MQ Power DIS185SSI4F Page 67 Operation Manual Download

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DIS185SSI4F AIR COMPRESSOR • OPERATION MANUAL — REV. #0 (12/19/16) — PAGE 67

Sensor System Diagnostic Troubleshooting Codes (DTC Continued)

External Device System Codes

Engine Status

DTC Code

Details of Trouble

Corrective Action

Engine Stall

0404

EGR valve control.

Check EGR for blockage, inspect eng

harness.

1404

EGR zero-point learning.

Remove EGR to inspect, inspect eng

harness.

0092

SCV driving B short.

Inspect the high side and low side

circuits.

0091

SCV driving sys. disconnection, gnd. short.

Inspect the high side and low side

circuits.

Engine rough/stall (3 cylinder

operation)

0201

Injection nozzle #1 driving sys. disconnection.

Measure the resistance in the charge

voltage circuit (< 1.0 Ohms). If correct,

measure voltage from injector to ground

(1.0 V).

0202

Injection nozzle #2 driving sys. disconnection.

0203

Injection nozzle #3 driving sys. disconnection.

0204

Injection nozzle #4 driving sys. disconnection.

Fuel System

0089

Common rail pressure, pump over pressure feed

For low pressure check filter first then

check the fuel rail pressure (FRP)

sensor for proper voltage(0.9-1.0V). If

out of range check harness from FRP to

ECM. If correct, change fuel rail assy.

0087

Pressure limiter open.

1093

Common rail pressure low. Pump pressure insufficient

0093

Common rail pressure low, No pump pressure

Check complete fuel system for leaks.

If no leaks are found, refer to above

corrective action.

Engine Protection

Engine shutdown

0217

Overheat.

Check coolant system for leaks and

radiator for coolant level. If correct,

check coolant level circuit.

(No engine behavior change)

0219

Overrun.

Observe engine speed at no load. If

no error check CKP sensor circuit and

sensor.

Engine shutdown

0521

Engine oil pressure down

Inspect engine oil system for leaks. If

correct, check oil pressure sensor circuit.

If there are no problems change sensor.

External Circuit System

(No engine behavior change)

0380

Glow relay.

Inspect relay circuit from glow relay to

ignition switch. If there are no problems,

change glow relay.

0615

Starter cut relay.

Inspect starter relay circuit from relay to

ECM. If correct,change starter relay.

Engine shutdown

0685

Main relay system. Not connected

Inspect main relay circuit. If connected,

change main relay. Also inspect slow

blow fuse for a short circuit.

(No engine behavior change)

0687

Main relay system. Not disconnected

0563

Battery system high voltage.

Observe battery voltage while unit is

running (<16.0V). If voltage is high,

inspect charging system.

DTC TROUBLESHOOTING CODES (CONTINUED)

Summary of Contents for DIS185SSI4F

Page 1: ... THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES To find the latest revision of this publication visit our website at www mqpower com MODEL DIS185SSI4F Air Compressor ISUZU 4LE2T DIESEL ENGINE Revision 0 12 19 16 ...

Page 2: ...PAGE 2 DIS185SSI4F AIR COMPRESSOR OPERATION MANUAL REV 0 12 19 16 NOTES ...

Page 3: ...DIS185SSI4F AIR COMPRESSOR OPERATION MANUAL REV 0 12 19 16 PAGE 3 PROPOSITION 65 WARNING Diesel engine exhaust and some of ...

Page 4: ...milar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Multiquip Inc To contact NHTSA you may either call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to http www safercar gov or wr...

Page 5: ...nsions 16 General Information 17 Applications 18 Major Components Battery Side 19 Major Components Fuel Tank Side 20 Major Components Front Rear Top 21 Control Panel 22 23 Inspection Setup 24 28 Operation 29 34 Preparation For Long Term Storage 35 Maintenance Engine 36 43 Maintenance Compressor 44 47 Trailer Maintenance 48 49 Trailer Guidelines 50 64 System Error Fault Codes 65 DTC Troubleshooting...

