Morgana MB300 XL Pro Operator'S Manual Download Page 42 | Manualshive

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42

MB300 XL Pro

rev.0.2 ID03570

6.5 POSITIONING AND WORKSPACES

The binder must be positioned so as to have a free space around of at least 80 cm and the working

area at least 150 cm.
The room where the machine is installed must be properly ventilated and air exchange according to
current legislation.

Work areas

Glue inspection zone

Glue and cleaner loading area. The operator has access to this area
to load the glue and / or cleaner onto the machine.
Access area for the service to access the electrical and pneumatic
panel.

Passing area

Transit area from the work area to the glue loading area.

Work Zone

Operator’s work area during normal use of the machine.

600

800

600

1500

3395

3490

Ispection glue area

Zona ispezione colla

Walking area

Area di transito

Walking area

Area di transito

Warking area

Zona di lavoro

6

D

C

B

A

E

F

G

H

E

A

B

C

D

5

4

3

2

1

7

8

9

10

11

12

1

2

3

4

5

6

7

A

Materiale di partenza:

QUOTE LINEARI E ANGOLARI

SECONDO ISO 2768 mK

3/4

ASS

A0100001-10

Raccanello

-

14-11-2016

Massariolo

14-11-2016

Massariolo

Dimensione:

1:15

-

-

DIGIBOOK 300 REL.10

-

-

IL PRESENTE DISEGNO E' DI PROPRIETA' DELLA "K.G.S." NON PUO' ESSERE RIPRODOTTO NE' TRASMESSO A TERZI SENZA APPROVAZIONE SCRITTA

THIS DRAWING MUST NOT BE REPRODUCED WITHOUT OUR WRITEN CONSENT

Peso:

MATERIALE : -

K.G.S.

Srl

±2

±1.2

±0.8

±0.5

±0.3

±0.2

oltre 2000 a 4000

oltre 1000 a 2000

oltre 400 a 1000

oltre 120 a 400

oltre 30 a 120

oltre 6 a 30

METRIC

Foglio

Nr / di

Revisione

SolidWorks

Sistema CAD:

Trattamento:

Designazione materiale:

±0.1

PROGETTISTA

DISEGNATORE

Tolleranza

Mestrino

Sito

File: A0100001-10_300 REL.03

VERIFICATORE

TOLLERANZE GENERALI

Spigoli vivi secondo ISO 13715

Superfici : ISO 1302

Getti secondo ISO 8062-CT11
Saldature secondo ISO 13920-BF
Piegature secondo DIN 6935
Stampaggio secondo DIN 6930-m
Filettature secondo ISO 965-2 media

Codice materiale:

Dimensioni

oltre 0,5 a 6

Codice:

Descrizione:

Scala:

A2

Data

Nome

Macchina:

- Kg

Sostituisce il:

Sostituito da:

Verniciato Grigio RAL-9007 Bucciato

8

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Summary of Contents for MB300 XL Pro

Page 1: ...MB300 XL Pro rev 0 2ID03570 OPERATOR MANUAL Translation of the original instructions ...

Page 2: ...0 XL Pro rev 0 2ID03570 REVISIONE DATA MOTIVO 0 0 23 03 2017 Prima edizione 0 1 20 04 2018 Aggiornamento foto 0 2 15 02 2019 Aggiornamento Dich CE Integrazione Lista Fusibili Aggiornamento capitolo Spec Elett ...

Page 3: ...5 2 ELECTRICAL SPECIFICATIONS 17 5 3 PNEUMATIC SPECIFICATIONS 18 5 4 NAME OF THE MAIN PARTS 19 5 4 1 VICE UNIT 19 5 4 2 MILLING UNIT 20 5 4 3 GLUE UNIT 20 5 4 4 PRESS UNIT 21 5 4 5 GLUE TANK AND CLEANER 21 5 4 6 SHAVINGS EXTRACTOR MACHINE 22 5 4 7 COMMAND DEVICES AND INDICATORS 22 5 4 8 ACCESSORIES SUPPLIED 23 5 5 OPERATOR PANEL 24 5 5 1 MAIN PAGE 24 5 5 2 CART PARAMETERS PAGE 2 25 5 5 3 GLUE UNIT...

