ...12 12 Fuel pressure at engine supply connec tion min when engine is starting L bar 0 3 0 3 0 3 0 3 Fuel pressure at engine supply connec tion min during engine operation L bar 0 3 0 3 0 3 0 3 Fuel pr...

Page 104: ...73 73 73 73 Oil pan capacity at dipstick mark max standard oil system Option max oper ating inclinations L liters 88 88 88 88 WEIGHTS MAIN DIMENSIONS Number of cylinders 12 12 12 12 Dry engine weight...

Page 105: ...tude above sea level m 100 100 100 100 POWER RELATED DATA power ratings are net brake power as per ISO 3046 Number of cylinders 16 16 16 16 Rated engine speed A rpm 1500 1500 1800 1800 Continuous powe...

Page 106: ...16 Fuel pressure at engine supply connec tion min when engine is starting L bar 0 3 0 3 0 3 0 3 Fuel pressure at engine supply connec tion min during engine operation L bar 0 3 0 3 0 3 0 3 Fuel pressu...

Page 107: ...97 97 97 97 Oil pan capacity at dipstick mark max standard oil system Option max oper ating inclinations L liters 117 117 117 117 WEIGHTS MAIN DIMENSIONS Number of cylinders 16 16 16 16 Dry engine wei...

Page 108: ...Number of cylin ders Firing order 8 V A1 B4 A4 A2 B3 A3 B2 B1 12 V A1 B2 A5 B4 A3 B1 A6 B5 A2 B3 A4 B6 16 V A1 B5 A3 A5 B2 B8 A2 A8 B3 A7 B4 B6 A4 A6 B1 B7 108 Technical Data MS150031 06E 2016 010 TIM...

Page 109: ...h B Height C 8V 2000 M40A M40B approx 2005mm approx 1280mm approx 1315mm 12V 2000 M40A M40B M41A M41B approx 2106mm approx 1398mm approx 1291mm 16V 2000 M40A M40B M41A M41B approx 2815mm approx 1425mm...

Page 110: ...up as long as the overspeed test is running 7 White ENGINE SPEED IN CREASE Engine speed is increased as long as the button is held down 8 White ENGINE SPEED DECREASE Engine speed is decreased as long...

Page 111: ...ready for op eration and Ready for operation status LED spot lights up at Ready for operation switch position 14 Green None None 15 Green None None 16 Green None None 17 White ALARM AC KNOWLEDGE Pres...

Page 112: ...183 Fuel prefilter pressure gauge Align adjustable pointer with position of pressure indicator Page 174 Fuel system Vent Page 170 Raw water pump if located above waterline Prime approx 3 to 4 liters...

Page 113: ...nt circuit Check coolant level Page 205 Coolant circuit Preheat coolant with preheating unit Fuel prefilter Drain water Page 176 Battery charging generator drive Check condition of drive belt Page 212...

Page 114: ...ank Page 147 Engine Start on LOP Item Measure Engine Start in unloaded condition System Switch on LOP LOCAL MODE illuminated push button lights up brightly local control mode active Page 110 Illuminat...

Page 115: ...bration Check exhaust color Page 131 Fuel prefilter Check that contamination indicator position at the fuel prefilter is within the permissible limit Page 174 Drain water and contaminants Page 176 Cha...

Page 116: ...s possible Before shutting down the engine allow it to idle until the engine temperatures decrease and constant levels are indicated Stopping the engine at the LOP Item Measure LOP Run engine at idle...

Page 117: ...er supply to ECU Engine control is deactivated Engines with emergency air shutoff flaps Flaps close Illuminated EMERGENCY STOP pushbutton flashes Alarm signaling by horn flashing lamp etc is tripped A...

Page 118: ...coolant has no antifreeze addi tive the engine room is not heated the coolant is not kept at a suitable temperature the antifreeze concentration is insufficient for the engine room tempera ture antifr...