Page 6: ...jury or death Never open the oil filler port while high pressure remains inside Be sure to stop engine and release the inside pressure before filling oil WARNING AIR DELIVERED BY THE COMPRESSOR can cause severe injury or death Do not allow to breathe the air delivered by the compressor The compressor must not be used for raising air pressure in a room or for supplying air for diver s breathing WAR...

Page 7: ...ty messages specifically address the level of exposure to the operator and are preceded by one of four words DANGER WARNING CAUTION or NOTICE SAFETY SYMBOLS DANGER Indicates a hazardous situation which if not avoided WILL result in DEATH or SERIOUS INJURY WARNING Indicates a hazardous situation which if not avoided COULD result in DEATH or SERIOUS INJURY CAUTION Indicates a hazardous situation whi...

Page 8: ...ALWAYS know the location of the nearest fire extinguisher ALWAYS know the location of the nearest first aid kit ALWAYS know the location of the nearest phone or keep a phone on the job site Also know the phone numbers of the nearest ambulance doctor and fire department This information will be invaluable in the case of an emergency AIR COMPRESSOR SAFETY DANGER NEVERoperatetheequipmentinanexplosive...

Page 9: ...age to machine and replace any broken parts immediately NEVER operate the air compressor with the service valves openunless air hoses and or pipes areconnected ALWAYS store equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children and unauthorized personnel DO NOT use pneumatic air tools that are rated above the maximum psi rating ...

Page 10: ...nes which are operated for extended periods with light or no load applied When a diesel engine operates without sufficient load less than 40 of the rated output it will not operate at its optimum temperature This will allow unburned fuel to accumulate in the exhaust system which can foul the fuel injectors engine valves and exhaust system including turbochargers and reduce the operating performanc...

Page 11: ...ng condition ALWAYS shutdown engine before transporting Make sure the hitch and coupling of the towing vehicle are rated equal to or greater than the trailer gross vehicle weight rating ALWAYS inspect the hitch and coupling for wear NEVER tow a trailer with defective hitches couplings chains etc Check the tire air pressure on both towing vehicle and trailer Trailer tires should be inﬂated to 50 ps...

Page 12: ... service on the generator ALWAYS keep battery cables in good working condition Repair or replace all worn cables ENVIRONMENTAL SAFETY DECOMMISSIONING NOTICE Decommissioning is a controlled process used to safely retire a piece of equipment that is no longer serviceable If the equipment poses an unacceptable and unrepairable safety risk due to wear or damage or is no longer cost effective to mainta...

Page 13: ... configuration Attempting to modify or make adjustments to the engine emission system by unauthorized personnel without proper training could damage the equipment or create an unsafe condition Additionally modifying the fuel system may adversely affect evaporative emissions resulting in fines or other penalties Emission Control Label The emission control label is an integral part of the emission s...

Page 14: ...6 lbs 960 kg Wet Weight Approx 2 337 lbs 1060 kg Table 2 Engine Specifications Model Isuzu 4LE2T Tier 4 Type 4 Cycle Water Cooled Direct Injection Turbocharged No of Cylinders 4 cylinders Bore x Stroke 3 35 in x 3 78 in 85 mm x 96 mm Displacement 133 cu in 2 179 liter Rated Output 48 3 hp Rated Engine Speed 2400 rpm Engine Idle Speed 1350 rpm Starting Electric Coolant Capacity 2 1 gal 7 9 liters 1...

Page 15: ...ing 3 500 lbs 1 588 kg Tires ST205 75D 14 LR C Certifications DOT Brakes Surge Hydraulic Actuated Drum Brakes Electric Actuated Drum Brakes Tow Bar Bolt On A Frame Adjustable Channel Coupler 2 Ball 10 000 lbs 4 536 kg Option 2 5 16 Ball 14 000 lbs 6 350 kg Option 3 Pintle 14 000 lbs 9 072 kg Tongue Mounted Swivel Jack With Caster Wheel 2 000 lbs 907 kg Tail Stop Turn and Side Marker Lamps DOT Appr...

