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Moeller easy500, User Manual

The Moeller easy500 is a versatile and user-friendly product that guarantees seamless control and automation. Our detailed and comprehensive User Manual makes it a breeze to understand the product's features and functionalities. Download it for free at manualshive.com and discover the true potential of the Moeller easy500 system.

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Overview

29

05/04 AWB2528-1508GB

Setting values

Select value 

Í Ú

Select digit 

ú í

Change value at digit 

ÍÚ

Store entries

Retain previous value

Current value at the

position (can be

changed, Cursor = 3)

HH:MM 1

4

:23

DD.MM 17.03
YEAR  2004

Values

Digits

For Immediate Delivery call KMParts.com at (866) 595-9616

Summary of Contents for easy500

Page 1: ...Building Automation Systems Industrial Automation User Manual 05 04 AWB2528 1508GB easy500 easy700 Control Relay ...

Page 2: ...All brand and product names are trademarks or registered trademarks of the owner concerned Rückenbreite festlegen 1 Blatt 0 106 mm ...

Page 3: ...st unintentional operation Suitable safety hardware and software measures should be implemented for the I O interface so that a line or wire breakage on the signal side does not result in undefined states in the automation devices Ensure a reliable electrical isolation of the low voltage for the 24 volt supply Only use power supply units complying with IEC 60364 4 41 VDE 0100 Part 410 or HD 384 4 ...

Page 4: ...me If necessary emergency stop devices should be implemented Wherever faults in the automation system may cause damage to persons or property external measures must be implemented to ensure a safe operating state in the event of a fault or malfunction for example by means of separate limit switches mechanical interlocks etc For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 5: ...ence 17 easy operation 19 Buttons 19 Moving through menus and choosing values 19 Selecting main and system menu 20 easy Status display 21 Status display for local expansion 21 Advanced Status display 22 easy LED display 22 Menu structure 23 Selecting or toggling between menu items 28 Cursor display 28 Setting values 29 Content For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 6: ...high speed counters and frequency generators 51 Connecting the outputs 53 Connecting relay outputs 54 Connecting transistor outputs 56 Expanding inputs outputs 59 Local expansion 59 Remote expansion 60 Connecting bus systems 62 3 Commissioning 63 Switching on 63 Setting the menu language 64 easy operating modes 65 Creating your first circuit diagram 66 Circuit diagram display 68 From the first con...

Page 7: ...on relay timer and counter relay 98 Analog value comparator threshold value switch 104 Circuit diagram display with analog value comparator 105 Compatibility between easy400 and easy500 easy600 and easy700 107 Parameter display in RUN mode 108 Resolution of the analog inputs 108 Function of the analog value comparator 109 Counters 117 Function of the counter function relay 121 High speed counters ...

Page 8: ...154 Parameter display and parameter set for a timing relay 155 Retention 156 Timing relay modes 157 Time range 157 Function of the timing relay function block 160 Timing relay examples 168 Jumps 171 Function 171 Power flow display 172 Year time switch 174 Wiring of a year time switch 174 Parameter display and parameter set for the year time switch 175 Changing time switch channel 176 Entry rules 1...

Page 9: ...shift register 193 Running light 197 Stairwell lighting 199 5 easy Settings 203 Password protection 203 Password setup 204 Selecting the scope of the password 205 Activating the password 206 Unlocking easy 207 Changing the menu language 209 Changing parameters 210 Adjustable parameters for function relays 211 Setting date time and daylight saving time 213 Setting the time 213 Setting summer time s...

Page 10: ...pload download to card or PC 227 Possible faults 227 Card mode behaviour 227 Setting the cycle time 229 Retention non volatile data storage 230 Permissible markers and function relays 230 Setting retentive behaviour 230 Deleting retentive actual values 232 Transferring retentive behaviour 232 Changing the operating mode or the circuit diagram 233 Changing the startup behaviour in the SYSTEM menu 2...

Page 11: ...with EASY D T 242 Expanding easy700 243 How is an expansion unit recognised 244 Transfer behaviour 244 Function monitoring of expansion units 245 Saving and loading circuit diagrams 246 EASY X 246 Interface 246 Memory card 248 Compatibility with EASY M 8K EASY M 16K memory cards 248 Loading or saving circuit diagrams 249 EASY SOFT BASIC 252 Overview with stand alone display operating unit 253 Devi...

Page 12: ...ts 277 Available function relays 278 Names of relays 279 Names of function relay 279 Name of function block inputs constants operands 280 Compatibility of function relay parameters 281 Parameter display of analog value comparator 281 Parameter display of counters 281 Parameter display of 7 day time switch 282 Parameter display of timing relay 282 Glossary 283 Index 287 For Immediate Delivery call ...

Page 13: ...cted or programmed incorrectly Device designation This manual uses the following abbreviated designations for different easy models easy412 for all EASY412 devices EASY512 EASY7 Type designation of the control relay the dots represent placeholders for all characters used easy500 for EASY512 AB EASY512 AC EASY512 DA and EASY512 DC easy600 for all EASY61 AC RC X EASY62 DC TC X easy700 for EASY719 AB...

Page 14: ...the name of the current section in the header of the right hand page Pages at the start of a chapter and empty pages at the end of a chapter are exceptions h Attention Warns of a hazardous situation that could result in damage to the product or components i Caution Warns of the possibility of serious damage and slight injury j Warning Warns of the possibility of a hazardous situation that could re...

Page 15: ...acement for relay and contactor control circuits easy may only be operated when it has been correctly and properly installed easy is designed to be installed in an enclosure switch cabinet or service distribution board Both the power feed and the signal terminals must be laid and covered so as to prevent accidental contact The installation must comply with regulations for electromagnetic compatibi...

Page 16: ...easy 12 05 04 AWB2528 1508GB Overview Figure 1 easy basic units and expansion devices ERR POW BUS 1 2 5 10 POWER COM ERR ADR MS NS 3 4 6 7 8 9 2 For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 17: ... are connected up using ladder diagrams and each element is entered directly via the easy display For example you can Connect make and break contacts in series and in parallel Connect output relays and markers Use outputs as relays impulse relays or latching relays Use multi function timing relays with different functions Use up and down counters Count high speed counter pulses Measure frequencies...

Page 18: ...y from a PC then use EASY SOFT BASIC EASY SOFT BASIC allows you to create and test your circuit diagram on the PC EASY SOFT BASIC is also used to print out your circuit diagram in DIN ANSI or easy format For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 19: ...its at a glance Figure 2 Versions a Power supply b Inputs c Status LED d Buttons e Interface socket for memory card or PC connection f Outputs g LCD display DEL ALT ESC OK 햳 햲 햸 햷 ESC OK DEL ALT 햵 햴 햶 For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 20: ... MFD 80 MFD CP4 500 HMI unit Figure 3 Overview with stand alone HMI unit a easy500 basic units b easy700 basic units c MFD device d Power supply communication module with MFD CP4 500 interface cable 1 3 3 2 4 For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 21: ...o usable as 0 to 10 V analog inputs DA 12 V DC 2 4 inputs also usable as 0 to 10 V analog inputs Number of inputs outputs expansion 12 8 I 4 O 18 12 I 6 O 19 12 I 6 O expansion 20 12 I 8 O 21 12 I 8 O expansion Rating class RC and space unit SU 2 35 5 mm SU 4 5 71 5 mm 4 SU RC 4 or 5 6 7 107 5 mm 6SU RC 6 or 7 easy control relay easy400 easy600 easy500 easy700 EASY512 AB RC EASY512 AB RCX EASY412 ...

Page 22: ...EASY719 AB RC EASY719 AB RCX EASY619 AC RC EASY719 AC RC EASY619 AC RCX EASY719 AC RCX EASY719 DA RC EASY719 DA RCX EASY619 DC RC EASY719 DC RC EASY619 DC RCX EASY719 DC RCX EASY621 DC TC EASY721 DC TC EASY621 DC TCX EASY721 DC TCX easy400 easy600 easy500 easy700 For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 23: ...rs contacts and values OK Next menu level Save your entry ESC Previous menu level Cancel ALT DEL DEL DEL DEL DEL DEL DEL DEL DEL DEL ESC OK and Show System menu Go to next menu level Select menu item Store your entry Return to last menu level Cancel your entry since the last OK ÍÚ ú í Change menu item Change value Change position P button function if enabled ú í Input P1 Input P3 Í Ú Input P2 Inpu...

