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MC-HPG-2x0

Display PLC

Device Description MC-HPG-2x0

Operation

04/05 AWB2776-1574GB

©

by Moeller GmbH

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Summary of Contents for MC-HPG-2x0 Series

Page 1: ...Rückentext A Think future Switch to green Systems Industrial Automation Device Description 04 05 AWB2776 1574GB Display PLC MC HPG 2x0 Building Automation A ...

Page 2: ...r Gerhard Fischbacher Production Norbert Mausolf All rights reserved including those of the translation No part of this manual may be reproduced in any form printed photocopy microfilm or any other process or processed duplicated or distributed by means of electronic systems without written permission of Moeller GmbH Bonn Subject to alteration without notice ...

Page 3: ...evices Ensure a reliable electrical isolation of the low voltage for the 24 volt supply Only use power supply units complying with IEC 60364 4 41 VDE 0100 Part 410 or HD 384 4 41 S2 Deviations of the mains voltage from the rated value must not exceed the tolerance limits given in the specifications otherwise this may cause malfunction and dangerous operation Emergency stop devices complying with I...

Page 4: ...II ...

Page 5: ...tion for COM1 serial interface RS232 24 6 Operation 25 6 1 Startup behaviour 25 6 2 Shutdown behaviour 25 6 3 PLC operating states 26 6 4 Changing operating mode 27 6 5 Startup behaviour startup 28 6 6 Program transfer 28 6 7 System settings 29 7 Mounting instructions 31 7 1 General mounting instructions 31 7 2 Mounting in the front panel 31 7 3 Front panel cutout 32 7 4 Mechanical dimensions 33 7...

Page 6: ...MC HPG 2x0 Display PLC Device Description MC HPG 2x0 Contents 14 EU Conformity 43 15 Revision history 45 16 Alphabetical index 47 04 05 AWB2776 1574GB by Moeller GmbH 6 ...

Page 7: ...ty measures are not implemented The individual Warning pictograms have the following meaning Caution General An instruction to be observed in order to ensure protection against hazards and the safe operation of the device The specified procedure should be observed Caution Electric shock Persons may be exposed to dangerous voltages that occur in electrical systems There is a danger of electric shoc...

Page 8: ...MC HPG 2x0 Display PLC Device Description MC HPG 2x0 Explanation of symbols 04 05 AWB2776 1574GB by Moeller GmbH 8 ...

Page 9: ... of process optimized peripheral components Thanks to the integrated Ethernet interface the MC HPG 2x0 series display PLCs have the capabilities for Web applications Application range The MC HPG 2x0 series display PLC is designed for controlling operating and monitoring machines and plants The integrated infra red touch technology ensures fast and simple operation The rugged and compact design all...

Page 10: ...MC HPG 2x0 Display PLC Device Description MC HPG 2x0 Introduction 04 05 AWB2776 1574GB by Moeller GmbH 10 ...

Page 11: ...ard plastic front with Moeller membrane seal Front plate type 3 1 SPECIFICATIONS MC HPG 210 Art Nr MC HPG 210 PLC compactline Touch mono 5 7 5 7 STN mono SC400 66MHz 16MB DRAM 32kB NVSRAM CF Interface IR Touch Interface CAN 1 x RS232 Ethernet 10MB MC HPG 230 Art nr MC HPG 230 PLC compactline Touch color 5 7 5 7 STN color SC400 66MHz 16MB DRAM 32kB NVSRAM CF Interface IR Touch Interface CAN 1 x RS2...

Page 12: ...ACP BAT01 Battery Spare battery Type Section12 Programming cable Order No MC ACP CAPC01 Programming cabel Programming cable RS232 Null modem serial connection 3 3 DESIGNING Moeller XSoft on CD XSoft CD Consisting of XSoft IEC61131 software Documentation in PDF format 04 05 AWB2776 1574GB by Moeller GmbH 12 ...

Page 13: ...ation COM1 RS232 kBit s Max 38 4KB CAN CANopen kBit s CAN master max 500 Default 125 Ethernet MBit s 10 ProfibusDP MBit s Max 12 Ord No 85 24 000110 Remote maintenance Yes With external modem serial or via Ethernet e g with ISDN router Exchangeable memory CompactFlash MByte Up to 64 MB Software update via CompactFlash Yes PLC project visualization runtime system The number of designable process sc...