Page 119: ...tly at seals or electronic components such as connectors or ECUs Plant Cleaning 1 Carry out plant cleaning only in areas where an appropriate oil separator is provided environmental protec tion 2 Prio...

Page 120: ...in water and contaminants from fuel prefilter if fitted Page 115 W0508 Check reading on service indicator of fuel prefilter if fitted Page 115 W1001 Replace fuel filter or fuel filter element Page 172...

Page 121: ...he fault itself as listed in the table below Alarms can also be caused by defective sensors actuators If troubleshooting in accordance with the fol lowing table is not successful contact Service to ha...

Page 122: ...channel 1 Depending on the corresponding measur ing point which is read via CAN bus 070 L2 T EXTERN 1 Violation of second limit for ex ternal temperature channel 1 Depending on the corresponding meas...

Page 123: ...AT TEMP LIMIT1 Coolant preheating tempera ture too low during starting 1st limit Check preheating pump preheating sys tem see manufacturer s documentation 100 EDM NOT VALID Check sum error of measurin...

Page 124: ...ower supply for pressure sen sors defective 1 Disconnect connectors X2 and X3 from ECU If alarm does not disappear Con tact Service 2 Check wiring pressure sensors 3 Contact Service 139 L1 TE BUFFER T...

Page 125: ...c change over to Re dundant CAN bus Contact Service 187 CAN1 ERROR PAS SIVE Light fault on Default CAN bus e g shortage overload none 188 CAN2 BUS OFF Severe fault on Redundant CAN bus automatic chang...

Page 126: ...defect frequency input for speed demand 1 Check speed transmitter 2 Check wiring 3 Contact Service 271 SD T EXTERN 1 External device defective CAN T EXTERN 1 Contact Service 272 SD T EXTERN 2 Externa...

Page 127: ...Contact Service 314 TIMING CYLINDER B4 Injection timing fault cylinder B4 If fault occurs repeatedly Contact Service 315 TIMING CYLINDER B5 Injection timing fault cylinder B5 If fault occurs repeated...

Page 128: ...aulty wiring to solenoid valve cylinder B2 Misfiring 1 Check wiring 2 Contact Service 333 WIRING CYLINDER B3 Faulty wiring to solenoid valve cylinder B3 Misfiring 1 Check wiring 2 Contact Service 334...

Page 129: ...in wiring to sole noid valve cylinder A8 Misfiring 1 Check wiring 2 Contact Service 349 OPEN_LOAD CYL A9 Disconnection in wiring to sole noid valve cylinder A9 Misfiring 1 Check wiring 2 Contact Serv...

Page 130: ...ne shutdown 1 Check wiring 2 Try to re start the engine Page 114 3 Contact Service 364 STOP POWER STAGE 2 Solenoid valve or wiring or ECU defective automatic engine shutdown 1 Check wiring 2 Try to re...

Page 131: ...connections possibly loose Check plug in connections Page 222 Engine Running gear blocked engine cannot be barred manually Contact Service Start interlock limit switch Limit switch not installed Check...

Page 132: ...tion pump faulty Replace Page 159 Speed sensor Faulty Contact Service Fuel system Air in fuel system Vent fuel system Page 170 ECU Faulty Contact Service Charge air temperature too high Component Caus...

Page 133: ...ngine oil in the engine Drain engine oil Page 193 Oil separator or oil preseparator of crankcase breather clogged Replace Page 152 Exhaust turbocharger Cylinder head Piston rings Cylinder liner Faulty...

Page 134: ...yellow alarm and rectify AL Battery Charge Fault Battery not being charged 1 Check power circuit breakers and fuses 2 Check transistorized regulator AL Press Monitoring Fail EMU EMU pressure monitorin...

Page 135: ...2 4 Check engine wiring Page 218 5 Contact Service Have DIS checked and replaced if required DL 211 A001 A010 LCU of LOP 1 PIM No 21 X A001 A010 not recognized on default bus 1 Check LOP visually Page...