Page 24: ...UAGE easy500 8 inputs 4 outputs Current selection flashes in the easy menu Clock menu on devices with clock 1st menu level Main menu 1st menu level easy500 or easy700 System menu SECURITY SYSTEM LANGUAGE CONFIGURATOR The CONFIGURATOR menu appears if a configurable expansion module is connected such as EASY204 DP Profibus DP bus gateway For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 25: ... 11 50 Q 34 STOP 2 5 P 01 04 2002 Q 34 STOP easy500 input 1 to 8 easy700 input 1 to 12 Inputs Weekday Time or Weekday Date Outputs RUN STOP mode easy500 output 1 to 4 easy700 output 1 to 6 or 8 On 1 2 3 4 Off 1 9 RS AC P MO 10 42 1 7 RUN Inputs Expansion Weekday Time or Weekday Date Outputs On 1 2 3 4 Off RS Expansion functioning correctly 1 9 RS AC P MO 10 42 1 7 RUN For Immediate Delivery call K...

Page 26: ...on I Debounce switched on AC AC expansion functioning correctly DC DC expansion functioning correctly GW Bus coupling module detected GW flashes Only easy200 easy detected I O expansion not detected 17 03 04 Display of actual device date ST When the power supply is switched on easy switches to STOP mode 12 6 89 RE I AC P 17 03 04 ST 123 5 78 RUN LED OFF No power supply LEDcontinuously lit Power su...

Page 27: ...RD SAVE CANCEL Main menu STOP Circuit diagram display Parameters Circuit diagram Parameter display DELETE PROGRAM DELETE PROG CARD DEVICE CARD CARD DEVICE DELETE CARD REPLACE PROGRAM DELETE PROG CARD DEVICE CARD CARD DEVICE DELETE CARD DELETE DEVICE CARDE CARD DEVICE DELETE CARD REPLACE The arrows indicate that there are more than four menus For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 28: ...æ SET CLOCK PROGRAM STOP RUN Æ PARAMETER INFO SET CLOCK æ Display for date and time setting HH MM DD MM YEAR ____ HH MM 14 23 DD MM 17 03 YEAR 2004 T1 X S T2 Ü M S C1 N O1 T1 X S S1 10 000 S2 0 T Information display of the device PROGRAM Æ STOP RUN å PARAMETER INFO æ SET CLOCK DC TC LCD OS 1 00 027 CRC 02752 For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 29: ...IFF 0 00 Main menu PROGRAM STOP RUN Æ PARAMETER INFO SET CLOCK æ SET CLOCK SUMMER TIME Only one selection is possible NONE åÆ RULE EU GB æ US SUMMER START SUMMER END SUMMER START SUMMER END SET CLOCK SUMMER TIME NONE Æ RULE å EU GB æ US SUMMER START SUMMER END SET CLOCK SUMMER TIME SET CLOCK SUMMER TIME For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 30: ... entry Status display Four wrong entries if enabled Example Passwordonly on program PROGRAM å Æ PARAMETER å TIME å MODE æ INTERFACE å DEL PROG å PROGRAM å Æ PARAMETER TIME MODE æ INTERFACE DEL PROG ENTER PASSW XXXX System menu ACTIVATE PW CHANGE PW Password entry Change delete password SECURITY SYSTEM LANGUAGE CONFIGURATOR Password setup PASSWORD RANGE ENTER PASSW XXXX CHANGE PW ACTIVATE PW CHANGE...

Page 31: ...ORTUGUES NEDERLANDS SVENSKA POLSKI TURKCE CESKY MAGYAR System menu SECURITY SYSTEM LANGUAGE CONFIGURATOR SECURITY SYSTEM LANGUAGE CONFIGURATOR The further menus depend on the connected expansion device Only one selection is possible SECURITY SYSTEM LANGUAGE CONFIGURATOR For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 32: ...ETER INFO The cursor flashes Full cursor Ê Move cursor with ú í in circuit diagram also with Í Ú Value M M Change position with ú í Change values with Í Ú Flashing values menus are shown in grey in this manual HH MM 4 23 DD MM 17 03 YEAR 2004 HH MM 14 23 DD MM 17 03 YEAR 2004 For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 33: ...elect value Í Ú Select digit ú í Change value at digit ÍÚ Store entries Retain previous value Current value at the position can be changed Cursor 3 HH MM 14 23 DD MM 17 03 YEAR 2004 Values Digits For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 34: ...30 05 04 AWB2528 1508GB For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 35: ...t the power feed and terminal connections cannot be touched accidentally during operation Clip easy onto a DIN EN 50022 top hat rail or fix easy in place using fixing brackets easy can be mounted vertically or horizontally j Danger of electric shock Never carry out electrical work on the device while the power supply is switched on Always follow the safety rules Switch off and isolate Secure again...

Page 36: ...op hat rail and hinge into place while pressing down slightly Press the device lightly downwards and against the top hat rail until it snaps over the lower edge of the top hat rail easy will clip into place and will be secured by the built in spring mechanism X Check that the device is seated firmly easy is mounted vertically on a top hat rail in the same way 30 30 30 30 1 2 For Immediate Delivery...

Page 37: ...of fixing brackets which are fixed to the back of easy The fixing brackets are available as an accessory easy600 and easy700 Fasten each device with at least three fixing brackets Figure 5 Using a mounting plate EASY200 EASY easy500 easy600 easy700 For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 38: ...Installation 34 05 04 AWB2528 1508GB Connecting the expansion device Figure 6 Connecting expansion units 1 3 4 2 For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 39: ...ferrule 0 2 to 2 5 mm2 Connecting the power supply Cable protection Connect on easy cable protection F1 rated for at least 1 A slow h The required connection data for device types easy AB with 24 V AC easy AC with standard voltages of 100 V AC easy DA with 12 V DC and easy DC with 24 V DC are provided in the section Technical Data page 262 The easy500 and easy700 basic units run a system test for ...

Page 40: ...C basic units EASY AB RC RCX EASY AC R RC RCX Figure 7 Power supply on the AC basic units Supplying AC expansion units EASY AC E Figure 8 Power supply on the AC expansion units N N L N F1 L N N L N F1 L E E R1 R12 For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 41: ...easy interface for memory card or PC connection to have the full connection voltage of the phase conductor 100 to 240 V AC There is a danger of electric shock if the connection at the easy interface is not properly connected or if conductive objects are inserted into the socket h Attention A short current surge will be produced when switching on for the first time Do not switch on easy by means of...

Page 42: ... E E R1 R12 h easy DC and easy DA are protected against reverse polarity To ensure that easy works correctly ensure that the polarity of each terminal is correct h When easy is switched on for the first time its power supply circuit behaves like a capacitor Use an appropriate device for switching on the power supply and do not use any reed relay contacts or proximity switches For Immediate Deliver...

Page 43: ... input terminals contacts such as pushbuttons switches relay or contactor contacts proximity switches three wire Connecting easy AC digital inputs 24 V S1 0 V I1 I1 i1 L N i Caution Connect the inputs for AC devices in compliance with the safety regulations of the VDE IEC UL and CSA Use the same phase conductor for the input power feed otherwise easy will not detect the switching level and may be ...

Page 44: ... Figure 12 Connecting easy AC and easy AB digital inputs Connecting AC digital inputs on the expansion device Figure 13 Connecting EASY AC E digital inputs l1 I2 I7 L N L N N F1 L N R10 R9 R8 R7 R6 R5 R4 R3 R2 R1 E E R11 R12 N N L F1 For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 45: ...or greater than 9 5 V DC 2 mA with 24 V AC and 24 V DC easy700 I9 I10 14 to 26 4 V AC 4 mA at 24 V AC I11 I12 greater than 7 V AC or greater than 9 5 V DC 2 mA with 24 V AC and 24 V DC Input signal voltage range Input current OFF signal ON signal easy500 easy700 I1 to I6 0 to 40 V 79 to 264 V 0 5 mA at 230 V AC 0 25 mA at 115 V AC I7 I8 6 mA at 230 V AC 4 mA at 115 V easy700 I9 to I12 0 5 mA at 23...

Page 46: ...y AC Neon bulbs with a maximum residual current of 2 mA 1 mA at 230 V 115 V can be connected to I7 and I8 Two wire proximity switches have a residual current with the 0 state If this residual current is too high the easy input may only detect a 1 signal Therefore use inputs I7 and I8 An additional input circuit is required if more inputs are used L N L N N I1 F1 h Always use neon bulbs that are op...

Page 47: ...ncreasing the input current A resistor can be connected in series with the circuit shown in order to restrict the inrush current Figure 16 Limitation of the input current with a resistor L N L N N I1 100 nF 275 V h F1 h When using a 100 nF capacitor the drop off time of the input increases by 80 66 6 ms at 50 60 Hz L N L N N I1 100 nF 275 V h 1 kO F1 For Immediate Delivery call KMParts com at 866 ...

