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RS03/06-S/Q Hardware Manual

10

9 / 28 / 2015

 

+86-400-820-9661

2.3 Choosing a Power Supply 

The main considerations when choosing a power supply are the voltage and current requirements 
for the application. 

2.3.1 Voltage 

The RS driver is designed to give optimum performance between 24 and 70 Volts DC. Choosing 
the voltage depends on the performance needed and motor/drive heating that is acceptable and/ 
or does not cause a drive over-temperature. Higher voltages will give higher speed performance 
but will cause the RS driver to produce higher temperatures. Using power supplies with voltage 
outputs that are near the drive maximum may signi

cantly reduce the operational duty-cycle. 

The extended range of operation can be as low as 18 VDC minimum to as high as 75 VDC 
maximum. When operating below 18 VDC, the power supply input may require larger capacitance 
to prevent under-voltage and internal-supply alarms. Current spikes may make supply readings 
erratic. The supply input cannot go below 18 VDC for reliable operation. Absolute minimum power 
supply input is 18 VDC. If the Input supply drops below 18 VDC the low voltage alarm will be 
triggered. This will not fault the drive. 

Absolute maximum power supply input is 75 VDC at which point an over-voltage alarm and fault 
will occur. When using a power supply that is regulated and is near the drive maximum voltage 
of 75 VDC, a voltage clamp may be required to prevent over-voltage when regeneration occurs. 
When using an unregulated power supply, make sure the no-load voltage of the supply does not 
exceed the drive’s maximum input voltage of 75 VDC. 

2.3.2 Regeneration Clamp 

If a regulated power supply is being used, there may be a problem with regeneration. When a 
load decelerates rapidly from a high speed, some of the kinetic energy of the load is transferred 
back to the power supply, possibly tripping the over-voltage protection of a regulated power 
supply, causing it to shut down. This problem can be solved with the use of a MOONS’ RC880 
Regeneration Clamp. It is recommended that an RC880 initially be installed in an application. If 
the 

regen

 LED on the RC880 never 

 ashes, the clamp is not necessary.

LEDs
Green - Power
Red - Regen on

RC880 Regen Clamp

Summary of Contents for RS03-Q-A

Page 1: ...9 28 2015 RS03 06 S Q Step Servo System Hardware Manual SHANGHAI AMP MOONS AUTOMATION CO LTD...

Page 2: ...Connecting the Motor 20 3 3 Connecting to the PC using RS 232 21 3 4 Inputs and Outputs 22 3 4 1 Digital Inputs 23 3 4 1 1 X1 STEP CW Limit and X2 DIR CCW Limit High Speed Digital Inputs 23 3 4 1 2 X3...

Page 3: ...RS Series 35 AM24RS Series 35 5 6 Motor Numbering System 36 5 7 Drive Numbering System 36 6 Optional Accessories Sold separately 37 7 Contacting MOONS 41 This User Manual is only applicable to the fol...

Page 4: ...ol SCL command Velocity Control Digital input Control Velocity SCL command Velocity Position Control Digital Input Pulse Direction CW CCW Pulse A B quadrature Encoder following SCL command Q programmi...

Page 5: ...wer Supply Voltage Temp Detect Over Current Detect motor encoder 5 Volt DC Power Supply DSP Driver Controller 3 3VDC Internal Logic Supply RS03 06 S Q Status RS 232 Comm Conn Power Conn RS 232 RXD 5V...

Page 6: ...injury and damage to persons and machinery All technical information concerning the installation requirements must be strictly adhered to It is vital to ensure that all system components are connected...

Page 7: ...or 64 bit Using serial communication port Need a USB to Serial converter if the PC doesn t have A RS 232 communication cable included 2 1 Installing Software Step Servo Quick Tuner is the PC based sof...

Page 8: ...Please select right COM port in the software Connect the drive to the Power Supply Connect the motor to the drive Power up the drive The software will recognize your drive display the model and rmwar...

Page 9: ...forced air ow from a fan maybe required to prevent the drive from overheating Never use the drive where there is no air ow or where other devices cause the surrounding air to be more than 40 C 104 F N...

Page 10: ...reliable operation Absolute minimum power supply input is 18 VDC If the Input supply drops below 18 VDC the low voltage alarm will be triggered This will not fault the drive Absolute maximum power sup...

Page 11: ...the motor voltage the less current will be required from the power supply It is important to note that the current draw is signi cantly different at higher speeds depending on the torque load to the m...