Page 136: ...cognized on redundant bus 1 Check LOP visually Page 226 2 Perform LOP test procedures Page 228 3 Contact Service Have MPU 23 of PIM No 21 X A001 A010 checked and re placed if required RL 211 A001 A020...

Page 137: ...afety Channel Def EMU Safety system fault message Contact Service Have EMU checked and replaced if required SS SDAF closed Safety system reports closed emergen cy air shutoff flaps Open emergency air...

Page 138: ...st procedures Page 228 3 Check ECU plug connection Page 222 4 Check engine wiring Page 218 5 Contact Service Have sensors checked and re placed if required Cylinder cutout Measuring point Cylinder cut...

Page 139: ...Material Spare parts Designation Use Part No Qty Shield A4 735233000100 10 Shield A5 735233000101 14 Shield A7 735233000103 6 Shield A8 735233000104 2 SOLAS shielding Installation 1 Pinpoint installa...

Page 140: ...ient temperature Special tools Material Spare parts Designation Use Part No Qty Oil filter shield X00009628 Fuel filter shield X00009654 Installing SOLAS shield on oil fil ter and fuel filter 1 Pinpoi...

Page 141: ...information Install SOLAS shielding as per MTN 5233 as a matter of priority Page 139 Free end B side Item Type of shielding Comments 1 Shield A7 On fuel delivery pump 2 Shield A7 On HP fuel pump Free...

Page 142: ...Shield A7 Below fuel priming pump Driving end A side Item Type of shielding Comments 1 Shield A5 On air flap 2 Shield A4 On brazed on union 3 Shield A5 On exhaust turbocharger flap 4 Shield A5 On exh...

Page 143: ...ve plate Driving end Item Type of shielding Comments 1 Shield A4 Turbocharger lubrication left side 2 Shield A4 Exhaust turbocharger lubrication center Driving end Item Type of shielding Comments 1 Sh...

Page 144: ...er flap 2 Shield A5 Turbocharger flap 3 Shield A4 On brazed on union 4 Shield A5 On air flap 5 Shield A4 To exhaust turbocharger lubrication Driving end B side Item Type of shielding Comments 1 Shield...

Page 145: ...g end A side Item Type of shielding Comments 1 Shield A5 To flap control Driving end B side Item Type of shielding Comments 1 Shield A5 To flap control MS150031 06E 2016 010 SOLAS 145 TIM ID 000001006...

Page 146: ...e engine s danger zone After finishing work on the engine make sure that all safety devices are put back in place and all tools are removed from the engine Barring engine manually 1 Remove cover plate...

Page 147: ...lace and all tools are removed from the engine Cranking engine on starting sys tem 1 Disengage bayonet union nut 4 of connec tor X4 on Engine Control Unit using pipe gripping pliers 2 and disconnect c...

Page 148: ...pattern First signs of marks left by lower cooling bores Running pattern seems darker No action required Darker areas of even or varying color intensity Beginning and end of the discoloration are not...

Page 149: ...Final steps 1 Install injector Page 164 2 Install cylinder head cover Page 158 MS150031 06E 2016 010 Cylinder Liner 149 TIM ID 0000000015 016...

Page 150: ...t appears rather darker within the honed struc ture in contrast to the bright metallic running surface The honing pattern is undis turbed Discolorations extend in stroke direction and may be interrupt...

Page 151: ...s are similar A thorough investigation and compliance with the above evaluation criteria allow an unambiguous evaluation To avoid unnecessary disassembly work it is recommended that another inspection...

Page 152: ...of injury and poisoning Allow the engine to cool to below 50 C before beginning work Wear protective clothing protective gloves and safety glasses facial protection Avoid contact with skin Do not inha...

Page 153: ...gm 3 on housing 1 5 Install new gasket 2 and spring 5 together with cover 4 6 Use torque wrench to tighten screws of cover 4 to specified tightening torque Name Size Type Lubricant Value Standard Scre...