Page 4: ... THE MACHINE 46 7 1 1 GLUE TANK LOADING 46 7 1 2 LOAD THE CLEANER 51 7 1 3 MEASURING THE BOOK 53 7 2 START PROCESSING 54 7 2 4 GLUE REACTIVATING PROCEDURE 54 7 2 5 LAUNCH 57 8 MACHINE CLEANING 59 8 1 END OF WORK CLEANING 60 8 2 CLEANING PROCEDURE FOR SPINE GLUE EXTRUDER 62 8 3 SIDE GLUE EXTRUDERS CLEANING PROCEDURE 64 8 4 DETAILS CLEANING 66 8 5 GLUE SYSTEM DRAINAGE 68 9 MAINTENANACE 71 9 1 PINS L...

Page 5: ...describes how to use the machine the configuration of the basic operations work This manual was written so as to be easily understandable even to those users who have never used this type of machine To ensure that the machine provides maximum performance read this manual carefully before using it After reading keep this manual in a safe place and consult it as needed ...

Page 6: ...RIAMO CHE LA FABBRICAZIONE DEL WE HEREWITH DECLARE THAT THE MANUFACTURE OF MODELLO TIPO MODEL TYPE 300 B DIGIBOOK MATRICOLA SERIAL MB300 XXXX ANNO DI COSTRUZIONE MANUFACTURED IN 2019 CORRISPONDE ALLE SEGUENTI DISPOSIZIONI NELLA VERSIONE ATTUALMENTE VALIDA IS IN AC CORDANCE WITH THE FOLLOWING DIRECTIVES AS IT IS Direttiva CE per Macchine 2006 42 CE Directive 2006 42 CE Direttiva EMC 2014 30 UE EMC ...

Page 7: ... certain procedures His failure to comply may result in injury to the operator maintainer installer or the machine CAUTION Sharp blades Cut Risk CAUTION Electrical voltage Risk of electric shock CAUTION Hot surfaces Risk of burns CAUTION Risk from rotating parts Risk of crushing CAUTION Hazardous moving parts do not attempt fingers and other body parts CAUTION Risk from rotating parts Risk of crus...

Page 8: ...form their superior responsible in case of problems and avoid taking personal initiatives It is assumed that the operator has at least the following requirements General culture and specific enough to level each for its expertise to read and understand the contents of the manual in the parts that concern him including the correct interpretation of the drawings and diagrams electrical pneumatic and...

Page 9: ...gard of the instructions of use Changes or other actions not authorized by the manufacturer It s forbidden to remove or render inoperative the guards provided for the safety of persons as well as tampering with and or modify even partially the safety devices installed on the machine In case of alarm due to the intervention of the safety the operator must request the immediate intervention of the q...

Page 10: ...of personal protection equipment to be in the different operations to be carried out Tight clothing to avoid that they not remain hooked to protruding parts Long hair should be worn away from the moving machinery or in a net Do not wear watches or jewellery Eye protection against possible splashes of glue or PUR Cleaner high temperature Protective Gloves Respirator mask suitable for the use of rem...

Page 11: ...otective devices or the design of the machine Glue Head CAUTION Hot surfaces Risk of burns Use protective gloves Glue tank CAUTION Hot surfaces Risk of burns Use protective gloves Milling Area CAUTION The disc cutter contains several types of cutting tools Use protective gloves in case you want to remove the roughening ...

Page 12: ...ual Any other use is forbidden such as Milling notching of book spines already bound e g bound with glue staples stitched seal point Use of materials other than those specified in the previous paragraph Operations outside of the specifications of the data Sheet The user is solely responsible for damage to persons or property that result from improper use outside of the intended use It is forbidden...

Page 13: ...ovements a trans pallet can be used IMPORTANT a Tools for clamping and lifting are not provided b The disposal of packaging materials is at the recipient s care and must be performed in accordance with the laws in the country where it will be carried out c Remove dust and external dirt accumulated during the transport phases 988 for fork lift 164 164 654 for trans pallet 6 D C B A E F G E A B C D ...

Page 14: ...t of it the disposal and decommissioning of the same must be carried out The machine must be handed to designated wasted recycling centres and disposed of according to the country s current regulations Electrical and electronic parts should be disposed of in accordance with Directive 2012 19 EU ...

Page 15: ...Weathering Adequate protection Space required Sufficient to perform the operations of lifting and safe transport Location The bearing surface must have a capacity greater than the total mass of the machine Unused for less than 30 days Never open the glue tank otherwise it accelerates deterioration creating serious permanent damage to the glue application This failure to comply will void the warran...

