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Moog Components Group 

Mini4, Rev C 

February 23, 2009

 

(201580-xxx And 201590-xxx) 

 

Page  18 of 19 

 

 

On the other end of the link, attach the other computer used for RS-485 testing to the same pins of 
connector J3 of the Mini4 RS-485 channel.  This will allow the two RS-485 test computers to talk to 
each  other through  the Mini4  boards.    Both RX and  TX  LEDs  on both  boards  should be  lit  and/or 
flickering in response to the data traffic.  

 

If the RS-485 data channel is not operating correctly, first check the RS-485 wiring then the jumpers 
on both Mini4 boards.  If the wiring and jumpers appear correct, then replace first the Video Input 
board with a spare and check the RS-485 again.  If the problem is still there, return the original Video 
Input board, replace the Video Output board with a spare and check the RS-485 again. 

 

If any of the LEDs are not operating correctly check one of the other channels.  If the LEDs operate 
on that channel, replace the Mini4 board with a spare board or use the working channels only. 

 
If one or more RS-422 data channel is out or has errors: 

 

Run RS-422 data into appropriate pins of connector J3.  The RS-422 data can be input into either the 
remote vehicle or surface Mini4 board. 

 

On  the  other  end  of  the  link,  short  the  TX3+  pin  to  the  RX3+  pin  and  the  TX3-  to  RX3-  pins  of 
connector J3 of the Mini4 RS-422 channel being tested.  This will allow the two Mini4 boards to talk 
to each other in loop back.  Both RX and TX LEDs on both boards should be lit and/or flickering in 
response to the data traffic. 

 

If  the  RS-422  data  channel  is  not  operating  correctly,  first  check  the  RS-422  wiring  then  the 
jumpers  on  both  Mini4  boards.    If  the  wiring  and  jumpers  appear  correct,  then  replace  first  the 
Video Input board with a spare and check the RS-422 again.

 

 

If the problem is still there, return the original Video Input board, replace the Video Output board 
with a spare and check the RS-422 again. If any of the LEDs are not operating correctly check one 
of the other channels.  If the LEDs operate on that channel, replace the Mini4 board with a spare 
board.

 

1.4.0 

Stack Mini4 System Installation Checkout Procedure

  

 
For this PC/104 stack Mini4 System installation checkout procedure, it is assumed that the Mini4 System 
is  composed of  a  Video Input  board  mounted  in the  vehicle  and  a  Video Output  board on  the  surface.   
+5VDC  power  for  the  Mini  Mux  boards  is  supplied  by  the  user’s  DC  power  supply.    Power  to  be 
connected to the green 2-pin Phoenix connectors located on the right side of the board (J6 on the Video 
Input, J5 on the Video Output).  Note that these boards DO NOT have PC/104 connectors. 
 
1.

 

At the vehicle, mount the Mini4 Video Input board at a convenient space within the existing PC/104 
stack.    The  board  does  not  use  the  PC/104  bus.  +5VDC  power  must  be  applied  to  the  green  2-pin 
Phoenix connector J6. 

 
2.

 

Repeat all of the previous steps to install the Mini4 Video Output board at the surface. 

 
3.

 

Follow steps 6 through 10 from the previous section.  

 
 
 

Summary of Contents for PRIZM Mini4 Series

Page 1: ...hooting Guide February 23 2009 Rev C Moog Components Group Springfield Operations 750 West Sproul Road Springfield PA 19064 E Mail mcg moog com URL www moog com components Tel 610 328 4000 Fax 610 605...

Page 2: ...Video Input and Output Board Specifications 14 1 3 4 Mini4 Video Input and Output Board Dimensions 15 1 3 5 Mini4 Video Input and Output Board Power Requirements 15 1 3 6 Power Section Testing 16 1 3...

Page 3: ...llowing printed circuit board PCB revisions PCB Revision A Original design not currently in production PCB Revision B Respin to correct routing not currently in production PCB Revision C Respin to cor...

Page 4: ...rial data signals and routes them to the appropriate RS 232 RS 485 RS 422 driver chips and recovers the daughter board clock and data signals and routes them to the daughter board connection There are...

Page 5: ...indicates the on board 2 5V converter is operational D7 Green Incorrectly labeled 3 3V located on the bottom center of the board When ON indicates that 5V is available to the display LED ribbon heade...

Page 6: ...ta is being transmitted out of the board on channel 6 D21 Green Located on the upper left corner of the board labeled TD ON when RS 485 Diagnostics data is being transmitted out of the board D22 Red G...

Page 7: ...e Video Input board are as follows J2 Daughterboard Connector VDC Supply 1 o o 2 VDC Supply RXD_DB 3 o o 4 TXD_DB GND 5 o o 6 GND RXC_DB 7 o o 8 TXC_DB RCV LINK 9 o o 10 Future J3 Power Diagnostics RT...

Page 8: ...16 T3_LED R4_LED 17 o o 18 T4_LED R5_LED 19 o o 20 T5_LED R6_LED 21 o o 22 T6_LED RDIAG_LED 21 o o 22 TDIAG_LED NOTE J11 header is located at the bottom center side of the board Pin 1 is the upper ri...

Page 9: ...Output Board Indicator and Controls LEDS There are 21 surface mount SMD LED indicators on the Mini4 Video Output board to indicate different statuses that are covered by function below NOTE The LEDs b...

Page 10: ...input signal on video channel 2 When ON indicates that this board has approximately 1 0Vp p input signal either video or analog signal D35 Green Located on the left bottom of the board section labeled...

Page 11: ...reen is ON when serial data is being received into the board on channel 3 Red is ON when serial data is being transmitted out of the board on channel 3 D26 Green Located on the upper left corner of th...

Page 12: ...R6 19 o o 20 T6 R6 21 o o 22 T6 No Connect 23 o o 24 No Connect NOTE J5 header is located at the upper left side of the board Pin 1 is the bottom right pin as identified by a square pad J7 Video Chann...

Page 13: ...are required J12 ISP Header 3 3V 1 o o 2 TMS TCK 3 o o 4 TDI N C 5 o o 6 TDO GND 7 o o 8 NOTE J12 to be used only bye PRIZM JUMPERS There are 6 jumpers on the Mini4 Video Output Board PIN 1 DENOTED B...

Page 14: ...the slew rate limiting on the RS 232 driver chips themselves M4 RS 485 RS 422 Data Channel Selection and Operation The 2 RS 485 RS 422 channels can have several possible configurations The configurat...

Page 15: ...plied via daughter card connector Number of Data Channels Depends on Daughterboard refer to Daughterboard manual Remote LED Status Display Capability J9 ribbon header carries LED status as TTL level s...

Page 16: ...not available replace the board with a spare If 2 5V is available check the display LED D6 If D1 is not on and Daughterboarrd operation is required Verify that either F6 for 3 3VDC to D B or F5 for 5...

Page 17: ...t the video input connector Check the video signal at the connector with a monitor or an oscilloscope If a video signal is present at the Video Input board replace the board with a spare If this does...

Page 18: ...rds to talk to each other in loop back Both RX and TX LEDs on both boards should be lit and or flickering in response to the data traffic If the RS 422 data channel is not operating correctly first ch...

Page 19: ...he use of an RS 485 channel in the multiplexer system for connectivity between the topside Diagnostic PC and the remote multiplexer The Diagnostics for the Mini4 TRANSPARENTLY carries the local and re...

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