Page 154: ...age to hearing risk of rupturing internal organs Never direct air jet at people Always wear safety goggles face mask and ear defenders Cleaning oil preseparator ele ment on crankcase breather 1 Undo s...

Page 155: ...l tools Material Spare parts Designation Use Part No Qty Torque wrench 20 100 Nm F30026582 1 Box wrench bit 17 mm F30030450 1 Feeler gauge Y4342013 1 Preparatory steps 1 Remove cover plate 2 2 Remove...

Page 156: ...er A1 is in overlap TDC I Inlet valve X Exhaust valve 4 Use feeler gauge to determine the distance between valve bridge and rocker arm 5 If the deviation from the set value exceeds 0 1 mm adjust valve...

Page 157: ...verify that the gauge just passes through the gap Result If not adjust valve clearance Final steps 1 Remove barring device 2 For installation of removed parts follow reverse sequence of working steps...

Page 158: ...Removing and installing cylin der head cover 1 Remove screws 2 Remove cylinder head cover with gasket from cylinder head 3 Clean installation surface 4 Check condition of profile gasket in cylinder h...

Page 159: ...ement Special tools Material Spare parts Designation Use Part No Qty Injection pump Spare Parts Catalog Injection pump Replacement u Remove injection pump and install new one Page 160 MS150031 06E 201...

Page 160: ...Rotating and moving engine parts Risk of crushing danger of parts of the body being caught or pulled in Before cranking the engine with starter system make sure that there are no persons in the engine...

Page 161: ...tion pump securing screws 6 Remove injection pump 7 Remove sealing rings from injection pump 8 After removal seal all openings with suitable covers Installing injection pump 1 Remove all blanking plug...

Page 162: ...wrench Maximum permissible tightening torque 35 Nm Name Size Type Lubricant Value Standard Union nut Tightening torque 20 Nm 5 Nm 13 Install injection pump cabling 1 14 Tighten screws to specified tor...

Page 163: ...placement Special tools Material Spare parts Designation Use Part No Qty Injector Spare Parts Catalog Replacing injector u Remove injector and install new injector Page 164 MS150031 06E 2016 010 Injec...

Page 164: ...5 X00067260 1 Sealing ring Spare Parts Catalog Sealing ring Spare Parts Catalog WARNING Fuels are combustible and explosive Risk of fire and explosion Avoid open flames electrical sparks and ignition...

Page 165: ...Clean sealing surface on cylinder head and protective sleeve 3 Coat sealing ring 1 with assembly com pound and fit onto injector 4 Coat sealing ring 2 with assembly com pound and fit onto injector 5 P...

Page 166: ...m 5 Nm 14 Tighten screw for clamp at injector to specified torque using a torque wrench Name Size Type Lubricant Value Standard Screw Tightening torque 50 Nm 15 Install fuel line 3 16 Tighten union nu...

Page 167: ...ngine oil Pressure pipe neck Spare Parts Catalog WARNING Fuels are combustible and explosive Risk of fire and explosion Avoid open flames electrical sparks and ignition sources Do not smoke Wear prote...

Page 168: ...hten thrust screw 2 to specified torque using a torque wrench Name Size Type Lubricant Value Standard Thrust screw Tightening torque 40 Nm 5 Nm 10 Install fuel line 3 11 Tighten union nut on injection...

Page 169: ...ition sources Do not smoke Wear protective clothing protective gloves and safety glasses facial protection Draining fuel 1 Undo threaded vent plugs on filter head 2 Open nipple on fuel line and drain...

Page 170: ...and ignition sources Do not smoke Wear protective clothing protective gloves and safety glasses facial protection Venting fuel system 1 Unlock fuel priming pump unscrew handle 2 Open vent plugs on fil...

Page 171: ...merges at the nipple 7 Close nipple on fuel heat exchanger 8 Open nipple on fuel line 9 Operate the pump with the handle until bub ble free fuel emerges at the nipple 10 Close nipple on fuel line 11 L...