Page 16: ...ing Automatic electric Vice Closure Adjustable pneumatics Spine preparation Milling disc Ø 160 mm Perfect binders 4 optional Roughening roughening devices for processing the spine 4 Brush for processing and cleaning the spine 1 Excludable cutter Mechanical with position control Milling thickness Variable from 0 to 2 3 mm Woodchip vacuum Inside the machine Glue application system PUR glue tank Hot ...

Page 17: ...x 31A Fuse Protection By the customer on the power supply line 32 A Class differential protection A 300mA This equipment complies with IEC 61000 3 12 provided that the short circuit power Ssc is greater than or equal to that with minimum Rsce of 250 at the interface point between the power supply unit of the user and the mains It is the responsibility of the installer or the user of the equipment ...

Page 18: ...ion 150 l min Input gauge calibration 6 bar Minimum working pressure 5 5 bar if pressure goes below this pressure the machine goes to alarm status Air input coupling diameter 10 mm The compressor connection tube diameter 10 mm is not supplied with the machine A compressor is recommended with an automatic condensate drain This avoids checking for water inside the compressor tank each week If the co...

Page 19: ...ure 6 bar maximum force 1c Machine status lights 1b 1a 1c Red light fixed Machine in emergency mode with auxiliaries off Red light flashing alarm present Red light off Machine not in emergency mode and without alarms present Orange light fixed Machine with auxiliaries powered Orange light flashing Auxiliaries on or off Orange light off Auxiliaries off Green light fixed Machine in cycle Green light...

Page 20: ...ng unit bypass lever Lever ON working Lever OFF off and lowered 2a 2b 2c 5 4 3 GLUE UNIT 3a 3b 3a Coating head 3b Collection tank 3c Internal side gluing rear guide adjustment Positioned on 1 For book blocks composed of single sheets Positioned 1 For sewn book blocks 3d Glue unit book block distance adjustment Positioned on 1 minimum distance little glue Positioned on 6 max distance lots of glue R...

Page 21: ...over presence sensor 4a 5 4 5 GLUE TANK AND CLEANER 8 8a 8 Cleaner tank 8a Cleaner tank opening handwheel 9a Tap ON OFF for glue tank air 9a 9b 9 9c 9 Glue tank 9b Glue tank opening handwheel 9c Handle for opening 9d Identification label on glue unit 9d ...

Page 22: ...inder the extractor machine is ready therefore connected both electrically and mechanically extractor tube it switches on and off simultaneously with the cutter Before use check the start button is ON CAUTION Maximum power absorbed from the socket 1 2 Kw 5 4 7 COMMAND DEVICES AND INDICATORS 10 Touch screen display 11 Emergency button 12 Cycle start button 13 Main switch 13 12 10 11 ...

Page 23: ... hole for normal cleaning of the spine glue exit slot 2x E Soft blade single hole to clean the spine glue exit slot if there is difficult residue to remove 1x F Brush to remove excess glue or cleaner 2x G Steel wire d 0 5 to clean the side glue exit channels H Spare grains to close the ducts I Safety gloves J Oiler K Allen key C I A B K J D F E H G ...

Page 24: ... Button icon to access processing recipes 10 Value to set pressing time 10B Button that enables the machine to maintain the vice closed and in position during the pressing time for a time equal to the pressing time 10 4 sec 11 Icon button to access the book counter page 12 Displays the name of the recipe being processed 13 Button icon to set the book parameters and type of processing 14 Button ico...

Page 25: ... set the desired value on the right and display the actual reading on the left 5 5 2 CART PARAMETERS PAGE 2 The value 2a can be changed from 10 mm to 10 mm which moves the cart forward positive sign compared to the cover or further back negative sign during the machine cycle The result obtained is the cover can protrude or withdraw from the book block By pressing on the hand 2b you access the page...

Page 26: ...03570 Pressing the arrows you can execute cart and vice movements With the BUTTON ICON yellow 3 0 999999 50 50 999 99 99 10 130 120 10 FREE 1 30 you preset the relevant axis The green values indicate the actual axis value 2e 2d ...

Page 27: ...Once the temperature set is reached the coating head will start to move and the homogenisation timer will start If the delta between the temperature set and that detected has a difference of over 40 C during this time the following message appears Wait Warming Up until the time is finished 15min it will not be possible to load the glue or work When the number indicated 3f reaches 900 processing ca...