Page 16: ...Y ERROR CODE CAUTION Before using be sure to read Instruction Manual WARM UP TIME Auto Min 20 180 Sec STOP 185 C Table 4 Dimensions Reference Letter Dimension in mm A 74 80 1 900 B 46 46 1 180 C 39 37 1 000 D 128 46 3 263 E 48 42 1 230 F 38 38 975 G 60 08 1 526 H 65 59 1 666 Air Compressor The Multiquip DIS185SSI4F is a 185 ft3 minute rotary screw type air compressor designed as a supplemental pne...

Page 17: ...vided with the following Digital Controller 7 Segment Display Display Status LED Error Code Status LED Warm Up Time LED Delivery Air Pressure Status LED Engine Speed Status LED Discharge Air Temperature Status LED Water Temperature Status LED Fuel Level Status LEDs Engine Diagnostic Tool Menu Button Up Down Selection Arrows Battery Charge Status LED Preheat Status LED Run Button Status LED Stop Bu...

Page 18: ...y of pneumatic applications Figure 4 such as concrete pump shotcrete vibratory screed jackhammer nail gun spray paint gun impact wrench and pressure washer just to name a few Figure 4 Air Compressor Applications SHOTCRETE VIBRATORY SCREED PNEUMATIC NAIL GUN PRESSURE WASHER PAINT SPRAY GUN IMPACT WRENCH JACKHAMMER HEAVY DUTY ...

Page 19: ... tank oil chamber Fill with synthetic type oil lubricant as specified in Table 1 9 Oil Chamber Fill Cap Remove this cap plug and fill with type oil as specified in Table 1 DO NOT remove cap until unit has cooled and the high internal pressure within the air receiver tank has dissipated 10 Oil Chamber Drain Plug Remove this plug to drain the oil in the oil chamber 11 Tie Down Points Used to tie dow...

Page 20: ...ended in the maintenance section of this manual Use only the recommended type oil as listed in Table 2 24 Engine Oil Dipstick Remove to check the amount and condition of the oil in the crankcase 25 Engine Oil Filler Cap Side Remove this cap to add engine oil Use only the recommended type oil as listed in Table 2 26 Fuel Cap Remove this cap to add fuel Add fuel type as specified in Table 2 Always k...

Page 21: ... 38 Control Panel Includes digital controller and status LEDs Digital controller is linked to the electronic control unit of the engine 39 Hour Meter Indicates the number of hours machine has been in use 40 Ignition Switch To start engine insert key into ignition switch main switch and turn clockwise to the ON position When unit is not in use turn ignition key to OFF position and remove key 41 Lef...

Page 22: ...V 0 12 19 16 Figure 8 Control Panel PSI AIR PRESSURE rpm ENGINE SPEED FUEL LEVEL MENU E 1 2 F F AIR TEMPERATURE F WATER TEMPERATURE DISPLAY ERROR CODE WARM UP TIME Auto Min 20 180 Sec 1 2 3 4 5 10 11 14 15 16 17 RUN STOP 6 7 12 13 PREHEAT 8 9 CONTROL PANEL ...

Page 23: ... Button Press this button to stop the air compressor The STOP LED RED will turn on indicating that the air compressor is no longer active 10 Fuel Tank LEDs Indicates amount of fuel in the fuel tank As fuel level approaches empty 1 2 3 4 gal RED LED will light at half intensity When RED LED lights at full intensity 1 8 gal or less engine will shutdown 11 Menu Button When the menu button is pressed ...

Page 24: ...he dipstick Figure 10A 6 Fill with recommended type oil as listed in Table 2 and Table5 Maximumoilcapacityis2 7gallons 10 4liters H L H L H L A B C NOTICE When adding engine oil DO NOT overfill Figure 10B Figure 11 Engine Oil Filler Port NOTICE When checking the engine oil be sure to check if the oil is clean If the oil is not clean drain the oil by removing the oil drain plug and refill with the ...

Page 25: ...a safe operating level max as indicated by the sight gauge Figure 12A COMPRESSOR OIL SIGHT GAUGE A B C NOTICE When adding compressor oil DO NOT overfill Figure 12B INSPECTION SETUP Figure 13 Adding Oil Oil Chamber CHECK OIL CHAMBER DRAINAGE 1 Place a drain pan container underneath oil chamber drain valve street side as shown in Figure 14 2 Open the oil chamber drain valve Figure 14 slightly and le...