Page 14: ...zation will be impossible or very slow Delays in the visualization may occur during file transfers such as project downloads FTP WEB servers or during communication with the development system e g PLC debugging as the visualization has the lower priority CompactFlash memory media are NOT suitable for cyclical data logging due to the limited number of write cycles normally 100 000 04 05 AWB2776 157...

Page 15: ...ment Description 1 Battery for retain PLC data and real time clock Page 17 2 CompactFlash Interface Page 16 3 Fuse Page 18 4 24VDC power supply Page 18 5 PS2 keyboard Page 24 6 CAN connector 9 pole Sub D male Page 21 7 RJ45 Ethernet Page 20 8 RS232 COM1 Page 24 9 ProfibusDP SIO AUX Option Page 24 04 05 AWB2776 1574GB by Moeller GmbH 15 ...

Page 16: ...ready inserted when delivered To change the CompactFlash undo the cover of the CompactFlash interface and insert the appropriate MC HPG 2x0 runtime system The cover must be refitted and fastened The CompactFlash must only be fitted or removed with the device power supply switched off The device cannot run without a CompactFlash card Correct functioning of the device can only be ensured by using Co...

Page 17: ... used for backing up the real time clock and the retain PLC data The battery is already inserted when delivered It can be replaced in the following way 1 Connect the device to power supply at least 10 minutes 2 Unplug the power supply retain data will be stored at least 2 minutes 3 Replace battery 04 05 AWB2776 1574GB by Moeller GmbH 17 ...

Page 18: ...for the MC HPG 2x0 must comply with specific local regulations The connection must be made as follows 1 The cross section of the power supply cable must be at least 0 75 mm and a maximum of 2 5 mm 2 A flexible lead or wire can be used for the connection 3 The current consumption Section 12 must be taken into account when implementing the power supply The functional earth is not compulsory for oper...

Page 19: ...d braid by approx 3 cm 3 Turn back the braid over the cable sheath 4 Use a heat shrinkable tubing or rubber grommet to cover the exposed cable sheath with the folded back shield braid so that 5 to 8 mm of exposed cable shield is left at the sheath end and is cleanly covered at the back 5 Fit the connector 6 The cable is then fastened at the exposed shield braid and the cable sheath below it direct...

Page 20: ...resses must be uniquely defined in an Ethernet network The IP address of all networks and of the programming PC must be in the same subnetwork e g 192 168 0 xxx Connector assignment RJ45 connector Pin No Signal Description 1 TXD 2 TXD 3 RXD 4 5 6 RXD Socket 8pole 7 RJ45 8 1 2 3 4 5 6 7 8 Alternatively programming can also be implemented via the RS232 serial interface on COM1 This interface is not ...

Page 21: ... HPG 2x0 is the master on the CAN bus CAN connector Sub D 9 Pole male Connect or Pin No Assignme nt Function 1 2 CAN LOW Negative data signal 3 GND Signal Ground ground potential 4 5 6 GND Signal Ground ground potential 7 CAN HIGH Positive data signal 8 9 Case Case Cable shield 5 9 4 8 3 7 2 6 1 The CAN interface is isolated The max baud rate is 500kBit s The terminating resistor must be implement...

Page 22: ... on the bus cable depends on cable resistance between it and the sender Cable delay ns m 5 The mininum delay between to points on the bus is 0 The maximum delay is determined by the bit timing and the delays of the sender and receiver circuits The figure shows the minimum wiring with shielding between two bus stations with the Sub D connector as an example A bus terminating resistor 120 Ohm betwee...

Page 23: ...n 3 and 6 CAN_GND are both connected internally with the CAN Ground Pins 4 5 and 8 must not be connected The CAN bus driver is fed internally Baud rate and cable lengths Baud rate Max length 20kBit sec 2500m 25kBit sec 2000m 50kBit sec 1000m 100kBit sec 650m 125kBit sec 500m 250kBit sec 250m 500kBit sec 100m 04 05 AWB2776 1574GB by Moeller GmbH 23 ...