Page 28: ...ecting the icon 99 50 50 999 99 99 10 130 120 10 F 1 N B All movements can be performed only when the machine is at temperature 5 5 4 PRESS OPERATION PAGE 4 3j 4a It allows setting the distance between the spine of the book and the spine plate from 0 to 1 5 mm By pressing on the hand 4b you access the page of the manual movements 4a 4b ...

Page 29: ...3570 4c Button icons that move the rear guide placed on the press to contain the cover 4d Button icons to move the press height 4e Button icons that lift or lower the press to use only when the spine of the plate is out 4c 4e 4d ...

Page 30: ... Button icons to change brightness contrast of the display as well as regulate the date and time of the machine 7d Button icons to access the technical area using a password 7e Button icon to access technical information windows 7f If enabled apply corrective values to the values to be transferred to the CREASING MACHINE 7a 7b 7c 7d 7e 7f ...

Page 31: ...h standard set up B Vice with set up for sewn books This set up facilitates insertion of the books inside the vice 5 5 5 2 CUTTER ADVANCED SET UP A B A B A Activates chip extraction B Release the brake on the cutter motor N B Only works if the emergency button is pressed ...

Page 32: ...a max 2 Bar and the buttons more or less increase this value by 0 1Bar E Button icon to start the pins cleaning cycle F Button icon if pressed and released quickly it opens and closes the coating head valve if kept pressed it allows glue to flow G Button to reset the pins maintenance alarm H It allows selection of the automatic or manual mode of the glue pressure I Glue discharge button icon J But...

Page 33: ...m 5 5 5 5 THICKNESS DETECTION ADVANCED SET UP A B A B A Selected it disables continuous measurement of the measurement table measurement will only be carried out on command B Selected it enables continuous measurement of the measurement table measurement will only be carried out on each work cycle If the measurement is under 1 mm the machine will maintain the value measured in the previous measure...

Page 34: ...icate the axis has executed preset but is not in the work position The green icons indicate the axis has executed preset and is in the work position B Parameters to communicate in the event of technical support C Button icon that opens the INPUT OUTPUT window of the PLC to use in the event of technical support D Opens the alarm history window E Opens the window of the currently active alarms A B C...

Page 35: ...reset the resettable alarms With the button icon 8a you can access the alarm history page 8a 5 5 5 7 CREASING MACHINE PAGE A Sets the height value for courtesy creasing of the cover B Apply a correction value to the rear hit C Apply a corrective value to the thickness of the book 5 5 6 ALARMS PAGE 8 A B C ...

Page 36: ... to pass to the next recipe 10e Button icon to pass ten next recipes Selecting the recipe with button icon C you go to the next page 10a 10b 10c 10d 10e B A A Values can be changed by the operator for the current recipe B Current axes settings they cannot be changed C Button icon to load the work memory values in the machine D Button icon to save the work memory values in the machine The blue fiel...

Page 37: ... possible to reset it by pressing the Reset key 12d Countdown counter Setting a number of books to produce on the blue value when the green counter reaches this number the machine stops sounding an end of production alarm For continuous operation of the machine it must be set to 0 if you select the counter icon on the home page of the machine that counter will be displayed with the relevant symbol...

Page 38: ...roduce book blocks to check glue coating In this case the press the page inserter and the discharge are disabled To remove the book from the vice press the START button 14c Button to produce the sewn books with a cover This model allows the machine to work only after bypassing the cutter and the jogger unit is placed on 0 14a 14b 14c ...

Page 39: ... for maintenance The manufacturer cannot be held in any way liable in the event of damage to people or property caused by tampering with the guards EMERGENCY BUTTON The emergency button instantly blocks the entire machine Restoring the emergency button takes place by turning the button clockwise PHOTOELECTRIC BARRIERS There are two safety barriers placed on the ends of the binder If the work area ...

Page 40: ...ances when the book block passes covers the cutter in every working condition also when the machine is off A long stretching elastic cord constantly exerts a force on the disc that covers the cutter disc A sensor monitors and stops the cutter if this guard is not closed Furthermore the cutter motor does not have a brake ...

Page 41: ...ssary to provide a manoeuvring area adequate to the size of the machine parts and to the selected lifting means by paying attention to the presence of any obstacles other machines walls or such along the path to take 6 2 FLOOR The machine does not require special foundations The availability of industrial flooring must be guaranteed The binder rests on 4 feet diameter of 100 mm and 2 of diameter 4...