Page 26: ... week to verify that coolant is visible full in the radiator Table 6 Coolant Capacity Engine and Radiator 2 1 gal 7 4 liters Reserve Tank N A LOW FULL ADD INSPECTION SETUP 2 If coolant level is LOW add coolant immediately and fill to the FULL marking on the coolant recovery tank Operation in Freezing Weather When operating in freezing weather be certain the proper amount of antifreeze Table 7 has ...

Page 27: ...ent Avoid skin contact and or inhaling fumes CAUTION ALWAYS place air compressor on firm level ground before refueling to prevent spilling and maximize the amount of fuel that can be pumped poured into the fuel tank 3 If fuel level is low lift and open the enclosure door curbside Remove fuel cap from fuel tank and fill fuel tank Figure 18 with 2 diesel fuel DO NOT fill the tank beyond capacity Fig...

Page 28: ...N ALWAYS disconnect the negative terminal FIRST and reconnect negative terminal LAST POSITIVE NEGATIVE INSPECTION SETUP When connecting the battery do the following 1 NEVER connect the battery cables to the battery terminals when the main switch ignition switch is in the ON position 2 Place a small amount of battery terminal treatment compound around both battery terminals This will ensure a good ...

Page 29: ... Figure 22 will turn on and the unit will enter warm up mode 6 When the warm up time is set to AUTOmode default the engine fluid will be checked automatically The warm up cycle will continue until the engine fluid temperature has reached 86 F 30 C 7 During warm up Figure 23 the compressor air pressure will be displayed on the 7 segment display and the display LED will be lit GREEN Figure 23 Warm u...

Page 30: ...ons Figure 26 Table 8 DISPLAY DISPLAY DISPLAY DISPLAY DISPLAY DISPLAY DISPLAY PSI AIR PRESSURE rpm ENGINE SPEED F AIR TEMPERATURE F WATER TEMPERATURE PSI AIR PRESSURE rpm ENGINE SPEED F AIR TEMPERATURE F WATER TEMPERATURE PSI AIR PRESSURE rpm ENGINE SPEED F AIR TEMPERATURE F WATER TEMPERATURE PSI AIR PRESSURE rpm ENGINE SPEED F AIR TEMPERATURE F WATER TEMPERATURE PSI AIR PRESSURE rpm ENGINE SPEED ...

Page 31: ...segment display will show the output pressure setting Figure 28 Press the MENU button repeatedly until the WARM UPTIME LED lights up Figure 28 Warm Up Adjustment 3 By default the 7 segment display will read AUTO Figure 29 Figure 29 Warm Up Adjustment MAIN SWITCH OFF ON OFF OFF OFF DISPLAY ERROR CODE WARM UP TIME Auto Min 20 180 Sec MENU 4 Press the UP ARROW button to change the setting from AUTO d...

Page 32: ...STOP PREHEAT PSI AIR PRESSURE rpm ENGINE SPEED FUEL LEVEL MENU E 1 2 F F AIR TEMPERATURE F WATER TEMPERATURE DISPLAY ERROR CODE WARM UP TIME Auto Min 20 180 Sec OPERATION 4 Press the DOWN ARROW button repeatedly until the first digit on the 7 segment display reads F Figure 34 Figure 34 Pressure Adjustment 5 Press the MENU button 6 Press the DOWN ARROW button repeatedly until the second digit on th...

Page 33: ...n 20 180 Sec RUN STOP PREHEAT PSI AIR PRESSURE rpm ENGINE SPEED FUEL LEVEL MENU E 1 2 F F AIR TEMPERATURE F WATER TEMPERATURE DISPLAY ERROR CODE WARM UP TIME Auto Min 20 180 Sec RUN STOP PREHEAT OPERATION 12 The display will now read P1 Figure 38 Press the MENU button again Figure 38 Pressure Adjustment 13 The 7 segment display will now show the default pressure setting of 100 Figure 39 Figure 39 ...