Page 48: ...CI Connecting easy DC digital inputs Use input terminals I1 to I12 R1 to R12 to connect pushbutton actuators switches or 3 or 4 wire proximity switches Given the high residual current do not use 2 wire proximity switches L F1 N L N N I1 1 N h The increased capacitance increases the drop off time by approx 40 ms For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 49: ...asy DC easy DA digital inputs Connecting DC digital inputs on the expansion device EASY DC D Figure 19 Connecting EASY DC E digital inputs L01 L01 0 V l1 I2 I7 V DC 24 V DA 12 V F1 24 V 0 V R10 R9 R8 R7 R6 R5 R4 R3 R2 R1 E E R11 R12 0V 0V 24V Input 24 V 24 V F1 For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 50: ... 0 V DC corresponds to a digital 0 5 V DC corresponds to a digital value of 512 10 V DC corresponds to a digital value of 1023 Input signal voltage range Input current OFF signal ON signal easy500 easy700 I1 to I6 0 to 5 V 15 to 28 8 V 3 3 mA at 24 V DC I7 I8 greater than 8 V DC 2 2 mA at 24 V easy700 I9 I10 15 to 28 8 V 3 3 mA at 24 V DC I11 I12 greater than 8 V DC 2 2 mA at 24 V easy600 R1 to R1...

Page 51: ...such as motors solenoid valves or contactors are operated with easy via the same power feed switching may result in interference on the analog input signals The following four circuits contain examples of applications for analog value processing i Caution Analog signals are more sensitive to interference than digital signals Consequently greater care must be taken when laying and connecting the si...

Page 52: ...utral conductor and the reference potential of the DC power feed of analog sensors must be electrically connected Figure 20 easy AB analog input connection of reference potentials h Ensure that the common reference potential is grounded or monitored by a ground fault monitoring device Observe the requirements of the relevant regulations I7 L N I1 N L1 N 0 V 12 V L01h N01 h I8 F1 For Immediate Deli...

Page 53: ...ter with own power feed Use a potentiometer with a resistance of 1 k e g 1 k 0 25 W easy DC analog setpoint potentiometer Figure 22 Analog setpoint potentiometer with 24 V DC power feed 0 V 12 V I7 V L 0 V N 0 V N F1 L01 L01 1 3 kO 0 25 W 1 kO 0 25 W 0 V 0 V I7 V DC 24 V DA 12 V F1 For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 54: ...nnection of a brightness sensor analog input Temperature sensor easy DA easy DC Figure 24 Connection of the temperature sensor analog input 0 V 0 10 V 12 V 0 V 12 V I7 V L 0 V N 0 V N F1 24 V 0 V Out 0 10 V 35 55 C I7 V L 0 V N 0 V N F1 For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 55: ...mA 9 5 V Based on U R I 478 10 mA 苲 4 8 V Connecting high speed counters and frequency generators High speed counter signals and frequencies on the easy DA and easy DA can be counted accurately on inputs I1 to I4 independently of the cycle time These inputs are permanently assigned to counters The following applies I1 C13 high speed up down counter I2 C14 high speed up down counter L01 F1 L01 햲 50...

Page 56: ...s We recommend a mark to space ratio of 1 1 If this is not the case The minimum pulse or pause duration is 0 5 ms tmin 0 5 x 1 fmax tmin minimum time of the pulse or pause duration fmax maximum count frequency 1 kHz Figure 26 Connecting high speed counters and frequency generators 0 V 0 V V L01 F1 L01 I1 I2 I3 I4 I5 I6 L02 24 V H For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 57: ...e additional switching conditions The relay or transistor outputs are used to switch loads such as fluorescent tubes filament bulbs contactors relays or motors Check the technical thresholds and data of the outputs before installation a section Technical Data page 262 h Inputs that are used as high speed counter inputs should not be used in the circuit diagram as contacts If the counter frequency ...

Page 58: ...115 230 V h 24 V H 25 000 R L 24 V H 8 A 115 V h 8 A 230 V h 8 A 2 A 2 A 2 A 1000 W 10 x 58 W 1 2 1 2 1 2 1 2 10 000 000 Q1 Q2 Q3 Q4 EASY7 R and EASY202 RE 24 V H 0 V H N F 8 A B 16 L1 L2 L3 115 230 V h 1 2 2 2 2 2 2 1 1 1 1 1 10 000 000 Q6 Q5 Q4 Q3 Q2 Q1 F 8 A B 16 24 V H 0 V H N L1 L2 L3 115 230 V h 1 2 2 1 10 000 000 S2 S1 For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 59: ...0 V h 24 V H 25 000 R 24 V H 8 A 115 V h 8 A 230 V h 8 A 2 A 2 A 2 A 1000 W 10 x 58 W 1 2 2 2 2 2 2 1 1 1 1 1 10 000 000 S6 S5 S4 S3 S2 S1 j Warning Do not exceed the maximum voltage of 250 V AC on a relay contact If the voltage exceeds this threshold flashover may occur at the contact resulting in damage to the device or a connected load For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 60: ...utputs EASY7 T Figure 32 EASY7 T transistor outputs 0 V H R L 24 V 0 5 A 24 V 0 V Q1 Q2 Q3 Q4 F10 A 0 5 A 5 W 24 V f 2 5 A 24 V H 20 4 28 8 V H Q Q 20 4 28 8 V H 24 V H R 5 W 24 V 0 5 A 0 V H 24 V 0 V Q1 Q2 Q3 Q4 Q5 Q6 Q7 f 2 5 A F10 A 24 V H 0 5 A Q8 Q Q For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 61: ... 4 28 8 V H 24 V H 0 5 A Q Q i Caution Outputs may only be connected in parallel within a group Q1 to Q4 or Q5 to Q8 S1 to S4 or S5 to S8 such as Q1 and Q3 or Q5 Q7 and Q8 Outputs connected in parallel must be switched at the same time i Caution Please note the following when switching off inductive loads Suppressed inductive loads cause less interference in the entire electrical system For optimu...

Page 62: ...e loads see the following diagrams Figure 34 Inductive load with suppressor circuit Behaviour with short circuit overload Should a short circuit or overload occur on a transistor output this output will switch off The output will switch on up to maximum temperature after the cooling time has elapsed This time depends on the ambient temperature and the current involved If the fault condition persis...

Page 63: ...nsion unit via the EASY LINK connection Figure 35 Connecting local expansion with easy Expandable easy basic units Expansion units EASY7 R EASY7 T EASY618 RE 115 230 V AC power supply 12 AC inputs 6 relay outputs 24 V DC power supply 12 DC inputs 6 relay outputs EASY620 TE 12 DC inputs 8 transistor outputs EASY202 RE 2 relay outputs Special expansion units see current catalogue EASY719 EASY721 EAS...

Page 64: ... the value 400 V AC 10 is exceeded and may cause the malfunction of the entire system or machine h Basic unit and expansion unit can be provided with different DC power supplies j Warning The two wire or multi core cable between units must have the necessary insulation voltage required for the installation environment concerned In the event of a fault ground leakage short circuit serious damage or...

Page 65: ... E E E E EASY719 EASY721 EASY200 EASY EASY6 RE EASY6 TE Ue 300 500 V EASY AC E h Terminals E and E of the EASY200 EASY are protected against short circuits and polarity reversal Functionality is only ensured if E is connected with E and E with E For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 66: ...ange the input data R1 to R16 and output data S1 to S8 can be exchanged provided that the bus system supports this If the bus system or bus gateway is capable of this function block date time parameters can be read and written via the bus The states of inputs outputs markers can be read h Only one device expansion device or bus connection can be connected to the EASY LINK connection h The range an...

Page 67: ...ductor N Terminals I1 to I12 R1 to R12 Actuation via phase conductor L 12 V DC version Terminal 12 V Voltage 12 V Terminal 0 V 0 V voltage Terminals I1 to I12 Actuation via same 12V 24 V DC version Terminal 24 V 24 V voltage Terminal 0 V 0 V voltage Terminals I1 to I12 R1 to R12 Actuation via the same 24 V If you have already integrated easy into a system secure any parts of the system connected t...

Page 68: ... Dutch Swedish Polish Turkish Czech Hungarian X Press OK to confirm your choice and press ESC to exit the menu easy will then switch to the Status display ENGLISH å DEUTSCH FRANCAIS ESPANOL h You can change the language setting at a later time a section Changing the menu language page 209 If you do not set the language easy will display this menu and wait for you to select a language every time yo...

Page 69: ...rd with a circuit diagram is fitted in an easy model with an LCD display this circuit diagram will not start automatically if there is circuit diagram in the device The circuit diagram must first be transferred from the memory card to the easy unit In RUN mode easy X models load the circuit diagram on the memory card automatically and run it immediately i Caution In RUN mode easy will immediately ...

Page 70: ...cts and relays in the easy circuit diagram With easy however you no longer have to connect up components individually At the push of a few buttons the easy circuit diagram produces all the wiring All you have to do is then connect any switches sensors lamps or contactors you wish to use Figure 37 Lamp controller with relays In the following example easy carries out all the wiring and performs the ...