Page 172: ...m the engine s danger zone WARNING Fuels are combustible and explosive Risk of fire and explosion Avoid open flames electrical sparks and ignition sources Do not smoke Wear protective clothing protect...

Page 173: ...lters in the same way 9 Vent fuel system Page 170 Easy change fuel filter replace ment with the engine running 1 Cut out the filter to be replaced 2 Open the threaded vent plugs at the filter head of...

Page 174: ...inter 3 of pressure gauge 1 2 Verify that differential pressure is within the limit Fuel prefilter Differential pressure check 1 With the engine running at full load or rated power read off pressure a...

Page 175: ...r 1 When installing the new filter element align adjustable pointer 2 with pressure indicat ing pointer 3 of pressure gauge 1 2 Verify that differential pressure is within the limit Fuel prefilter Che...

Page 176: ...nhalation irritation to eyes and skin Seek medical attention immediately do not induce vomiting Do not inhale vapors or mist Wear protective clothing protective gloves and safety glasses If contact is...

Page 177: ...with screws 10 Cut in the cut out filter again 11 Close threaded vent plug 5 when fuel emerges from system Draining fuel prefilter of single stage filter 1 Open threaded vent plugs 1 2 Open drain valv...

Page 178: ...til pure fuel emerges 5 Close drain valve 2 6 Connect filling pump to filling connection 1 on the intake side of the filter 7 Open vent valve 2 and fill with fuel until fuel emerges from the vent pipe...

Page 179: ...dical attention immediately do not induce vomiting Do not inhale vapors or mist Wear protective clothing protective gloves and safety glasses If contact is made with skin wash off with water and soap...

Page 180: ...t cover with gasket and secure it with screws 5 Check differential pressure Page 174 Result If flushing did not improve differential pressure fit new filter element Page 183 Flushing fuel prefilter wi...

Page 181: ...s sure replace fuel prefilter element Page 183 Flushing fuel prefilter with switchable duplex filter 1 Cut out contaminated filter A or B 1 Filter A switched off 2 Filter B switched off 2 Open threade...

Page 182: ...rges from the vent pipe 3 4 Close vent valve 2 5 Open rotary slide valve 4 a little by approx 30 and open vent valve s 2 until fuel emerges from the vent pipe 3 6 Close vent valve s 2 7 Turn rotary sl...

Page 183: ...e g fuel or ether Risk of fatal injury through swallowing risk of poisoning through inhalation irritation to eyes and skin Seek medical attention immediately do not induce vomiting Do not inhale vapor...

Page 184: ...6 Remove screws for cover and take off cov er 2 7 Remove spring housing 4 and filter ele ment 3 8 Insert new filter element 3 and spring hous ing 4 9 Fill filter housing with clean fuel 10 Place new...

Page 185: ...cartridge 4 8 Insert new level monitor 3 and new filter cartridge 4 9 Place new gasket in filter cartridge housing 10 Close filter cartridge housing and tighten screws 2 11 Open fuel shutoff valve an...

Page 186: ...r 7 Remove spring housing 3 and filter element 4 8 Insert new filter element 4 and spring hous ing 3 9 Fill filter housing with clean fuel 10 Place new gasket in cover 11 Fit cover with gasket and sec...

Page 187: ...ar safety goggles face mask and ear defenders Intercooler Checking conden sate drain line for coolant dis charge and obstruction 1 With the engine running check the conden sate drain line on engine dr...

Page 188: ...Spare parts Designation Use Part No Qty Air filter Spare Parts Catalog Replacing air filter 1 Remove old air filter and install new air filter Page 189 2 Reset signal ring of contamination indicator...

Page 189: ...la tion 1 Loosen clamp 2 2 Remove air filter 1 and clamp 2 from con necting flange of intake housing 3 3 Verify that there are no objects in the flange of the intake housing 3 and clean it 4 Place new...

