Morgana Plockmatic BM 60, Service Manual

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6. PREVENTIVE MAINTENANCE (MAI)
MAI 6.1 PREVENTIVE MAINTENANCE BOOKLET MAKER
BM 60/61
Service interval: 80 000
NOTE: All INSTRUCTIONS are referring to the Booklet Maker BM 60/61 Service
Manual.
The REFERENCE column is referring to the Spare Parts Manual of
BM 60/61.
IMPORTANT: If any of the checkpoints show indication of wear at any point,
replace the part.
When lubricating, clean the surface before applying new lubricant.
CHECK POINT INSTRUCTION REFER-
ENCE
80 000 160 000 240 000
All Machine,
Paper paths
etc. Use a vacuum cleaner, towels
and brushes to clean the ma-
chine from paper dust. Use
an alcohol to clean from ink. Clean Clean Clean
Stapler head
(2 pcs.) Clean stapler heads from
glue and apply ball bearing
grease on drive bar. Check
adjustment REP 3.8 - 3.10 Clean/
Grease Clean/
Grease Check/
Replace
O-ring on Eject
feed wheel. Use a rubber reactivator
alcohol fluid. Check for wear.
If worn replace. Always
replace at 160 000.
Page 13
Item 5 Clean Replace Clean
Staple motor
and Staple
motor Home
position. Apply silicon grease between
Motor crank and plastic
crank arm. Check adjustment
according to REP 3.10. Page 12
Item 7 and 8 Check/
Adjust Check/
Adjust Check/
Adjust
Lifting clamp. Apply silicon grease between
Stapler head and Lifting
clamp. Page 10
Item 1 Grease Grease Grease
Chain. Apply chain oil. Check for
wear, if worn replace. Oil Oil Oil
Chain idler
wheel Apply chain oil and check for
wear, if worn replace. Page 16
Item 3 and 10 Oil/
Check Oil/
Check Check/
Replace
Rubber rings
on Lower old
rollers. Use a rubber reactivator
alcohol fluid. Check for wear.
If worn replace.
Page 15
Item 11 Clean Clean/
Check Check/
Replace
Lower Fold
roller Flanged
bushing. Under the top cover, use oil
between the Flanged bush-
ings and shaft. Check for
wear, if worn replace. Page 15
Item 8 Check/
Oil
Upper fold
rollers. Use a rubber reactivator
alcohol fluid.
Clean Clean Clean