Page 71: ...utputs It also indicates whether easy is already running a circuit diagram 1 2 Q1 H1 L01 S1 S2 L01 L01 F1 24V 0V I1 I2 I MO 02 00 STOP h The examples were written without the use of expansion units If an expansion unit is connected the Status display will first show the status of the basic unit and then the status of the expansion unit before showing the first selection menu For Immediate Delivery...

Page 72: ...he first three double columns are the contact fields and the right hand columns form the coil field Each line is a rung easy automatically energizes the first contact to voltage X Now try to wire up the following easy circuit diagram Switches S1 and S2 are at the input I1 and I2 are the contacts for the input terminals Relay K1 is represented by the relay coil ÄQ1 The symbol Ä identifies the coil ...

Page 73: ... field You could also move the cursor to the next contact field using the cursor button í X Press OK Again easy creates a contact I1 at the cursor position Change the contact number to I2 so that break contact S2 can be connected to input terminal I2 X Press OK so that the cursor jumps to the next position and use cursor buttons Í or Ú to change the number to 2 X Press OK to move the cursor to the...

Page 74: ...t I2 will be connected up to the coil field X Press the cursor button í once more The cursor will move to the coil field h ALT also has two other functions depending on the cursor position From the left contact field press ALT to insert a new empty rung The contact under the cursor can be changed between a make and break contact by pressing the ALT button êê êê êêê êê êêê M l L m l h easy automati...

Page 75: ...ce you have connected buttons S1 and S2 you can test your circuit diagram straight away Testing the circuit diagram X Switch with ESC to the main menu and select the STOP å RUN menu option With STOP RUN å and STOP å RUN you switch to the RUN or STOP operating modes easy is in RUN mode if the tick is present at the corresponding menu item i e STOP RUN å I1 I2 ÄQ1 I1 I2 ÄQ1 SAVE CANCEL h easy saves ...

Page 76: ... while it is being processed by easy X Switch to the circuit diagram display confirm PROGRAM menu with OK and actuate pushbutton S1 The relay picks up and easy displays the power flow X Press pushbutton actuator S2 that has been connected as a break contact The rung is interrupted and relay Q1 drops out Press ESC to return to the Status display PROGRAM Æ STOP RUN å PARAMETER INFO æ 12 I MO 02 00 1...

Page 77: ...n is to enter the elements in the circuit and then to wire all the elements together The other option is to use the enhanced operator guidance of easy and create the circuit diagram in one go from the first contact through to the last coil If you use the first option you will have to select some of the elements in order to create and connect up your circuit diagram The second faster option is what...

Page 78: ...74 05 04 AWB2528 1508GB For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 79: ...Buttons for editing circuit diagrams and function relays Delete rung contact relay or empty rung in the circuit diagram Toggle between break and make contact Connect contacts relays and rungs Add rungs ÍÚ ú í Change value Move cursor up and down Change position Move cursor to left and right Cursor buttons set as P buttons ú í Input P1 Input P3 Í Ú Input P2 Input P4 Undo setting since previous OK E...

Page 80: ... diagram and parameter display Opening the parameter display for function relays with contacts or coils If you specify the contact or coil of a function relay in Entry mode easy automatically switches from the contact number to the function relay parameter display when you press OK Press í to switch to the next contact or coil field without entering any parameters Program A program is a sequence o...

Page 81: ...re processed according to the circuit diagram and the results are updated accordingly Examples Timing relay function relay with contacts and coils Time switch function relay with contacts Relay Relays are switching devices which are electronically simulated in easy They actuate their contacts according to their designated function A relay consists of at least a coil and a contact Contacts You modi...

Page 82: ...atibility with easy400 and easy600 devices each easy500 and easy700 is provided logically with all possible contacts If contacts are not supported by the device i e devices without a clock their switching state is always zero The contacts make contact of the time switches are always set to logic 0 The advantage of this process is that you can use the same circuit diagram on all easy500 easy700 eas...

Page 83: ...Operating hours counter O O1 O4 O1 O4 149 Cursor button P p P1 P4 P1 P4 89 easy output Q q Q1 Q4 Q1 Q8 83 Expansion input terminal R R1 R12 83 Short circuit overload with expansion R R15 R16 245 easy output expansion or S auxiliary marker S S1 S8 as marker S1 S8 91 Timing function relay T t T1 T16 T1 T16 154 Jump label 1 8 1 8 171 Year time switch Y Y1 Y8 Y1 Y8 174 Master reset central reset Z Z1 ...

Page 84: ...m on all easy500 easy700 easy AB easy AC easy DA and easy DC devices Furthermore you can use outputs that are not physically present as markers Relays easy display easy500 easy700 Coil function Parame ters Analog value comparator function relays A A1 A16 A1 A16 j Counter function relays C C1 C16 C1 C16 j j Text marker function relays D D1 D16 D1 D16 j j 7 day time switch function relays Ö Ö1 Ö4 Ö1...

Page 85: ...ontacts in the three contact fields Easy adds the first energized contact field automatically You add the relay coil to be controlled together with its function and designation in the coil field Every line in the circuit diagram forms a rung Up to 128 rungs can be wired in a circuit diagram Connections are used to produce the electrical contact between switch contacts and the coils They can be cre...

Page 86: ...y on the memory card The way the memory card works and a description of how to transfer a program to the card is given in section Memory card on page 248 EASY SOFT BASIC EASY SOFT BASIC is a PC program with which you can create store test simulate and manage easy circuit diagrams h The circuit diagram display performs two functions In STOP mode it is used to edit the circuit diagram In RUN mode it...

Page 87: ...ing input contacts and relay coils Input and output contacts First specify which input and output terminals you wish to use in your circuit Depending on the type and configuration easy has 8 12 or 24 input terminals and 4 6 8 10 or 16 outputs The signal states on the input terminals are detected in the circuit diagram with the input contacts I1 to I12 R1 to R12 are the Conventional circuit easy ci...

Page 88: ...d coil fields are changed in Entry mode The value to be changed flashes X Move the cursor using the buttons ú í ÍÚ to a contact or coil field X Press OK to switch to Entry mode X Use ú í to select the position you wish to change or press OK to jump to the next position X Use ÍÚ to modify the value of the position I2 Contact name Contact number ÄQ4 Coil function Relay name Relay number h A full lis...

Page 89: ...the relay coil will be deleted together with any connections Changing make contacts to break contacts Every switch contact in the easy circuit diagram can be defined as either a make contact or a break contact Change I1 to I2 in the contact field Change ÄQ1 to ÄQ8 in the coil field I1 I1 I2 ÄQ1 ÄQ1 ÄQ1 ÄQ8 Q í or OK 2 Í Å ú M í or OK 2 Ú M 3 è N 3 N 4 È C 4 A 5 ä T 5 Ö S O Y R C D T S O Z 1 P 1 2 ...

Page 90: ... wish to create a connection X Press ALT to switch to Connect mode X Use ú í to move the diagonal arrow between the contact fields and coil fields and ÍÚ to move between rungs X Press ALT to leave Connect mode easy will leave the mode automatically when you move the diagonal arrow onto a contact field or coil field which has already been assigned 2 I2u ÄQ4 I3k I2u ÄQ4 i3k I2u ÄQ4 i3kê l h Do not p...

Page 91: ...you want to delete Press ALT to switch to Connect mode X Press DEL easy will delete a connection Closed adjacent connections will be retained If several rungs are connected to one another easy first deletes the vertical connection If you press DEL again it will delete the horizontal connection as well Close the delete operation with ALT or by moving the cursor to a contact or coil field I1 Q4 i3o ...

Page 92: ...on the cursor on the first contact field of an empty rung X Press ALT The existing rung with all its additional connections is shifted downwards The cursor is then positioned directly in the new rung Deleting a rung easy will only remove empty rungs i e those without contacts or coils X Delete all the contacts and relay coils from the rung X Position the cursor on the first contact field of the em...

Page 93: ...ia inputs I1 and I2 or using cursor buttons Í Ú Example 2 Terminal I1 is used to control output relay Q1 Terminal I5 switches to Cursor button mode and deactivates rung I1 via M1 The Status menu display shows whether the P buttons are used in the circuit diagram P button function wired and active P2 button function wired active and P2 button Í pressed P button function wired and not active Empty f...

Page 94: ...ending on the mode STOP Creation of the circuit diagram RUN Power flow display X Switch on I3 In the power flow display energized connections are thicker than non energized connections You can follow energized connections across all rungs by scrolling the display up and down I2 u ÄQ4 I3 k h If you switch to the circuit diagram display and are unable to modify a circuit diagram first check whether ...

Page 95: ...ifference between them and the output relay Q is that they have no output terminals Circuit diagram symbol easy display Coil function Example Ä Contactor function ÄQ1 ÄD2 ÄS4 Ä 1 ÄM7 Å Contactor function with negated result ÅQ1 ÅD2 ÅS4 è Cycle pulse with falling edge èQ3 èM4 èD8 èS7 È Cycle pulse with rising edge ÈQ4 ÈM5 ÈD7 ÈS3 ä Impulse relay function äQ3 äM4 äD8 äS7 S Set latching SQ8 SM2 SD3 S...