Page 24: ...t 6pole MiniDIN 5 9 CONNECTION FOR PROFIBUSDP MASTER OPTIONAL The ProfibusDP master interface is only available in the version Ord No MC HPG 230 DP Socket Pin No Signal Description 1 2 3 RXD TXD 4 5 GND 6 5V Fused not isolated 7 Socket 9pole 8 RXD TXD SubD 9 5 9 4 8 3 7 2 6 1 5 10 CONNECTION FOR COM1 SERIAL INTERFACE RS232 Connector Pin No Signal Description 1 DCD 2 RXD 3 TXD 4 DTR 5 GND 6 DSR 7 R...

Page 25: ... 1 2 0001 12082 cstcan out V 2 3 0003 211286 cstepam out V 1 1 5177 epam out V 3 0 0168 824847 restore out V 1 0 0001 5597 drvarti out V 1 0 0015 99292 chttpd out V 1 0 0007 17307 6 2 SHUTDOWN BEHAVIOUR Voltage dips of 10ms at 24V Section 12 are bridged by the power supply unit Longer voltage dips will cause the PLC to be reset automatically Writing data to the CompactFlash during a power supply f...

Page 26: ...AUTO has been made in the PLC INI file Section 6 7 and the PLC was in Stop status at the last online access via the programming software Via the programming software in the PC After the cycle time is exceeded Run In RUN status the user program is processed cyclically The RUN operating status is selected After power on if the entry Startup WARM has been made in the PLC INI file Section 6 7 Default ...

Page 27: ... an appropriate safety prompt before all variables are overwritten This also happens when there is a power failure or when the PLC is switched off and on again warm start Use the command Online Start to restart the PLC and resume program processing Reset Cold This command resets all variables to their initial values regardless of whether they are RETAIN variables or not Only persistent variables r...

Page 28: ... program was compiled error free on the programming device PC it can be loaded into the working memory of the MC HPG 2x0 and then started PC PLC When logging on to the PLC from the PC the program in the PLC is compared to the program in the PC If they are not the same a prompt will ask whether the program is to be overwritten If this prompt is confirmed the PLC switches to Stop status and the new ...

Page 29: ...le The subnetwork mask is defined automatically on the basis of the class of the IP address For the default IP address the subnetwork mask is 255 255 255 0 PLC INI configuration file The PLC INI file is supplied in the following state PLC INI Note Preserving the original configuration is recommended BOOT Startup WARM Startup mode of PLC boot project WARM default STOP AUTO Note Startup mode AUTO pr...

Page 30: ...MC HPG 2x0 Display PLC Device Description MC HPG 2x0 Operation 04 05 AWB2776 1574GB by Moeller GmbH 30 ...

Page 31: ...d Avoid the exposure of the flat screen to direct sunlight The radiation from the sun UV component reduces the lifespan of the LCD display The following must be ensured in order to prevent the device from overheating during operation The cooling slots must always be free in order to ensure the proper cooling of the system Avoid the exposure of the flat screen to direct sunlight The mounting angle ...

Page 32: ... Description MC HPG 2x0 Mounting instructions 7 3 FRONT PANEL CUTOUT The device requires a mounting cutout of WxH 198 0 1 mm x 142 0 1 mm The thickness of the front panel must not exceed 5 mm 04 05 AWB2776 1574GB by Moeller GmbH 32 ...

Page 33: ...Device Description MC HPG 2x0 Display PLC MC HPG 2x0 Mounting instructions 7 4 MECHANICAL DIMENSIONS 04 05 AWB2776 1574GB by Moeller GmbH 33 ...

Page 34: ...ial fan 24V 40x40x20mm Order No 414 CageClamp connector Manufacturer WAGO CONTACT Type Male connector 2 pole Ord No 231 632 018 000 Screws Type Cylinder head screw M3x22 WAGO Klemme WAGO clamp 231 632 018 000 2x Zylinderschraube 2x cyl head screw M3x22 PAPST Ventilator Typ 414 24VDC The fan and the WAGO clamp connector can be mounted externally without having to open the housing 04 05 AWB2776 1574...

Page 35: ... be cleaned Section 8 3 The optical elements of the light matrix are located behind the IR transparent plastic frame in the front of the device IR channels that are continuously interrupted will be detected by the Touch Controller after a timeout of approx 15s and no longer included in the evaluation In extreme cases this may mean that individual zones cannot be touch activated Do not touch the sc...