Page 190: ...abled Checking signal ring position 1 If the signal ring is completely visible in the control window 2 replace air filter Page 188 2 After installation of new filter press reset button 1 Result Engage...

Page 191: ...ck Preconditions Engine is stopped and starting disabled Checking starter condition 1 Check securing screws of starter for secure seating and tighten if required 2 Check wiring Page 218 MS150031 06E 2...

Page 192: ...94 4 If necessary top up to max mark Page 193 5 Insert oil dipstick into guide tube up to the stop Checking oil level after the engine is stopped 1 5 minutes after stopping the engine remove oil dipst...

Page 193: ...oil vapor Oil change without semirotary hand pump Draining oil at drain plug on oil pan 1 Provide a suitable container to collect the oil 2 Remove drain plug and drain oil 3 Install drain plug with ne...

Page 194: ...tive gloves and safety glasses facial protection Avoid contact with skin Do not inhale oil vapor Note In the case of new engines and spare parts oil dipsticks are delivered without marks Marking oil d...

Page 195: ...esidues which are harmful to health Risk of injury and poisoning Allow the engine to cool to below 50 C before beginning work Wear protective clothing protective gloves and safety glasses facial prote...

Page 196: ...t crank engine with starting system Page 147 11 Check oil level Page 192 Oil filter Replacement with engine running 1 Reduce engine speed to 1100 rpm 2 Use oil filter wrench to unscrew cut out oil fil...

Page 197: ...s Catalog O ring Spare Parts Catalog O ring Spare Parts Catalog WARNING Compressed air gun ejects a jet of pressurized air Risk of injury to eyes and damage to hearing risk of rupturing internal organ...

Page 198: ...easure the layer thickness of the oil resi due 5 If maximum layer thickness 25 mm is ex ceeded shorten maintenance interval 6 Clean rotor components and remove strain ers 2 7 Wash standpipes 3 and noz...

Page 199: ...Nm 13 Hold rotor old design with oil filter wrench and tighten nut 1 to specified torque using a torque wrench Name Size Type Lubricant Value Standard Nut M16 x 1 5 Tightening torque 40 Nm to 50 Nm 14...

Page 200: ...16 1 Drain and venting points Top side 1 Engine coolant vent 2 Intercooler 3 Overflow line 4 Engine coolant expansion tank 5 Fuel filter 6 Engine oil filter 200 Coolant Circuit General High Temperatu...

Page 201: ...Left side 1 Engine coolant drain plug 2 Engine coolant drain plug 3 Raw water pump drain plug MS150031 06E 2016 010 Coolant Circuit General High Temperature Circuit 201 TIM ID 0000006697 003...

Page 202: ...water pump drain plug 6 Connection for oil extrac tion 7 Oil dipstick connection left or right engine side option al 8 Oil filler neck connection left or right engine side op tional 9 Fuel priming pum...

Page 203: ...Fuel priming pump 5 Raw water pump filling plug 6 Oil filler neck connection left or right engine side op tional 7 Oil dipstick connection left or right engine side option al 4 Leak fuel tank MS150031...

Page 204: ...stick connection left or right engine side option al 4 Oil dipstick connection left or right engine side option al 5 Oil filler neck connection left or right engine side op tional 6 Engine coolant dra...

Page 205: ...nterclock wise and remove 3 Check coolant level coolant must be visible at the lower edge of the cast in eye Checking coolant level at exter nal cooler 1 Check coolant level coolant must be visible at...

Page 206: ...Material Spare parts Designation Use Part No Qty Coolant Engine coolant change 1 Drain engine coolant Page 207 2 Fill with engine coolant Page 208 206 Coolant Circuit General High Temperature Circuit...

Page 207: ...pansion tank counterclockwise until the first stop and al low pressure to escape 2 Continue to turn breather valve counterclock wise and remove 3 Draw off separated corrosion inhibitor oil in expansio...

Page 208: ...only into cold engine Engine coolant Filling 1 Turn breather valve of filler neck on coolant expansion tank counterclockwise to first stop and allow pressure to escape 2 Continue to turn breather valv...

