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13

Maintenance Procedures

The following maintenance procedures should be performed on a routine basis: 

1.  Carefully clean the exterior with a soft cloth to keep the cabinet looking new.  Check the cabinet for 

dents or impact markings, if found, inspect for damaged components.

2.  Check all hoses and wires for cuts or frays.

3.  Clean the filter screens after every 100 services or 

4.  6 months, which ever comes first.  See the next section for procedure. 

 

Cleaning the Unit’s Internal Filters 

 

1.  Disconnect power harness from any power source. 

Remove the Phillip head screws that join the top cabinet housing to the lower housing. Remove the cap 
from the tank and carefully tip the top cabinet forward.

2.  Locate the plastic filter housing, found at the top (back) of each tank. There is also a filter inside the unit 

on the DIPSTICK RETURN hose. NOTE: Clean one filter at a time.  Unscrew the filter cap by rotating 
counter-clockwise.

3.  Remove the screen from the filter housing. Clean the screen.

4.  Assemble in reverse order.  NOTE: Use caution not to pinch O-ring on reassembly

5.  Enter initials, date, and a check mark in the appropriate boxes of the Maintenance Record at the end of 

the chapter.

6.  Replace the external filter located in the INLINE RETURN hose. 

Summary of Contents for 500-1125B

Page 1: ...1324 Blundell Rd Mississauga ON Tel 905 615 8620 Fax 905 615 9745 www motorvac com TRANSTECH IV Transmission Service System Part No 500 1125B USER MANUAL...

Page 2: ...system designed to connect to any automatic transmission through cooling system lines or vehicle dipstick tube Once the unit is connected it can be used to drain the fluid from the vehicle s transmiss...

Page 3: ...Safety Information and Precautions Auto Prime Procedure First Time Operation Transmission Service Procedure Inline Exchange Dipstick Exchange Changing Fluid Types Maintenance Maintenance Procedures C...

Page 4: ...k and enters manual mode for both functions INLINE LED Unit set to Inline exchange when LED is on see below Fig 1 DIPSTICK LED Unit set to Dipstick exchange when LED is on see below Fig 2 MANUAL LED I...

Page 5: ...minates when the vehicle s engine is running in inline mode The Start Engine LED flashes when the vehicle s engine needs to be started STOP ENGINE LED LED illuminates when the vehicle s engine is OFF...

Page 6: ...em to a common dipstick wand for the drain and fill process Dipstick Hanger Allows the DIPSTICK RETURN hose and adapter to be stored safely Clean Fluid Hose Clean ATF is introduced to the vehicle thro...

Page 7: ...al laws 10 Never look directly into the air induction plenum or carburetor throat when the engine is operating 11 Always verify hose connections to the transmission s oil cooler lines before starting...

Page 8: ...lated area 11 Keep sparks and flames away from the battery and never lay tools equipment or other conductive objects on the battery 12 When is connecting to the battery make sure the unit s power swit...

Page 9: ...minal connect the black battery clip to a solid ground point as far from the battery as possible 6 Check to ensure the unit is in Inline mode Inline LED is on Press and hold the START button for 5 sec...

Page 10: ...the clean tank than the remaining capacity of the waste tank Failure to do so will result in waste tank overflowing Connection to Vehicle 1 Connect appropriate adapters to vehicle transmission cooler...

Page 11: ...ansTech will beep continu ously until STOP button is pressed 6 Once transmission service is complete check ATF level with engine running or as per manufacturer s recommendation Press and hold DRAIN or...

Page 12: ...emoved 7 The buzzer will sound and START ENGINE light will flash 8 Start vehicle 9 Press START RESUME button to begin the exchange 10 When fluid exchange is finished the COMPLETE light will come on an...

Page 13: ...nnect TransTech IV power leads to the vehicle s battery 3 Ensure flow direction switch is in position A 4 Press MODE button to select Dipstick operation Dipstick indicator will be illuminated 5 Check...

Page 14: ...d the START ENGINE light will flash 11 Start the engine 12 Press the START RESUME button to continue the service to completion 13 The COMPLETE light will turn on when the service is complete and alarm...

Page 15: ...unit Follow these steps if it is necessary to completely empty the dirty fluid tank 1 Connect the power cord to a 12 volt DC source 2 Direct the waste hose to a suitable disposal container Open the b...

Page 16: ...harness from any power source Remove the Phillip head screws that join the top cabinet housing to the lower housing Remove the cap from the tank and carefully tip the top cabinet forward 2 Locate the...

Page 17: ...f the DRAIN LED is on indicating unit should be draining and there is pressure reading on the gauge but no fluid is going into the waste tank then the solenoid valve is not switched Solenoid requires...

Page 18: ...The following LEDs flash INLINE DIPSTICK MANUAL FILL There is a hardware or software problem that has caused the unit to lose track of how much fluid is in the Clean Tank This alert prevents the unit...

Page 19: ...060 2000 060 2005 GM 7 16 Inverted Flare Male GM 060 2005 060 2000 GM 7 16 Inverted Flare Female GM 060 2010 060 2015 GM 1 2 Inverted Flare Male GM 060 2015 060 2010 GM 1 2 Inverted Flare Female GM 0...

Page 20: ...d Vehicles 1 1 060 4300 060 1500 3 8 Male Tube with Locking Quick Connect Dodge Ford Vehicles 1 1 061 0008 DODGE DIESEL ALLISON 540 DODGE DIESEL ALLISON 540 061 0010 DODGE DIESEL ALLISON 634 DODGE DIE...

Page 21: ...s Application Female Receptacle Push Lock Style Volvo S Series Application Volvo V XC 1 062 2065 Note The center hole is ID x 20 thread pitch Note O Ring is not included with adapter Please remove o r...

Page 22: ...Female 6 24 2014 6 24 2014 Ford Explorer with external thermostat 062 3008 062 3007 Ford 3 4 w thermostat Male Ford Explorer with external thermostat 062 3011 062 3010 BMW Diesel SUV Female BMW diese...

Page 23: ...ssembly 200 0061 Assembly Dipstick Tube 1 4 x 42 PTFE 200 0085 Assembly Dipstick Tube 5 16 x 60 NYL 200 1101 Assembly Adapter Dipstick W Hose 200 1109 Assembly Filter Dipstick Dirty Hose 200 1113 Asse...

Page 24: ...1324 Blundell Rd Mississauga ON Tel 905 615 8620 Fax 905 615 9745 www motorvac com ZIM14 00932...

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