Page 12: ...S Amps Continuous Torque Boost Supply Current Full Load No Load 0 0 5 1 1 5 0 0 1 0 2 0 3 0 4 0 10 20 30 40 50 Torque N m Speed RPS AM17RS1DM 24V Power Amps Continuous Torque Boost Supply Current Full...

Page 13: ...s Torque Boost Supply Current Full Load No Load 0 0 5 1 1 5 0 0 1 0 2 0 3 0 4 0 5 0 6 0 10 20 30 40 50 Torque N m Speed RPS AM17RS2DM 48V Power Amps Continuous Torque Boost Supply Current Full Load No...

Page 14: ...ontinuous Torque Boost Supply Current Full Load No Load Torque N m Speed RPS AM17RS4DM 24V Power Amps Continuous Torque Boost Supply Current Full Load No Load 0 0 5 1 1 5 0 0 2 0 4 0 6 0 8 1 0 0 10 20...

Page 15: ...3 3 5 0 0 3 0 6 0 9 1 2 1 5 0 10 20 30 40 50 Torque N m Speed RPS AM23RS2DM 48V Power Amps Continuous Torque Boost Supply Current Full Load No Load 0 0 5 1 1 5 2 2 5 3 3 5 0 0 3 0 6 0 9 1 2 1 5 0 10...

Page 16: ...2 2 5 3 3 5 0 0 5 1 1 5 2 2 5 0 10 20 30 40 50 Torque N m Speed RPS AM23RS3DM 48V Power Amps Continuous Torque Boost Supply Current Full Load No Load 0 0 5 1 1 5 2 2 5 3 3 5 0 0 5 1 1 5 2 2 5 0 10 20...

Page 17: ...0 1 0 5 2 1 5 2 5 3 3 5 0 10 20 30 40 50 0 0 5 1 1 5 2 2 5 3 3 5 4 4 5 0 1 0 5 2 1 5 2 5 3 3 5 0 10 20 30 40 50 Torque N m Speed RPS AM23RS4DM 48V Power Amps Continuous Torque Boost Supply Current Fu...

Page 18: ...0 0 5 1 1 5 2 2 5 3 3 5 0 10 20 30 40 50 Torque N m Speed RPS AM24RS3DM 48V Power Amps Continuous Torque Boost Supply Current Full Load No Load 0 0 5 1 1 5 2 2 5 3 3 5 4 4 5 5 0 0 5 1 1 5 2 2 5 3 3 5...

Page 19: ...f the power supply Plug the cable into the power connector of the drive The red wire is connected to the V of the drive The black wire is connected to the V of the drive Be careful not to reverse the...

Page 20: ...back cable Plug the motor power cable into the motor connector on the drive and plug the encoder feedback cable into the encoder feedback connector on the drive Do not damage or drag the cables on the...

Page 21: ...step servo drive and motor within 1 5 meters of the PC Plug the DB9 connector into the serial COM port of the PC Plug the small end crimping connector into the RS 232 port of the drive Do not hot plu...

Page 22: ...Q inputs and outputs include 4 optically isolated digital inputs with adjustable bandwidth digital noise rejection lter 5 24VDC 3 optically isolated digital outputs max 30V 100mA J4 STEP DIR X4 XCOM Y...

Page 23: ...Encoder following X1 STEP is signal A input X2 DIR is signal B input In velocity mode X1 STEP can be set to RUN STOP X2 DIR is direction signal X1 and X2 also can be con gured as CW JOG and CCW JOG T...

Page 24: ...se select the polarity of the limit sensor by using the Step Servo Quick Tuner Connecting to a switch or relay 5 24V Power Supply X1 X2 X1 X2 Switch or Relay Closed logic low RS S Q Connecting a NPN t...

Page 25: ...o the input you must need a power supply XCOM is an electronics term for a single ended signal connection to a common voltage In the case of RS series if you are using a sourcing PNP input signals you...

Page 26: ...ing signal output timing output produce 50 pulses relative to one turn of motor revolution Y3 can be con gured as signal output to release brake It can also be con gured as static in position signal o...

Page 27: ...may be masked Code Error solid green no alarm motor disabled ashing green no alarm motor disabled 1 red 1 green motor stall optional encoder only 1 red 2 green can t move Disabled 2 red 1 green ccw li...

Page 28: ...03 06 S Q Hardware Manual 28 9 28 2015 86 400 820 9661 5 Reference Materials 5 1 Drive Mechanical Outlines Unit mm M3 37 70 107 115 4 4 107 25 4 R2 1 4 2 4 15 5 Model RS03 S A RS03 Q A RS06 S A RS06 Q...