Page 42: ...the glue loading area Work Zone Operator s work area during normal use of the machine 600 800 600 1500 3395 3490 Ispection glue area Zona ispezione colla Walking area Area di transito Walking area Area di transito Warking area Zona di lavoro 6 5 4 3 2 7 8 9 2 3 4 5 6 7 Materiale di partenza QUOTE LINEARI E ANGOLARI SECONDO ISO 2768 mK IL PRESENT 2 1 2 0 8 0 5 0 3 0 2 oltre 2000 a 4000 oltre 1000 a...

Page 43: ...E TRASMESSO A TERZI SENZA APPROVAZIONE SCRITTA THIS DRAWING MUST NOT BE REPRODUCED WITHOUT OUR WRITEN CONSENT Peso MATERIALE K G S Srl 2 1 2 0 8 0 5 0 3 0 2 oltre 2000 a 4000 oltre 1000 a 2000 oltre 400 a 1000 oltre 120 a 400 oltre 30 a 120 oltre 6 a 30 METRIC Foglio Nr di Revisione SolidWorks Sistema CAD Trattamento Designazione materiale 0 1 PROGETTISTA DISEGNATORE Tolleranza Mestrino Sito File ...

Page 44: ... avoid tripping and or falling Power cable The cable is 3 metres long with an industrial type mono phase plug with the protective earth PE Connect the plug to the socket 6 7 1 EARTH CONNECTION The binder is provided with a protective earth PE The installer must perform a ground connection according to regulations ...

Page 45: ...3570 6 8 PNEUMATIC CONNECTION Connect the air supply according to the following procedure Connect the 10 mm hose outer diameter to the quick coupling of the binder Pneumatically feed the machine by moving the cursor to the right ...

Page 46: ...le clogging and maintenance requirements CAUTION Only glue of the same Type and Brand must be added to the tank A new type of glue is only inserted when the glue unit is completely empty and cleaned with Blu Cleaner CAUTION With Polyurethane glue do not leave the tank open for more than 10 minutes CAUTION Never fill the tank with more than 3kg of glue To access the glue tank you have to open the s...

Page 47: ...Open the tap on premelter The tap with the lever positioned vertically is open 04 Set the temperature of the glue tank and glue unit from the glue unit page 3 according to the glue in the machine or the amount you want to use 05 Wait for the heating and temperature stabilization phase The timer placed under the stand by icon will start When the timer disappears stabilization is completed and you c...

Page 48: ... a state of emergency and releases pressure to the glue reservoir while the cleaner tank remains in pressure at 2 bar 07 Loosen the locking knob turn it counterclockwise 08 Tilt the locking knob until its rest position The lid is thus free to open 09 Lift the lid up to its maximum opening capacity by holding its side knob ...

Page 49: ...ll the instructions of the manufacturer of the glue Take a pack of glue and check the integrity of the aluminium coloured container also make sure that it has not passed the expiry date written on the packaging 11 Cut the protective film 12 Completely remove the film 13 Insert the cartridge in the tank ...

Page 50: ...570 14 Replace the cover 15 Lift the knob paying attention to the high temperature of the components Turn the knob clockwise in order to vigorously seal the tank 16 Close the rear sliding door of the machine provided with handle ...

Page 51: ...uence below 01 Turn on the machine by putting the switch to ON 02 Check if the indicated pressure in the inlet pressure gauge is correct MIN 6 BAR 03 Set the temperature of the glue tank and glue unit from the glue unit page 3 according to the glue in the machine or the amount you want to use 04 Wait for the heating and temperature stabilization phase The timer placed under the stand by icon will ...

Page 52: ...he machine continues to provide air to fuel the tank 07 Fill the tank up to about 3 4 of its volume with the cleaner by using a small container 08 Close the cover using the side knob and paying attention to the high temperature of the components Tighten the knob until the noise of the air disappears 09 Close the cleaner tank access compartment 9 provided with a handle ...

Page 53: ...et the opening of the vice and of the glue unit 01 From the main page start measuring by pressing the indicated button icon 02 Position the book under the probe When the value read by the linear encoder will result stable the measurement will be transferred to the machine 03 When measurement is finished remove the book block ...

Page 54: ...cedure When the machine is switched on a Cleaner error appears in the glue unit You will need to perform the RESET GLUE procedure 01 From the processing page hold the button 3 0 999999 50 50 999 99 99 10 130 120 10 FREE 1 30 for a few seconds to initiate the RESET GLUE procedure 02 In this phase the head is opened to facilitate the output of the cleaner 03 Remove the grains from the glue head and ...