Page 96: ...input signal and the relay acts as a contactor Figure 40 Signal diagram of contactor function Representation in easy Output relays Q ÄQ1 to ÄQ8 depending on type Markers M N ÄM1 to ÄM16 ÄN1 to ÄN16 Function relays Text D ÄD1 to ÄD16 Output relays S ÄS1 to ÄS8 Jumps Ä 1 to Ä 8 h The coil functions Ä Å è È contactor contactor negated cycle pulse negative rising edge must only be used once for each r...

Page 97: ... diagram of inverse contactor function Representation in easy Output relays Q ÅQ1 to ÅQ8 depending on type Markers M N ÅM1 to ÅM16 ÅN1 to ÅN16 Function relays Text D ÅD1 to ÅD16 Output relays S ÅS1 to ÅS8 Jumps Å 1 to Å 8 Falling edge evaluation cycle pulse è This function is used if the coil is only meant to switch on a falling edge With a change in the coil state from 1 to 0 the coil switches it...

Page 98: ... a change in the coil state from 0 to 1 the coil switches its make contacts to the 1 state for one cycle Figure 43 Signal diagram of cycle pulse with rising edge Representation in easy Markers M N ÈM1 to ÈM16 ÈN1 to ÈN16 Jumps È 1 to È 8 h Physical outputs should not be used as a cycle pulse is generated on on h Physical outputs should not be used as a cycle pulse is generated For Immediate Delive...

Page 99: ...of impulse relay Representation in easy Output relays Q äQ1 to äQ8 depending on type Markers M äM1 to äM16 Function relays Text D äD1 to äD8 Relays S äS1 to äS8 on on h A coil is automatically switched off if the power fails and if STOP mode is active Exception Retentive coils retain signal 1 a section Retention non volatile data storage from page 230 For Immediate Delivery call KMParts com at 866...

Page 100: ...me time as the Set coil Range C Power supply switched off Representation in easy Q output relays SQ1 to SQ8 RQ1 to RQ8 depending on type M markers SM1 to SM16 RM1 to RM16 Text D function relays SD1 to SD8 RD1 to RD8 S relays SS1 to SS8 RS1 to RS8 Use each of the two relay functions S and R once only per relay If both coils are triggered at the same time priority is given to the coil further down i...

Page 101: ...s A1 A2 Analog value comparator threshold value switch only useful for devices with an analog input C1 CC1 DC1 RC1 Counter relay up down counter high speed counter frequency counter D2 ÄD2 Text output user defined texts enter values Ö1 Ö2 Time switch weekday time O1 ÄO2 Operating hours counter with limit value entry T1 TT1 RT1 HT1 X X Timing relay on delayed Timingrelay on delayed with random swit...

Page 102: ...flashing 2 Ä 2 Jump Y3 Year time switch date Z1 Z3 Master reset central reset of outputs markers easy circuit diagram symbol Function relays h Current actual values are cleared if the power supply is switched off or if easy is switched to STOP mode Exception Retentive coils keep their logic state a section Retention non volatile data storage page 230 h Attention The following applies to RUN mode e...

Page 103: ... follows Figure 47 easy wiring and circuit diagram The counter P1 is called C1 in easy The timing relay K1T is called T1 in easy L01 P1 P1 K1T K1T C R H1 S1 S2 L01 2s Counter Value 10 I5 CC1 I6 RC1 C1 TT1 T1 ÄQ1 1 2 H1 L01 S2 L01 L01 24 V 0 V I5 I6 S1 Q 1 For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 104: ...played X Press the cursor button until the cursor is on the plus sign on the right of the S setpoint X Press the OK button X Press the í button X Use í to move the cursor onto the tens digit X Use Í Ú to modify the value of the digit X Confirm the value input with OK I5 CC1 h Press OK to call up the easy parameter display C1 N S 0 C1 N S 00000 C1 N S 00010 C1 N S 00010 For Immediate Delivery call ...

Page 105: ...t the top left of the parameter display S means here the Seconds time base X Select the Ü symbol by pressing the Ú button X Use the í button to move to the first time setpoint I1 X Press the OK button X Press the í button I5 CC1 ê h easy has specific parameter displays for function relays The meaning of these parameters is explained under each relay type I5 CC1 I6 RC1 C1 TT1 T1 X S I1 0 I2 0 T T1 ...

Page 106: ...ss the ESC button X Press OK to store the circuit diagram X Test the circuit diagram using the power flow display X Switch easy to RUN mode and return to the circuit diagram Each parameter set can be displayed using the power flow display for the circuit diagram X Move the cursor onto C1 and press OK The parameter set for the counter is displayed with actual and setpoint values X Switch the input ...

Page 107: ...1 to 00 500 and I2 to 00 250 0 5 and 0 25 s X The set time will be accepted as soon as you press OK The character on the left of the bottom row will indicate whether the contact has switched or not Contact has not switched make contact open â Contact has switched make contact closed You can also modify parameter settings via the PARAMETER menu option C1 N S 0010 C 0007 C1 N S 0010 â C 0010 I5 CC1 ...

Page 108: ...I7 I8 I11 and I12 The following comparisons are possible h Compatibility with easy400 and easy600 If you have loaded an existing easy400 or easy600 circuit diagram the previous comparator functions and values are retained The analog value comparator function relay can work in easy500 and easy700 in the same way as in easy400 easy600 The setpoints are converted to the new resolution of the analog i...

Page 109: ...to LE Equal to EQ Greater than equal to GE Greater than GT Value at function relay input I11 Comparator functions Value at function relay value input I2 Mode selection at the function relay A1 function relay Value input I1 A1 function relay Value input I2 I7 GE greater than equal to I8 I7 LE less than equal to I8 I7 GE greater than equal to Setpoint I7 LE less than equal to Setpoint I8 GE greater ...

Page 110: ...enu does not appear in the PARAMETER menu I1 Comparison value 1 positive value I7 I8 I11 I12 actual value T1 to T16 C1 to C16 F1 Gain factor for I1 I1 F1 x actual value at I1 F1 positive value from 0 to 9999 I2 Comparison value 2 positive value I7 I8 I11 I12 actual value T1 to T16 C1 to C16 F2 Gain factor for I2 I2 F2 x actual value at I2 F2 positive value from 0 to 9999 OS Offset for the value of...

Page 111: ...A BB I2 BB A1 A1 GE h The analog value comparator for easy500 and easy700 operates internally in the value range 2147483648 to 2147483647 This ensures that the correct value is always calculated This is important for multiplying values I1 x F1 or I2 x F2 Example I1 9999 F1 9999 I1 x F1 99980001 The result is within the value range h If no value is entered at F1 or F2 only the value at I1 and I2 is...

Page 112: ... digital value of 100 represents an analog value of 1 0 V exactly 0 98 V h If the value of a control relay exceeds the value 9999 the value of the counter is shown in the display of the analog value comparator minus 10000 Example Counter actual value 10233 Display of the analog value comparator 233 10000 is displayed as 0 Actual value e g analog input Factor is not used Actual comparison value e g...

Page 113: ...500 and easy700 feature five comparison modes so that all analog value comparators from easy400 to easy800 are compatible i Caution Analog signals are more sensitive to interference than digital signals Consequently more care must be taken when laying and connecting the signal lines Set the switching hysteresis to a value so that interference signals will not cause accidental switching A value of ...

Page 114: ...ue at I7 2 setpoint plus hysteresis value 3 setpoint 4 setpoint minus hysteresis The make contact switches off when the actual value at I7 exceeds the setpoint plus hysteresis If the actual value at I7 falls below the setpoint the make contact switches on A1 LT I1 I7 Æ F1 0 I2 0100 æ F2 0 OS 0 HY 0025 A1 ÄQ1 h The values F1 0 F2 0 and OS 0 were not defined A gain is not used with any values No off...

Page 115: ...l to mode 1 actual value at I7 2 setpoint plus hysteresis value 3 setpoint 4 setpoint minus hysteresis The make contact switches off when the actual value at I7 exceeds the setpoint plus hysteresis If the actual value at I7 equals or falls below the setpoint the make contact switches on A2 LE I1 I7 Æ F1 0 I2 0100 æ F2 0 OS 0 HY 0025 A2 ÄQ1 h The values F1 0 F2 0 and OS 0 were not defined No values...

Page 116: ...tpoint 4 setpoint minus hysteresis The make contact switches on if the actual value at I8 multiplied by F1 reaches the configured setpoint If the value exceeds the setpoint plus hysteresis the make contact switches off If the A8 EQ I1 I8 Æ F1 0010 I2 3000 æ F2 0 OS 0 HY 0250 A8 ÄQ3 h The values F2 0 and OS 0 were not defined No values are used with a gain factor and no offset is used A gain factor...