Page 29: ...of 2 steps rev Filters Digital input noise filter Smoothing filter PID filter Notch filter Non Volatile Storage Configurations are saved in FLASH memory on board the DSP Modes of Operation Stype Posit...

Page 30: ...Matching Drive AM11RS1DMA 28 0 065N m RS03 A AM11RS2DMA 0 08N m AM11RS3DMA 0 125N m AM17RS1DM 42 0 3N m AM17RS2DM 0 5N m AM17RS3DM 0 6N m AM17RS4DM 0 75N m AM23RS2DM 56 0 9N m RS06 A AM23RS3DM 1 5N m...

Page 31: ...e Unit mm Model L AM11RS1DMA 43 8 AM11RS2DMA 52 9 AM11RS3DMA 64 1 AM17RS 300 L 2 B B1 A A 1 FLAT 33 6 4 3 1 31 4 2 3 42 3 4 M3 Depth 4 5Min 22 Type Unit mm Model A A1 B B1 L AM17RS1DMA 6 5 5 20 15 59...

Page 32: ...1 AM23RS 47 14 4 7 14 38 1 4 5 1 56 3 A A 1 FLAT B B1 1 6 L 7 300 33 7 3 6 Type Unit mm Model A A1 B B1 L AM23RS2DMA 8 7 5 24 20 77 5 AM23RS2DMB 6 35 5 85 20 15 77 5 AM23RS3DMA 8 7 5 24 20 99 5 AM23RS...

Page 33: ...S Q Hardware Manual 33 9 28 2015 86 400 820 9661 AM24RS B1 B A 1 FLAT A 47 14 4 7 14 38 1 60 4 4 5 1 5 8 L 7 7 4 33 300 Type Unit mm Model A A1 B B1 L AM24RS3DMA 10 9 5 24 20 110 AM24RS3DMB 8 7 5 20...

Page 34: ...0 30 40 50 AM11RS3DMA 24V 24V Torque mN m Speed rps Continuous Boost AM17RS Series 24V 48V 24V 48V Continuous Boost 0 0 1 0 2 0 3 0 4 0 10 20 30 40 50 AM17SS1DM Torque N m Speed rps AM17RS2DM 24V 48V...

Page 35: ...que N m Speed rps 0 0 5 1 1 5 2 2 5 0 10 20 30 40 50 24V 48V 70V 24V 48V 70V AM23RS3DM Continuous Boost Torque N m Speed rps 0 0 5 1 1 5 2 2 5 3 3 5 0 10 20 30 40 50 Torque N m Speed rps AM23RS4DM 24V...

Page 36: ...ize 11 17 23 24 Motor Size 1 1Stack 2 2Stack 3 3Stack 4 4Stack Step Servo D DC Input Mechanical Option A Output shaft size 11 5 17 6 23 8 24 10 B Output shaft size 17 5 23 6 35 24 8 Encoder M 1024 Lin...

Page 37: ...Extension Cable for AM11RS motor 2116 Cable Encoder Extension Cable for AM17 23 24RS motor 2118 Cable Encoder Extension Cable for AM11RS motor Switching Power Supplier MOONS recommend to use following...

Page 38: ...ing Diagram 2103 100 1M PIN J1 Colour Signal PIN J2 2103 300 3M 1 Blue B 1 2103 500 5M 2 Red B 2 2103 1000 10M 3 Green A 3 4 Black A 4 Motor Extension Cable for AM11RS motor Housing 51065 0600 Molex C...

Page 39: ...6 TYCO Crimp 1903120 1 TYCO 15 16 J2 2 1 A1 B1 J1 B6 A6 P N Length Wiring Diagram 2116 100 1M PIN J1 Colour Signal PIN J2 2116 300 3M A6 Blue A 1 2116 500 5M B6 Blue Black A 2 2116 1000 10M A5 Green...

Page 40: ...een Black B 4 6 Yellow Z 5 5 Yellow Black Z 6 3 Red 5V 7 4 Black GND 8 Brown U Brown Black U Gray V Gray Black V 1 White W 15 2 White Black W 16 12 Shield 10 I O Cable for RS S Q drives L Housing 5016...

Page 41: ...Fax 65 66341138 Nanjing Room 1101 1102 Building 2 New Town Development Center No 126 Tianyuan Road Moling Street Jiangning District Nanjing 211106 P R China Tel 86 0 25 52785841 Fax 86 0 25 52785485...

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