Page 34: ...essor tank must be zero before the engine can be restarted Wait at least 90 seconds before attempting to restart the engine MAIN SWITCH OFF ON OFF OFF OFF SHUTDOWN 1 Place the selected air outlet valve Figure 43 in the CLOSED position to stop the flow of compressed air to the load Figure 43 Air Outlet Valve CLOSED 2 Verify that engine speed decreases to no load speed approx 1350 rpm 3 Run the engi...

Page 35: ...el is completely consumed Apply and spread lubricant on moving parts Fill the crankcase with preservative oil Remove the suction and discharge valve cover plates and spray preservative oil over valves Seal the engine air intake ports muffler opening air filter and other opening with a vinyl sheet packing tape moisture resistant tape or plastic pipe plugs to prevent moisture buildup and dust from g...

Page 36: ...ck and Adjust EngineValve Clearance X Test Glow Plugs X Flush and Refill Cooling System 2 2yrs or2000hrs Clean Inside of Fuel Tank 1000hrs Check Crankcase Ventilation Filter 1500hrs Replace Air Cleaner Elements 3 As Required 1 During initial operation of a new engine change oil and filter between a minimum of 100 hrs and a maximum of 250 hrs Service interval depends on type of oil 2 Add Supplement...

Page 37: ...rators when cleaning air filters with compressed air AIR CLEANER CASE LATCH DUST PAN ARROW MARK DUST PAN MAIN PAPER AIR CLEANER ELEMENT INNER ELEMENT EVACUATOR VALVE ARROW MARK CASE MAINTENANCE ENGINE 1 Release the latches located on either side of the air cleaner dust pan and remove the dust pan 2 Remove the air cleaner element 3 Check the air cleaner daily or before starting the engine 4 Check f...

Page 38: ...C 5W 30 5W 40 10W 10W 30 10W 40 15W 40 20W 20 30 40 OIL SAE MAINTENANCE ENGINE CHANGING ENGINE OIL AND FILTER 500 HOURS Change the engine oil and filter every 500 hours Refer to Table 10 for recommended oil viscosity 1 Prepare an oil collector to drain the oil into 2 Remove the oil filler cap while draining the oil to allow the oil to drain easily 3 The engine oil drain valve is located underneath...

Page 39: ...recommended by the engine manufacturer Close radiator cap tightly Flush the radiator by running clean tap water through radiator until signs of rust and dirt are removed DO NOT clean radiator core with any objects such as a screwdriver WARNING Allow engine to cool before flushing out radiator Flushing the radiator while hot could cause serious burns from water or steam MAINTENANCE ENGINE RADIATOR ...

Page 40: ...he radiator fins and NEVER use a wire brush to clean the fins GLAZED OIL SOAKED BROKEN CORD FAILURE CRACKS MISSING RUBBER SIDEWALL WEAR WORN BACK COVER MAINTENANCE ENGINE FUEL FILTER ELEMENT CHECK DAILY This compressor has two fuel filters main and pre Each filter contains a paper element that will require replacement Replace the paper element every 500 hours in each filter as shown below 1 Prepar...

Page 41: ...ccumulated inside the fuel tank Figure 57 Cleaning Fuel Tank CURB SIDE CONTAINER FUEL TANK DRAIN BOLT FUEL TANK PRESSURE WASHER MAINTENANCE ENGINE ELECTROMAGNETIC FUEL PUMP 500 HOURS The filter inside the fuel pump is either a paper type or steel mesh type depending on fuel pump type Clean or replace the fuel pump filter as follows 1 Disconnect any electrical connections that are attached to the f...

Page 42: ...ttery manufacturer 7 If battery fluid temperature exceeds 113 F 45 C stop charging and let battery cool 8 Once the battery is fully charged remove battery charger cables from battery Table 11 Battery FluidTemp Specific Gravity 68 F 20 C 32 F 0 C 14 F 10 C Charging Rate 100 1 28 1 29 1 30 90 1 26 1 27 1 28 80 1 24 1 25 1 26 75 1 23 1 24 1 25 Each value has a deviation of 0 01 When the charging rate...