Page 117: ...isplay and parameter set for Greater than equal to analog value comparator Circuit diagram with analog value comparator Figure 52 Signal diagram of analog value comparator in Greater than equal to mode 1 actual value at I7 2 setpoint plus hysteresis value 3 setpoint 4 setpoint minus hysteresis A5 GE I1 I7 Æ F1 0 I2 0100 æ F2 0 OS 0 A5 ÄQ1 h The values F1 0 F2 0 and OS 0 were not defined No values ...

Page 118: ...meter set for Greater than analog value comparator Circuit diagram with analog value comparator Figure 53 Signal diagram of analog value comparator in Greater than mode 1 actual value at I7 2 setpoint plus hysteresis value 3 setpoint 4 setpoint minus hysteresis A4 GT I1 I7 Æ F1 0 I2 0100 æ F2 0 OS 0 HY 0025 A4 ÄQ1 h The values F1 0 F2 0 and OS 0 were not defined No values are used with a gain fact...

Page 119: ... signal output Q1 will always be switched off by I5 Parameter settings of both analog value comparators A simple circuit can be implemented if a switching point of the controller is assigned to the digital switching point of the analog input This switching point has a 8 V DC easy DA easy DC and 9 5 V easy AB signal Parameter settings I5uA1 SQ1 hA2u RQ1 i5 k Switching on Switch off A1 LT I1 I7 Æ F1...

Page 120: ... this case 3 different operating states are evaluated Parameter settings of three analog value comparators A6 ÄN1 A7 ÄN2 A8 ÄN3 First operating state Second operating state Third operating state A6 EQ I1 I7 Æ F1 0 I2 0500 æ F2 0 OS 0 HY 0025 A7 EQ I1 I7 Æ F1 0 I2 0700 æ F2 0 OS 0 HY 0025 A8 EQ I1 I7 Æ F1 0 I2 0850 æ F2 0 OS 0 HY 0025 For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 121: ...ccording to the actual value High speed counters frequency counters up to 1 kHz counter frequency easy DA and easy DC feature four high speed counters C13 to C16 The function is defined by the mode selected The counter input is connected directly to a digital input The high speed digital inputs are I1 to I4 Possible applications include the counting of components lengths events and frequency measu...

Page 122: ... speedupcounters easy DA easy DC C15 C16 N or F Up down counters or frequency counters easy DA easy DC h To prevent unpredictable switching states use each coil of a relay once only in the circuit diagram Do not use the input of a high speed counter as a contact in the circuit diagram If the counter frequency is too high only a random input value will be used in the circuit diagram I5 CC2 I6 DC2 I...

Page 123: ...owing points CC1 to CC16 Counter input rising edge counts DC1 to DC16 Counting direction Coil not triggered up counting Coil triggered down counting RC1 to RC16 Reset coil triggered actual value reset to 00000 Contact Coil C2 N S 00000 C2 Counter function relay number 2 N Mode N up down counter Mode H high speed up down counter Mode F frequency counter appears in the PARAMETER menu does not appear...

Page 124: ...is retentive the actual value is retained when the operating mode changes from RUN to STOP as well as when the power supply is switched off When easy is restarted in RUN mode the counter relay continues with the retentively stored actual value Determining counter frequency The maximum counter frequency depends on the length of the circuit diagram in easy The number of contacts coils and rungs used...

Page 125: ...fc maximum counter frequency tc maximum cycle time 0 8 Correction factor Example The maximum cycle time is tc 4000 ms 4 ms Function of the counter function relay Figure 54 Signal diagram 1 Count pulses at the count coil CC fc 1 x 0 8 2 x tc fc 1 x 0 8 100 Hz 2 x 4 ms on on 1 2 on 3 on 6 B A C D 4 0 1 2 3 4 5 6 7 8 5 For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 126: ... value reset The input I6 contains the necessary counter information and controls the count coil CC1 of counter 1 Q4 is activated if the setpoint is reached Q4 remains switched on until I7 resets counter C1 to zero with the RC1 coil Example counting unit quantities automatic counter value reset The input I6 contains the necessary counter information and controls the count coil CC2 of counter 2 M8 ...

Page 127: ... The input I6 contains the necessary counter information and controls the count coil CC6 of counter 6 Marker N2 is set if the setpoint is reached Marker N2 controls the direction coil DC6 of counter C6 If N2 is 1 activated counter C6 counts down If the actual value of the counter is 00000 the analog Circuit diagram display Parameter settings of the C2 counter Parameter settings of the C3 counter 2...

Page 128: ... a power failure or a change from RUN to STOP X Select the required counter in the SYSTEM r RETENTION menu Circuit diagram display Parameter settings of counter C6 Parameter settings of analog value comparator A6 I6 CC6 C6 SN2 N2 DC6 A6 N2 RN2 C6 N S 01000 A6 EQ I1 C6 Æ F1 0 I2 0000 æ F2 0 OS 0 HY 0 h The above example scans the value zero However any permissible value within the range of the anal...

Page 129: ...nctions are possible Frequency counters C15 and C16 High speed counters C13 and C14 Frequency counters easy provides two frequency counters C15 and C16 for use as required The frequency counters can be used for measuring frequencies The high speed frequency counters are permanently connected to the digital inputs I3 and I4 Frequency counters C15 and C16 can be used for determining motor speeds vol...

Page 130: ...z Measurement method The pulses on the input are counted for one second irrespective of the cycle time and the frequency is determined The measurement result is provided as an actual value Wiring of a frequency counter The following assignment of the digital inputs apply I3 counter input for frequency counter C15 I4 counter input for frequency counter C16 tmin 0 5 x 1 fmax h Frequency counters ope...

Page 131: ...itches if the actual value is greater than or equal to the setpoint CC15 CC16 Enable of the frequency counter on 1 state coil activated RC15 RC16 Reset coil triggered actual value reset to 00000 h The frequency counter can also be enabled specifically for a special operating state This has the advantage that the cycle time of the device is only burdened with the frequency measurement when it is ta...

Page 132: ... The counter relay counts between 4 and 1000 Hz Parameter display in RUN mode Retention Setting retention on the frequency counter serves no purpose since the frequency is continuously remeasured Current setpoint constant 0309 Contact has not switched â Contact has switched Actual value 0153 C1 5 F S 00200 C 00153 For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 133: ...ounter is enabled Contact C15 C16 switches after a frequency above the setpoint was measured for the first time Range B If the actual value falls below the setpoint the contact is reset The removal of the enable signal resets the actual value to zero Range C the counter is enabled After a frequency above the setpoint was measured for the first time contact C15 C16 switches Range D The reset coil r...

Page 134: ...iggers the coil of marker N4 If the frequency is higher than 600 Hz analog value comparator A1 indicates this and triggers marker N5 If the frequency is higher than 400 Hz analog value comparator A2 indicates this and triggers marker N6 Circuit diagram display Parameter settings of the counter C15 Parameter settings of the analog value comparator A1 Parameter settings of the analog value comparato...

Page 135: ...ounter frequency is 1 kHz The signals must be square waves We recommend a mark to space ratio of 1 1 If this is not the case The minimum mark to space ratio is 0 5 ms tmin minimum time of the pulse or pause duration fmax maximum count frequency 1 kHz Wiring of a high speed counter The following assignment of the digital inputs apply I1 high speed counter input for counter C13 I2 high speed counter...

Page 136: ...ounter on 1 signal coil activated DC13 DC14 Counting direction Status 0 not activated up counting Status 1 activated down counting RC13 RC14 Reset coil triggered actual value reset to 00000 h The high speed counter can also be enabled specifically for a special operating state This has the advantage that the cycle time of the device is only burdened with the counting when it is taking place If the...

Page 137: ... in RUN mode Retention The high speed counter can be run with the retentive actual value You can select the retentive counter relays in the SYSTEM r RETENTION menu C5 to C7 C8 and C13 to C16 can be selected If a counter relay is retentive the actual value is retained when the operating mode changes from RUN to STOP as well as when the power supply is switched off When easy is restarted in RUN mode...

Page 138: ...he high speed counter 1 count pulses at counter input I1 I2 2 setpoint of the counter 3 actual value of the counter 4 enable of the counter CC13 CC14 5 count direction direction coil DC13 DC14 6 reset coil of the counter RC13 RC14 1 2 3 4 5 A B C D E 0 1 2 3 4 F 6 7 For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 139: ...ring pulses can represent lengths rotations angles or other values These program sections are required for applications involving the filling of sacks bags or the cutting of foil The count signals are continuously present at I1 The high speed counter C13 counts these pulses The counter is automatically set to zero if the actual value equals the setpoint Contact C13 is then set for one program cycl...

Page 140: ...rily if one path distance is outside of the set tolerance The coils and contacts have the following meanings M8 enable for all drives Q1 drive 1 counter drive 1 is connected with input I1 and this with high speed counter C13 Q2 drive 2 counter drive 2 is connected with input I2 and this with high speed counter C14 A1 comparison if C13 is less than C14 drive 2 is too fast A2 comparison if C14 is le...