Page 36: ...MC HPG 2x0 Display PLC Device Description MC HPG 2x0 Notes on the touch screen 04 05 AWB2776 1574GB by Moeller GmbH 36 ...

Page 37: ...eck power supply fuse faulty 5V LED not lit Hard disk controller 1 failure CompactFlash with Runtime System MC HPG 2x0 not inserted Section 5 2 Date time incorrect Insert or replace battery Section 5 3 Screen dark or light Backlight contrast incorrectly set Reload EPAM project with Delete INI Files option Touch not functioning Hardware faulty no acoustic signal after power on Too many IR channels ...

Page 38: ...MC HPG 2x0 Display PLC Device Description MC HPG 2x0 Display backlight contrast 04 05 AWB2776 1574GB by Moeller GmbH 38 ...

Page 39: ...on the device for at least 10 minutes 2 Then switch off the device and change the battery quickly the data is retained for at least 2 minutes The real time clock must be reset after the battery is changed Repairs Repairs to the MC HPG 2x0 should only be carried out by the manufacturer or Moeller GmbH repair centers In this case please contact your local MC Control dealer or the Technical Support a...

Page 40: ...MC HPG 2x0 Display PLC Device Description MC HPG 2x0 Maintenance and repair 04 05 AWB2776 1574GB by Moeller GmbH 40 ...

Page 41: ...utout 198 x 142 mm 0 1mm System supply Rated voltage 24 VDC SELV safety extra low voltage Voltage range 24 VDC to DIN 19240 20 4 28 8 VDC effective absolute value with ripple 18 5 30 2 VDC 35 0 VDC for a duration of 100ms Voltage dips 10 ms to EN61000 6 2 Protection against reverse polarity Yes Fuse protection Yes Potential isolation No The 0V connection is directly connected to the housing potent...

Page 42: ... pole male ProfibusDP Option Type Master slave to 12MBit Connection Sub D 9 pole female Ethernet Type 10BaseT Connection RJ45 Keyboard Type Standard AT only for service tasks Connection PS2 CompactFlash Slot CompactFlash Type 1 Technology ATA Flash 5V 04 05 AWB2776 1574GB by Moeller GmbH 42 ...

Page 43: ...rd 1 quality Front glass Safety glass Membrane Polyester PETP 14 EU CONFORMITY The MC HPG 2x0 meets the requirements specified by the EU Council Directives for harmonizing the regulations of EU member states relating to electromagnetic compatibility 89 336 EEC and electrical safety Low Voltage Directive 73 23 EEC The generic standards below were used to assess the electromagnetic compatibility of ...

Page 44: ...MC HPG 2x0 Display PLC Device Description MC HPG 2x0 Disposal 04 05 AWB2776 1574GB by Moeller GmbH 44 ...

Page 45: ...subnetwork mask Section System settings ProfibusDP to 12MB Section Features Technical data 1 2 06 02 Fis Battery installed when delivered New Pictures MC HPG 2x0 1 3 08 02 Fis New device MC HPG 230 DP Moeller GmbH Hein Moeller Str 7 11 D 53115 Bonn Germany Tel 49 0 228 602 0 Fax 49 0 228 602 2433 email automation moeller net homepage www moeller net 04 05 AWB2776 1574GB by Moeller GmbH 45 ...

Page 46: ...MC HPG 2x0 Display PLC Device Description MC HPG 2x0 Revision history 04 05 AWB2776 1574GB by Moeller GmbH 46 ...

Page 47: ...Connecting the programming interface 20 Operation 25 Connection for keyboard 24 Overview of connections 15 Contents 5 Contrast 37 P Copyright 2 Cycle time 13 PLC operating states 26 Power on 26 D Run 26 Stop 26 Danger warnings 7 System fault 26 Degree of protection 41 Power supply 15 Designing 12 Power up function test 35 Device versions 11 Preparing the shield connections 19 Diagnostics 37 Profib...

Page 48: ...betical index Spare battery 12 Start 27 Start messages 25 Startup behaviour 25 Startup behaviour startup 28 System supply 41 T Technical data 41 Telefon 45 Touch 13 Transport 39 V Visualization 13 W Warnings 7 Weight 41 04 05 AWB2776 1574GB by Moeller GmbH 48 ...

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