Page 43: ...erminal on the source battery working good battery 3 Connect one end of the booster cable with the BLACK clamp to the negative terminal on the source battery SOURCE BATTERY GOOD BATTERY AIR COMPRESSOR BATTERY LOW VOLTAGE POS NEG POS RED CHASSIS GND ENGINE BLOCK 1 FT 305 MM MINIMUM BLACK NEG BOOSTER CLAMP 4 BOOSTER CABLE BOOSTER CABLE 1 2 3 4 MAINTENANCE ENGINE 4 Connect the other end of the booste...

Page 44: ...1 Check Inlet Valve Seal Replace O Ring In Minimum Pressure Valve Replace O Ring In Compressor Oil Filter Port Check Rubber Suspension Check Acoustic Sheet Check Oil Separator Cartridge Or 2 Years Check Nylon And Rubber Hose Or 3 Years Check And Replace Electro Pneumatic Valve Check And Replace Coupling Element Or 2 Years 1 For initial operation of a new compressor change compressor oil and oil fi...

Page 45: ...LEANER ELEMENT DAILY 500 HOURS Follow the same procedure as outlined in the Engine Air Cleaner Maintenance section OIL CHAMBER OIL FILL PORT OIL PLUG O RING MINIMUM PRESSURE VALVE 1000 HOURS 1 Remove the minimum pressure valve Figure 62 from the air separator oil filter Figure 62 Minimum Pressure Valve 2 Clean or replace valve Replace both o rings 3 Reinstall valve with new o rings OIL RETURN FILT...

Page 46: ...l level is between the H and L markings on the compressor oil level gauge Figure 65 COMPRESSOR OIL FILTER CARTRIDGE RUBBER SEAL COAT SEAL WITH THIN LAYER OF OIL FILTER WRENCH MAINTENANCE COMPRESSOR Figure 65 Compressor Oil Sight Gauge OIL SEPARATOR FILTER CARTRIDGE ONCE A YEAR OR 2000 HOURS 1 Using a filter wrench turn the oil separator filter cartridge Figure 66 counterclockwise to remove Figure ...

Page 47: ... to verify that the air pressure is between 110 115 psi 758 793 kPa 3 Next pull the compressor safety valve ring Figure 67 and verify that the air pressure is released through the valve Figure 67 Pressure Relief 4 If pressure is released when the ring is pulled the pressure relief valve is working correctly 5 If pressure is not released when the ring is pulled replace the pressure relief valve 6 A...

Page 48: ...ent damage and severe bodily harm or even death If the trailer is not being used for an extended period of time have the bearings inspected and packed more frequently at least every six months and prior to use Follow the steps below to disassemble the wheel hub and service the wheel bearings See Figure 70 Figure 70 Wheel Hub Components After removing the dust cap cotter pin spindle nut and spindle...

Page 49: ...ath DO NOT repair cracked or broken welds unless you have a certified welder perform the repair Otherwise have the welds repaired by your dealer WARNING If the trailer is involved in an accident have it inspected immediately by qualified personnel In addition the trailer should be inspected annually for signs of wear or deformations TRAILER MAINTENANCE LEAF SUSPENSION The leaf suspension springs a...

Page 50: ...b is that the passing distance with a trailer is 4 times the passing distance without the trailer Shift your automatic transmission into a lower gear for city driving ALWAYS use lower gears for climbing and descending grades DO NOT ride the brakes while descending grades they may get so hot that they stop working Then you will potentially have a runaway tow vehicle and trailer To conserve fuel don...

Page 51: ...ous injury Decrease your speed as road weather and lighting conditions deteriorate Always check for local trailer tow speed limits in your area WARNING Do not transport people on the trailer The transport of people puts their lives at risk and may be illegal for the use of your trailer Again be sure your hitch and tow vehicle are rated for the Gross Vehicle Weight Rating of your trailer WARNING Pr...

Page 52: ...an see the trailer as well as the area to the rear of it WARNING Improper electrical connection between the tow vehicle and the trailer will result in inoperable lights and can lead to collision Before each tow check that the tail lights brake lights and turn signals work Drive slowly at first 5 mph or so and turn the wheel to get the feel of how the tow vehicle and trailer combination responds Ne...