Page 141: ... comparators can be modified when the text is displayed The text display can only be edited with EASY SOFT BASIC PRO from version 6 xx or higher The texts are saved in the EASY SOFT file or on the EASY M 32K memory card for easy500 and easy700 Parameter settings of the counter C14 Parameter setting of analog value comparators A1 and A2 Parameter settings A3 C1 4 H S 0 A1 LT I1 C1 3 Æ F1 0 I2 C1 4 ...

Page 142: ...es from RUN to STOP as well as when the power supply is switched off When easy is restarted in RUN mode the text displays D1 to D8 continue with the retentively stored actual value h Compatibility with easy600 If you wish to load an existing easy600 circuit diagram the available text display functions are retained The text display in easy500 and easy700 devices operates in the same way as in an ea...

Page 143: ...ted before the text is displayed D2 to D16 If several texts are present and are triggered each text is automatically displayed in turn every 4 s This process will be repeated until No other text display function block is set to 1 STOP mode is selected SWITCH CONTROL DISPLAY EASY EASY Line 1 12 characters Line 2 12 characters a setpoint or actual value Line 3 12 characters a setpoint or actual valu...

Page 144: ...0 STOP mode is selected easy s power supply is no longer present The OK or DEL ALT buttons are used to switch to a menu Text entry The text can only be entered with EASY SOFT BASIC PRO from version 6 xx or higher Character set All ASCII characters in upper and lower case are permissible A B C D E F G H I J K L M N O P Q R S T U V W X Y Z a b c d e f g h i j k l m n o p q r s t u v w x y z The foll...

Page 145: ...is being modified The example shows the following The setpoint of timing relay T1 is to be changed from 12 minutes to 15 minutes Counter with actual value Analog input scaled as temperature value D1 as error message on fuse failure QUANTITY PCE 0042 COUNTING TEMPERATURE OUT 010 DEG IN 018 DEG HEAT FUSE FAILURE HOUSE 1 Line 1 Line 2 setpoint can be edited Line 3 setpoint can be edited Line 4 h The ...

Page 146: ...ing mode use the cursor buttons ÍÚ to modify the value Use the cursor buttons ú í to move between digits Use the OK button to accept the modified value Use the ESC button to abort the entry and leave the previous value X Press the OK button the cursor will move from constant to constant The modified value is accepted Press the ESC button to leave Entry mode STIR M S S 012 00 ACT 008 33 BREAD ROLLS...

Page 147: ...s will not switch When the timer is disconnected from the power supply the contacts remain open Information on the battery back up time are provided on page 264 A 7 day time switch can be integrated into your circuit in the form of a contact h The procedure for setting the time is described under section Setting date time and daylight saving time on page 213 h Compatibility with easy400 and easy60...

Page 148: ... parameter display for easy500 and easy700 has been changed The easy400 and easy600 parameters can be found at the following points Ö1 A D SU ON OFF Ö1 7 day time switch function relay 1 A B C D Time switch channels appears in the PARAMETER menu does not appear in the PARAMETER menu D Day setting from to ON On time OFF Off time easy400 easy600 parameters easy500 easy700 parameters Ö1 Ö1 AA BB AA B...

Page 149: ...ove the cursor to channel B Press the í button to reach any value that can be edited Parameters Meaning Meaningful values Day of the week Monday to Sunday MO TU WE TH FR SA SU On time Hours Minutes No time set at 00 00 to 23 59 Off time Hours Minutes No time set at 00 00 to 23 59 Selected channel current time only in RUN Weekday s from to On time Off time Contact has not switched â Contact has swi...

Page 150: ...y to Friday between 6 30 and 9 00 and between 17 00 and 22 30 Figure 59 Work days signal diagram Weekends example Time switch Ö2 switches on at 16 00 on Friday and switches off at 6 00 on Monday Figure 60 Weekend switching signal diagram Ö1 A D MO FR ON 06 30 OFF 09 00 Ö1 B D MO FR ON 17 00 OFF 22 30 Ö2 A D FR ON 16 00 OFF Ö2 B D MO ON OFF 06 00 For Immediate Delivery call KMParts com at 866 595 9...

Page 151: ...a time switch overlap The clock switches on at 16 00 on Monday whereas on Tuesday and Wednesday it switches on at 10 00 On Monday to Wednesday the off time is 22 00 Figure 62 Time overlaps signal diagram Ö3 D D MO ON 22 00 OFF 06 00 h If the off time is before the on time easy will switch off on the following day Ö4 A D MO WE ON 16 00 OFF 22 00 Ö4 B D TU WE ON 10 00 OFF 00 00 For Immediate Deliver...

Page 152: ...e switch is to switch for 24 hours On time at 0 00 on Monday and off time at 0 00 on Tuesday h On and off times always follow the channel which switches first Ö4 A D MO SU ON 12 00 OFF 16 00 Ö4 B D MO SU ON 12 00 OFF 18 00 h When it is switched on easy always updates the switching state on the basis of all the available switching time settings Ö1 A D MO ON 00 00 OFF Ö1 B D TU ON OFF 00 00 For Imme...

Page 153: ...cond cycles You integrate an operating hours counter into your circuit in the form of a contact and coil Parameter display and parameter set for the operating hours counter function block In the parameter display of an operating hours counter you change the setpoint in hours and the enable of the parameter display I2 ÄO1 O1uI8 RO1 h TT1 T1 ÄQ3 Contact Coil O1 to O4 ÄO1 to ÄO4 Count coil of the ope...

Page 154: ...n block When the coil of the O operating hours counter is set to 1 the counter increments its actual value by 1 basic pulse 1 second If the actual value of the operating hours counter reaches the setpoint of S the contact O switches for as long as the actual value is greater than or equal to the setpoint The actual value is kept stored in the device until the Reset coil RO is triggered The actual ...

Page 155: ...ers Output Q4 switches on a warning light if the setpoint of an operating hours counter has been reached A keyswitch at input I8 resets the associated operating hours counter after maintenance has been completed h Operating mode change RUN STOP power On Off Delete program Change program Load new program All these functions do not clear the actual value of the operating hours counter Circuit diagra...

Page 156: ...t of an operating hours counter has been reached This should flash A keyswitch at input I8 resets the associated operating hours counter after maintenance has been completed The entire machine operation time is to be displayed continuously The run time of the machine sections should only be displayed once the maintenance interval has elapsed Parameter settings of operating hours counter O3 Circuit...

Page 157: ...unter O3 Parameter setting of timing relay T1 Text of text display D2 Text of text display D3 Text of text display D4 O2 S 000500 O3 S 000800 T1 Ü S I1 02 000 I2 01 500 T MAINTENANCE REQUIRED HRS 000501 MACHINE 01 MAINTENANCE REQUIRED HRS 000800 MACHINE 02 RUNTIME MACHINE HRS 001955 For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 158: ... functions You integrate a timing relay into your circuit in the form of a contact and coil h The timing relays of easy500 and easy700 function in the same way as the timing relays of easy400 and easy600 Exception The flash function starts on easy500 and easy700 with the pulse With easy400 and easy600 the flash function starts with the pause If required the same timing relays can also be used for ...

Page 159: ...600 parameters can be found at the following points T1 X S I1 00 000 I2 00 000 T T1 Timing relay number 1 X On delayed mode S Time range in seconds appears in the PARAMETER menu does not appear in the PARAMETER menu I1 Time setpoint 1 Positive value I7 I8 I11 I12 Actual value T1 to T16 C1 to C16 I2 Time setpoint 2 with timing relay with 2 setpoints Positive value I7 I8 I11 I12 Actual value T1 to T...

Page 160: ...er supply is switched off When easy is restarted in RUN mode the timing relay continues with the retentively stored actual value Mode time base Time setpoint 1 Time setpoint 2 Actual value of elapsed time Contact has not switched â Contact has switched T1 X S I1 10 000 I2 00 000 T 03 305 h When easy is restarted the status of the trigger pulse must be the same as on disconnection Status 1 with all...

Page 161: ...ace ratio 1 1 2 time setpoints Ü Flash switching mark to space ratio k 1 1 2 time setpoints Parameters Time range and setpoint time Resolution S 00 000 Seconds 0 000 to 99 999 s 1 ms M S 00 00 Minutes Seconds 00 00 to 99 59 1 s H M 00 00 Hours Minutes 00 00 to 99 59 1 min h Minimum time setting If a time value is less than easy s cycle time the elapsed time will not be recognised until the next cy...

Page 162: ...Number of minutes remainder is the number of seconds h You can only use analog values as setpoints if the value of the analog input is stable Fluctuating analog values reduce the reproducibility of the time value Value e g analog input Time setpoint in s 0 00 000 100 01 000 300 03 000 500 05 000 1023 10 230 Value e g analog input Time setpoint in M S 0 00 00 100 01 40 300 05 00 500 08 20 1023 17 0...