Page 55: ...n the tank by using the green palette Press the icon to release additional glue until the cleaner traces disappear Clean up all the excess leaked material very well using the shovel and paper towels 05 During this phase the machine in automatic mode closes the head and goes to fill the side ducts with glue once this procedure has terminated the head re opens ...

Page 56: ...56 MB300 XL Pro rev 0 2ID03570 06 Replace the grains using the allen key supplied pay attention to the temperature press OK Caution the grains must protrude max 1 mm Press OK ...

Page 57: ...e bound with the appropriate measuring table see par book measurement 04 According to the thickness detected select the appropriate working speed by pressing the speed icon 05 Execute presetting if necessary pressing the start cycle button 06 Adjust the working height of the cutter Turn the knob clockwise to increase the removal of the material Turn counterclockwise to decrease the removal index a...

Page 58: ...rows in the picture 09 Start processing by pressing the start button The machine closes the vice and it will begin processing the book the cart will start moving passing on the cutter and the glue unit when it comes to position the press will apply the cover if selected 10 Check the glueing of the book If necessary correct the values of the front stop and rear glue the position of the cover and th...

Page 59: ...ause obstructions or in any case a not correct and uniform extrusion of the adhesive The glue unit must be kept clean from deposits of glue PUR glue residues with time cannot be removed and damage the equipment Final cleaning work must be carried out within 120 minutes from the non use of the machine After making the final cleaning work the machine can remain switched off with inside PUR glue for ...

Page 60: ... 30 for a few seconds to start the procedure 02 During this stage the glue unit prepares for daily cleaning follow the instructions on the display step by step Replace the grains from the head and remove the excess cleaner Pressthebutton untilthetracesofgluedisappear make use of the calibrated blade in this operation Press Ok Use the green spatula provided and drain the glue to the collection tank...

Page 61: ...ins using the allen key supplied pay attention to the temperature press OK Caution the grains must protrude max 1 mm Press OK 03 Once you have finished the cleaning procedure close the rear tap The tap is closed when it is in a horizontal position ...

Page 62: ...calibrated blade within the extrusion slit until the bottom is reached and move it along the slot to remove or unlock any possible occlusion 05 Press and hold the spill glue button indicated by the arrow for a few seconds until the glue can be seen leaking Check whether the extrusion of the glue is smooth and continuous Otherwise insert the calibrated blade and repeat the cleaning process The tank...

Page 63: ...63 MB300 XL Pro rev 0 2ID03570 06 Wipe the blade carefully When the glue is completely crosslinked it will make the blade unusable ...

Page 64: ...sable 03 Press reset to open the head to the reset position 04 The glue spread on the side of the book is extruded through 3 small channels placed on the plates containing the book 05 For proper lateral extrusion of the glue it is necessary to remove the closing grain and insert in the 3 holes the supplied wire Repeat this operation on both the holding plates of the book ...

Page 65: ...3570 06 Pass the thread also in the main line in order to enter into the slit underneath 07 Careful when refitting the grains they must not protrude otherwise a collision with the vice could be caused They may protrude max 1 mm ...

Page 66: ... DETAILS CLEANING 01 From the main page select the advanced Set up page 02 Select the coating head advanced set up page 03 Press reset to open the head to the reset position 04 Use the blade to remove all visible traces of glue residues ...

Page 67: ...become unusable thereafter 07 Periodically clean the glue tank pay attention HIGH TEMPERATURE use cloth that do not leave residues in the tank itself use scraping tools that do not damage the inner surface of the pre melting Prevent cross linked parts of glue from remaining within the premelter itself the latter may occlude the coating head If the premelter were to be excessively dirty or encruste...

Page 68: ...y a qualified maintenance expert The total emptying of the glue system must be run when you want to completely free up the machine from a certain type of glue The machine must be in temperature and loaded in the extruder 01 From the main page select the advanced Set up page 02 Select the coating head advanced set up page 03 04 Remove the front carter by pulling it toward you ...

Page 69: ... material flows from the tank When the material is about to end the machine will expel air and material when the machine expels only air release the icon 08 Open the top sliding door 1 of the machine provided with a handle The machine goes into a state of emergency and releases pressure to the glue reservoir while the cleaner tank remains in pressure at 2 bar 09 Loosen the locking knob turn it cou...