Page 209: ...damage to hearing Wear ear protectors HT coolant pump Relief bore check 1 Check relief bore arrow for oil and coolant discharge 2 Stop engine Page 116 and disable engine start 3 Clean the relief bore...

Page 210: ...n tank counterclockwise to first stop and allow pressure to escape 2 Continue to turn breather valve counterclock wise and remove 3 Draw off precipitated corrosion inhibitor oil from expansion tank an...

Page 211: ...ger zone WARNING High level of engine noise when the engine is running Risk of damage to hearing Wear ear protectors Raw water pump Relief bore check 1 Check relief bore arrow for oil and coolant disc...

Page 212: ...abled Guard is removed Drive belt Condition check Item Findings Action Drive belt A Singular cracks None Drive belt B Cracks on entire circumference Replace Page 215 Drive belt C Chunking Drive belt B...

Page 213: ...device F6559691 1 Preparatory steps 1 Remove limit switch 4 2 Remove indicator 1 3 Remove screws 3 of protective cover 2 4 Remove protective cover 5 Check drive belt condition Page 212 Belt drive Chec...

Page 214: ...assembly device to adjust distance A by turning adjustment lever 2 5 Tighten screws 1 and 3 6 Measure distance A with assembly device Final steps 1 Install protective cover 2 2 Install securing screws...

Page 215: ...ive cover 2 4 Take off protective cover Replacing belt drive 1 Counterhold adjustment lever 2 at square 5 using a square socket wrench 2 Use the square wrench to turn the adjust ment lever until the d...

Page 216: ...s 1 Install protective device 2 Install securing screws 3 of protective cover 2 3 Install indicator 1 4 Install limit switch 4 Page 221 216 Battery Charging Generator MS150031 06E 2016 010 TIM ID 0000...

Page 217: ...setting b with feeler gauge 2 Measure dimension a with Vernier caliper 3 Calculate permissible value of dimension a considering the measured value of height set ting b Reference values The permissibl...

Page 218: ...intact 4 Replace faulty cable clips 5 Check cable clamps for secure fit tighten loose clamps 6 Replace faulty cable clamps 7 Visually inspect the following electrical components for damage Connector h...

Page 219: ...hol 2 Remove dirt on surface of connectors 1 sockets and shrink pieces 2 using isopropyl alcohol 3 Check legibility of cable labels Clean or re place illegible labels Cleaning severely contaminated co...

Page 220: ...and shrink formed components 2 using isopropyl alcohol 3 Check legibility of cable labels Clean or re place illegible labels Cleaning severely contaminated EMU connectors 1 Use pipe gripping pliers 2...

Page 221: ...te 3 is are not mounted Secure cover plate 3 with screws Then install switch housing 1 with screws ensuring that the switch 2 is ac tuated by the cover plate 3 3 If switch housing 1 and cover plate 3...

Page 222: ...or pliers 3 to make certain that all plug in connections of ECU are securely seated 2 Tighten loose bayonet couplings 2 with con nector pliers 3 by turning them clockwise until they latch into place 3...

Page 223: ...Use connector pliers 3 to make certain that all engine monitoring unit plug connections are securely seated 2 Tighten loose bayonet union nuts 2 with connector pliers 3 by turning them clock wise unti...

Page 224: ...f the screws 4 are easily accessible 1 Unscrew screws 4 2 Remove engine control system hous ing 3 from mounting brackets 2 3 Unscrew mounting brackets 2 cable shock absorbers 5 and further securing pa...

Page 225: ...Wipe LCD display with dry cloth without applying excessive pressure 2 Remove dirt from keys using isopropyl alcohol 3 Remove heavy soiling from housing surface with isopropyl alcohol Cleaning connect...

Page 226: ...securing screws 1 4 5 7 for firm seating Tighten loose threaded connections 3 Check internal assemblies for firm seating this applies in particular to printed circuit board 2 and PIMs 3 6 Tighten loos...