Page 53: ...w the axle weights of your tow vehicle without the trailer coupled Some of the trailer weight will be transferred from the trailer to the tow vehicle axles and an axle scale weighs all axles including the tow vehicle axles TOW VEHICLE The towing hitch attached to your tow vehicle must have a capacity equal to or greater than the load rating of the trailer you intend to tow The hitch capacity must ...

Page 54: ...deformations pitting or corrosion on the ball or coupler immediately have your dealer inspect them to determine the proper action to prevent possible failure of the ball and coupler system All bent or broken coupler parts must be replaced before towing the trailer The coupler handle lever must be able to rotate freely and automatically snap into the latched position Oil the pivot points sliding su...

Page 55: ... worn cracked or corroded hitch ball can fail while towing and may result in death or serious injury Before coupling trailer inspect the hitch ball for wear corrosion and cracks Replace worn or damaged hitch ball WARNING A loose hitchball nut can result in uncoupling leading to death or serious injury Be sure the hitch ball is tight to the hitch before coupling the trailer Lower the trailer Figure...

Page 56: ... trailer comes loose ConnectingTrailer Lights Connect the trailer lights to the tow vehicle s electrical system using the electric connectors at the front of the trailer tongue Refer to the wiring diagram shown in the trailer wiring diagram section of this manual Before towing the trailer check for the following Running lights turn on tow vehicle headlights Brake Lights step on tow vehicle brake p...

Page 57: ...il to prevent rust and help ensure proper operation of the latching mechanism If you see or feel evidence of wear such as flat spots deformations pitting or corrosion on the pintle hook or coupler immediately have your dealer inspect them to determine the proper action to prevent possible failure of the ball andcoupler system All bent or broken coupler parts must be replaced before towing the trai...

Page 58: ... CHAIN Lower the trailer so that its entire tongue weight is held by the hitch Raise the jackstand to a height where it will not interfere with the road TIRE SAFETY UnsafeTires Lug Nuts or Wheels Trailer tires and wheels are more likely to fail than car tires and wheels because they carry a heavier load Therefore it is essential to inspect the trailer tires before each tow If a tire has a bald spo...

Page 59: ...ich can lead to death or serious injury Be sure tires are inflated to pressure indicated on side wall before towing trailer Gross Axle Weight Rating GAWR This is the most a the axle can weigh There is a vehicle placard Figure H located in the same location as the certification label described above This placard provides tire and loading information In addition this placard will show a statement re...

Page 60: ...ure observing tire and vehicle load limits not carrying more weight in your vehicle than your tires or vehicle can safely handle avoiding road hazards and inspecting tires for cuts slashes and other irregularities are the most important things you can do to avoid tire failure such as tread separation or blowout and flat tires These actions along with other care and maintenance activities can also ...

Page 61: ... Ply Composition and Materials Used The number of plies indicates the number of layers of rubber coated fabric Table A Speed Rating Letter Rating Speed Rating Q 99 mph R 106 mph S 112 mph T 118 mph U 124 mph H 130 mph V 149 mph W 168 mph Y 186 mph in the tire In general the greater the number of plies the more weight a tire can support Tire manufacturers also must indicate the materials in the tir...

Page 62: ... The proper repair of a punctured tire requires a plug for the hole and a patch for the area inside the tire that surrounds the puncture hole Punctures through the tread can be repaired if they are not too large but punctures to the sidewall should not be repaired Tires must be removed from the rim to be properly inspected before being plugged and patched Replacing Worn or DamagedTires Replace the...

Page 63: ...llows 1 Start all wheel lug nuts by hand 2 Torque all lug nuts in sequence See Figure K DO NOT torque the wheel lug nuts all the way down Tighten each lug nut in 3 separate passes as defined by Table C WARNING Lug nuts are prone to loosen after initial installation which can lead to death or serious injury Check all wheel lug nuts periodically 3 Check to see if the lug nuts are tight after the fir...

Page 64: ...PAGE 64 DIS185SSI4F AIR COMPRESSOR OPERATION MANUAL REV 0 12 19 16 TRAILER GUIDELINES Figure L Trailer to Tow Vehicle Wiring Diagram ...