Page 70: ...12 Place one of the trays provided under the tap glue 13 Using the handle supplied open the tap and wait for the tank to empty When finished close the two glue release taps wipe off the taps to remove all traces of glue and lubricate valves with high temperature grease this prevents any valve lock ...

Page 71: ...y a qualified maintenance technician 9 1 PINS LUBRICATION Every 15 days the machine displays a screen when you try to run the glue load cycle or the cleaner load cycle It is therefore necessary to carry out the lubrication of pins 01 Remove the protective cover by unscrewing the knob that locks it 02 Oil the two pins using the oiler supplied ...

Page 72: ...knob that locks it N B In order to prolong the life of the valves it is possible to lubricate them at the end of each day To carry out lubrication it is necessary to remove the cover as described in this chapter oil location and move them from the coating head advanced set up page pressing the corresponding icon After lubrication mount the previously removed carter ...

Page 73: ...the emergency button 02 Remove the two screws indicated by the arrow with an allen key 03 Lift the clamp and remove it 04 Remove the brass runner supporting the clamp 05 Thoroughly clean the clamp in all its points using a cutter calibrated wire and paper Remove the closing grain to thoroughly clean the lateral extrusion channels During assembly of the grain be careful not to extend more than 1 mm...

Page 74: ... grease and in particular the slide pins of the brass runner Reposition the runner to the clamp 07 Mount the clean clamp by inserting the left side in the runner and lowering it until it makes contact 08 Firmly push the clamp to the right and tighten the two screws with the allen key ...

Page 75: ...ng should be performed with the machine at operating temperature after having carried out the final cleaning work 01 Press the emergency button 02 Remove the two screws indicated by the arrow with an allen key 03 Lift the clamp and remove it 04 Remove the two screws indicated by the arrow with an allen key and remove the stop clamp ...

Page 76: ...nd remove the five screws holding the top strip 06 Remove the top strip 07 Pressthebutton untilthetracesofgluedisappear make use of the calibrated blade in this operation Clean the head by pouring the cleaner into the collection tray and clean everything with paper ...

Page 77: ...t secure it with 5 Torx T9 screws 9 Mount the clean clamp by inserting the left side in the runner and lowering it until it makes contact 10 Firmly push the clamp to the right and tighten the two screws with the allen key 11 Place the stop clamp and tighten the two screws to the brass runner previously removed ...

Page 78: ...A 10x38 FNQ Time delay 1 C40660120 FU02 01 Italweber 04 A 5x20 0104004 Fast 1 C40650090 FU02 02 Italweber 08 A 5x20 0105008 Fast 1 C40650100 FU02 03 Bussmann 06 A 10x38 KTK Fast 1 C40660020 FU10 01 Bussmann 06 A 10x38 KTK Fast 1 C40660020 FU11 01 Bussmann 06 A 10x38 KTK Fast 1 C40660020 FU13 01 Italweber 02 A 5x20 0102002 Fast 1 C40650130 FU18 01 Bussmann 04 A 10x38 KTK Fast 1 C40660010 FU18 02 Bu...

Page 79: ...set the alarm and press START A11 Glue head encoder error Glue Head encoder error Check that there is nothing blocking the movement reset the alarm and press START A12 Press movement error Press height adjustment encoder error Check that there is nothing blocking the movement reset the alarm and press START A13 Front cover encoder error Front cover guide encoder error on press Check that there is ...

Page 80: ...er unit out of position Check the lever of the cutter is in the ON or OFF position A40 Press up down unit not in position Height adjustment of the press not in position Press the START button A41 Remove book from press A42 Pins sensor error Call support check the pins command cart is not blocked or the sensor is working properly A43 Place cover Position the cover or check the sensor is working A44...

Page 81: ... cutter parts are not cracked or damaged This may be caused by books already bound with glue IF WE NOTICE THAT BOOKS WITH GLUE WERE MILLED THE WARRANTY IS VOID PLATE GUARD CUTTER DOES NOT OPEN OR CLOSE CORRECTLY Thoroughly clean the contact surfaces of the guard HEAD EXIT OF TOO MUCH OR TOO LITTLE GLUE Check the air pressure of the glue unit Make sure that the shutter of the head is free passing t...

Page 82: ...82 MB300 XL Pro rev 0 2ID03570 ...

Page 83: ...83 MB300 XL Pro rev 0 2ID03570 ...

Page 84: ......

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