Page 227: ...ons move easily Pushbutton housing is seated securely Seals 2 between PAN operating panels and LOP housing are not damaged 2 Display Ensure that Front glass is not damaged or pressed in Seal 1 between...

Page 228: ...emote control mode automatic on board net work 1 Press LOCAL OPERATION illuminated pushbutton 1 Result LOCAL OPERATION illuminated pushbutton 1 flashes Setting does not correspond with feedback signal...

Page 229: ...n 1 again Result Power supply to engine control system is re connected 4 Engines with emergency air shut off flaps Flaps open Emergency stop simulation with the engine at standstill 1 Open cover flap...

Page 230: ...value exceeds 2nd maximum limit HT High Temperature ICFN ISO Continuous rating Fuel stop power Net Power specification in accordance with DIN ISO 3046 7 IDM Interface Data Module IMO International Ma...

Page 231: ...y of Automotive Engineers U S standardization organization SD Sensor Defect Alarm Sensor failure SDAF Shut Down Air Flaps SS Safety System Alarm initiated by safety system SSK Schnellschlussklappe n E...

Page 232: ...of a malfunction for information on changes in conditions of use and for supplying spare parts Your contact person in our Customer Assistance Center E mail info mtu online com Tel 49 7541 9077777 Fax...

Page 233: ...r drive Drive belt check and adjustment Page 213 Box wrench Part No F30038493 Qty Used in 1 7 6 2 Injection pump Removal and installation Page 160 Box wrench bit 17 mm Part No F30030450 Qty Used in 1...

Page 234: ...unit plug connections Check Page 223 Qty Used in 1 7 22 6 Engine control system Removal and installation Page 224 Double head box wrench Part No F30011450 Qty Used in 1 7 7 2 Injector Removal and inst...

Page 235: ...8207 Qty Used in 1 7 7 2 Injector Removal and installation Page 164 High pressure cleaning unit Part No Qty Used in 1 4 9 Plant Cleaning Page 119 MTU test kit Part No 5605892099 00 Qty Used in 1 7 16...

Page 236: ...lation Page 164 Qty Used in 1 7 8 1 HP fuel line Pressure pipe neck replacement Page 167 Pipe gripping pliers Part No F30017884 Qty Used in 1 7 2 2 Engine Cranking on starting system Page 147 Qty Used...

Page 237: ...moval and installation Page 158 Qty Used in 1 7 6 2 Injection pump Removal and installation Page 160 Qty Used in 1 7 7 2 Injector Removal and installation Page 164 Qty Used in 1 7 7 2 Injector Removal...

Page 238: ...HP fuel line Pressure pipe neck replacement Page 167 Spider patch spanner Part No F30027425 Qty Used in 1 7 6 2 Injection pump Removal and installation Page 160 Qty Used in 1 7 7 2 Injector Removal an...

Page 239: ...age 167 Torque wrench 20 100 Nm Part No F30026582 Qty Used in 1 7 5 1 Valve clearance Check and adjustment Page 155 Torque wrench 6 50 Nm Part No F30027336 Qty Used in 1 7 5 2 Cylinder head cover Remo...

Page 240: ...conditions 25 C intake air temper ature 42 8V 2000 M40A engine data separate heat exchanger ref erence conditions 25 C intake air temperature 45 8V 2000 M40B engine data engine mounted heat ex change...

Page 241: ...Fuel system Venting 170 H Hotline 232 HP fuel line Pressure pipe neck replacement 167 Replacement 167 HT coolant pump Relief bore check 209 I Initial start up After scheduled out of service period 113...

Page 242: ...0 M40A B M41A B 27 Service indicator Signal ring position check 190 Service partners 232 SOLAS shielding Installation 140 Installation locations 141 SOLAS shielding as per MTN 5233 Installation 139 Sp...

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MTU 12V2000M40A, Operating Instructions Manual

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