Page 65: ...ng time out error Check DTC codes Restart the engine E 16 Emergency Stop device 2 signal input Option E 18 Engine CAN signal error Check the CAN wires between circuit board CU 40 and ECM E 20 High Discharge Air Temperature Check and clean oil cooler Replenish compressor oil E 22 Discharge Air pressure abnormally high Check and repair proportional solenoid valve E 23 Proportional Sol V abnormally l...

Page 66: ...229 Barometric pressure sensor High voltage Measure 0 1V on diagnosis tool 1 Engine stall 2228 Barometric pressure sensor Low voltage Measure 4 5 5V from Pwr Supply to GND 1 No engine behavior change 0183 Fuel Temperature sensor High voltage Measure 5 5V from signal to GND 1 No engine behavior change 0182 Fuel Temperature sensor Low voltage Measure 4 5V on diagnosis tool 1 Engine stall 0193 Common...

Page 67: ...el rail assy 0087 Pressure limiter open 1093 Common rail pressure low Pump pressure insufficient 0093 Common rail pressure low No pump pressure Check complete fuel system for leaks If no leaks are found refer to above corrective action Engine Protection Engine shutdown 0217 Overheat Check coolant system for leaks and radiator for coolant level If correct check coolant level circuit No engine behav...

Page 68: ... sensor and ECM If error is found repair circuit Engine stall 0651 5V power supply 2 voltage Inspect 5V power supply circuit for barometric pressure sensor CMP sensor FRP sensor and EGR position sensor for proper voltage between sensor and ECM If error is found repair circuit No engine behavior change 0697 5V power supply 3 voltage Inspect 5V power supply circuit for oil pressure sensor between se...

Page 69: ...ne overheats Clean cooling air system and cooling fin areas Warm up time not sufficient in cold weather conditions Comply with cold starting instructions and proper oil viscosity Emergency Stop Circuit is Abnormal Switch or sensor is defective Check or repair switch or sensor Wiring to water temp sensor oil pressure sensor discharge air temp sensor is disconnected Check or repair water temp sensor...

Page 70: ...gine oil too thick Refill engine crankcase with correct type of oil for winter environment Defective battery Replace battery Engine fires but stops soon as starter is switched off Fuel filter blocked Replace fuel filter Fuel supply blocked Check the entire fuel system Defective fuel pump Replace fuel pump Engine stops by itself during normal operation Fuel tank empty Add fuel Fuel filter blocked R...

Page 71: ...Too much oil in engine crankcase Drain off engine oil down to uppermark on dipstick Entire cooling air system contaminated blocked Clean cooling air system and cooling fin areas Fan belt broken or elongated Change belt or adjust belt tension Coolant insufficient Replenish coolant Radiator net or radiator fin clogged with dust Clean net or fin carefully Fan radiator or radiator cap defective Replac...

Page 72: ...ALVE AIR PRESSURE SENSOR P1 DISCHARGE AIR TEMP SENSOR SOLENOID VALVE PURGE AIR END P2 AIR PRESSURE SENSOR AIR INLET VALVE Th OIL CHAMBER OIL CHAMBER DRAIN MINIMUM PRESSURE VALVE CHECK VALVE FILTER ORIFICE ANTI RUMBLE VALVE BLOW DOWN VALVE OUTSIDE BYPASS THERMO VALVE F ENGINE OIL PRESSURE SENSOR ENGINE WATER TEMP SENSOR COMPRESSOR OIL FILTER ENGINE AIR FILTER COMPRESSOR AIR FILTER RADIATOR COMPRESS...

Page 73: ...DIS185SSI4F AIR COMPRESSOR OPERATION MANUAL REV 0 12 19 16 PAGE 73 ENGINE WIRING DIAGRAM ...

Page 74: ...co uk Tel 0161 339 2223 Fax 0161 339 3226 COPYRIGHT 2016 MULTIQUIP INC Multiquip Inc the MQ logo and the MQ Power logo are registered trademarks of Multiquip Inc and may not be used reproduced or altered without written permission All other trademarks are the property of their respective owners and used with permission This manual MUST accompany the equipment at all times This manual is considered...

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