Page 163: ... Rule Time setpoint Value divided by 60 Integer result Number of hours remainder is the number of minutes Value e g analog input Time setpoint in H M 0 00 00 100 01 40 300 05 00 606 10 06 1023 17 03 For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 164: ...3 Signal diagram of timing relay on delayed with and without random switching 1 trigger coil TTx 2 Stop coil HTx 3 Reset coil RTx 4 switch contact make contact Tx ts setpoint time Range A The set time elapses normally Range B The entered setpoint does not elapse normally because the trigger coil drops out prematurely Range C The Stop coil stops the time from elapsing t1 t2 ts t A B ts 1 2 4 3 C Fo...

Page 165: ... Range D The Stop coil is inoperative after the time has elapsed Range E The Reset coil resets the relay and the contact Range F The Reset coil resets the time during the timeout sequence After the Reset coil drops out the time elapses normally tF D E ts 1 2 4 3 ts F ts For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 166: ...x 2 Stop coil HTx 3 Reset coil RTx 4 switch contact make contact Tx ts setpoint time Range A The time elapses after the trigger coil is deactivated Range B The Stop coil stops the time from elapsing Range C The Reset coil resets the relay and the contact After the Reset coil drops out the relay continues to work normally Range D The Reset coil resets the relay and the contact when the function blo...

Page 167: ...elay off delayed with without random switching with retriggering Range E The Trigger coil drops out twice The actual time t1 is cleared and the set time ts elapses completely retriggerable switch function 1 2 4 3 ts E t1 For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 168: ...m of timing relay on and off delayed 1 1 trigger coil TTx 2 Stop coil HTx 3 Reset coil RTx 4 switch contact make contact Tx ts1 pick up time ts2 drop out time Range A The relay processes the two times without any interruption Range B The trigger coil drops out before the on delay is reached Range C The Stop coil stops the timeout of the on delay Range D The Stop coil has no effect in this range A ...

Page 169: ...on delay has elapsed Range G The Reset coil resets the relay and the contact whilst the on delay is timing out After the Reset coil drops out the time elapses normally Figure 69 Signal diagram of timing relay on and off delayed 3 Range H The Reset signal interrupts the timing out of the set time E F t1 t2 ts2 G 1 2 4 3 t ts1 ts1 ts1 ts2 H t 1 2 4 3 ts1 For Immediate Delivery call KMParts com at 86...

Page 170: ...The Trigger signal is longer than the set time Range C The Stop coil interrupts the timing out of the set time Figure 71 Signal diagram of timing relay single pulse 2 Range D The Reset coil resets the timing relay Range E The Reset coil resets the timing relay The Trigger coil is still activated after the Reset coil has been deactivated and the time is still running A B t1 t2 ts ts ts C 1 2 4 3 t ...

Page 171: ...oes not equal S2 Figure 72 Timing relay signal diagram flashing 1 trigger coil TTx 2 Stop coil HTx 3 Reset coil RTx 4 switch contact make contact Tx Range A The relay flashes for as long as the Trigger coil is activated Range B The Stop coil interrupts the timing out of the set time Range C The Reset coil resets the relay t1 t2 ts2 ts1 ts1 ts1 ts2 ts2 ts1 ts1 ts2 ts2 A B 1 2 4 3 t ts1 ts2 C For Im...

Page 172: ...le timing relay on and off delayed The on off delayed function is used to implement the delay of both the startup and the shutdown if required Circuit diagram display Parameter settings of timing relay T1 Circuit diagram display Parameter settings of timing relay T2 Circuit diagram display Parameter settings of timing relay T3 I5 TT1 T1 ÄQ1 T1 X S I1 10 000 I2 I6 TT2 T2 ÄQ2 T2 â S I1 30 000 I2 I6 ...

Page 173: ...s Q3 or Q4 flash according to the marker states of M8 or M9 Example on delayed timing relay with retentive actual value Select a retentive timing relay if you wish to retain the actual value of a timing relay even after a power failure or a change from RUN to STOP Circuit diagram display Parameter settings of timing relay T4 Circuit diagram display Parameter settings of timing relay T5 I7 TT4 T4 Ä...

Page 174: ...ere also selected as retentive Figure 73 Function the circuit 1 power supply 2 status of marker M9 and thus trigger signal T8 3 status of make contact T8 M 9 M12 åÆ M13 M16 N 9 N16 C 5 C 7 æ C 8 C13 C16 T 7 å T 8 å T13 T16 D 1 D 8 Circuit diagram display Parameter settings of timing relay T8 M9 TT8 T8 ÄQ1 T8 X M S I1 15 00 I2 t1 t2 ts 1 2 3 For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 175: ...ction If the jump coil is triggered the rungs after the jump coil are no longer processed The states of the coils before the jump will be retained unless they are overwritten in rungs that were not missed by the jump Jumps are always made forwards i e the jump ends on the first contact with the same number as that of the coil Coil jump when 1 Contact only at the first leftmost contact Jump label T...

Page 176: ...tched on Q1 motor 1 Q2 guard 2 T1 wait time 30 00 s on delayed D1 text Motor protective circuit breaker tripped h Backward jumps are not possible with easy due to the way it operates If the jump label does not come after the jump coil the jump will be made to the end of the circuit diagram The last rung will also be skipped Multiple use of the same jump coil and jump contact is possible as long as...

Page 177: ...mp label 1 processed Jump to label 8 Section to jump label 8 skipped Jump label 8 circuit diagram processed from this point on I1 Ä 1 I2 Ä 2 1 uÄQ1 hRQ2 Ä 8 2 ÄQ2 Q2 I3 TT2 T2 ÄQ1 8 i 1 2 ÄD1 I1 Ä 1 I2 1 uÄQ1 hRQ2 Ä 8 2 Q2 I3 T2 8 i1 2 ÄD1 For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 178: ...time and date are backed up in the event of a power supply failure and continue to run This means that it will continue to run in the event of a power failure although the time switch relays will not switch When easy is in a de energized state the timer contacts remain open Refer to section Technical Data page 264 for information on the buffer time Wiring of a year time switch A year time switch c...

Page 179: ...1 Year time switch function relay 1 A B C D Time switch channels appears in the PARAMETER menu does not appear in the PARAMETER menu ON On date day month year two digit 2004 04 OFF Off date day month year two digit 2004 04 Parameters Meaning Meaningful values xx 00 Date day 01 to 31 xx 00 Month 01 to 12 00 Year two digit 00 to 99 Selected channel On time Off time Contact has not switched â Contact...

Page 180: ...hannel B Press the í button to reach any value that can be edited Entry rules The following nine entry rules are possible Display format XX digit used Rule 1 ON Day OFF Day Y4 A ON 01 01 04 OFF 31 03 04 â Y4 B ON 01 10 04 OFF 31 12 04 h Important input rules The year time switch only operates properly by observing the following rules The on year must not be later than the off year ON and OFF times...

Page 181: ...nth year OFF Month year Rule 6 ON Day month year OFF Day month year Rule 7 Two channel Channel A ON Day month Channel B OFF Day month Y1 A ON XX OFF XX Y1 A ON XX OFF XX Y1 A ON XX XX OFF XX XX Y1 A ON XX XX OFF XX XX Y1 A ON XX XX XX OFF XX XX XX Y1 A ON XX XX OFF Y1 B ON OFF XX XX For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 182: ...switch can switch ranges individual days months years or combinations of all three Years ON 2002 to OFF 2010 means Switch on at 00 00 on 01 01 2002 and switch off at 00 00 on 01 01 2011 Months ON 04 to OFF 10 means Switch on at 00 00 on 1 April and switch off at 00 00 on 1 November Days ON 02 to OFF 25 means Switch on at 00 00 on day 2 and switch off at 00 00 day 26 Y1 B ON XX XX XX OFF XX Y1 D ON...

Page 183: ... 30 September Example Selecting day ranges The year time switch Y3 is required to switch on at 00 00 on day 1 of each month and switch off at 23 59 on day 28 of each month Circuit diagram display Parameter settings for the year time switch Y1 Circuit diagram display Parameter settings for the year time switch Y2 Circuit diagram display Parameter settings for the year time switch Y3 Y1 ÄQ1 Y1 A ON ...

Page 184: ... air season Example Overlapping ranges The year time switch Y1 channel C switches on at 00 00 on day 3 of months 5 6 7 8 9 10 and remains on until 23 59 on day 25 of these months The year time switch Y1 channel D switches on at 00 00 on day 2 of the months 6 7 8 9 10 11 12 and remains on until 23 59 on day 17 of these months Circuit diagram display Parameter settings for the year time switch Y4 Ci...

Page 185: ...ommand the status of the markers and all outputs to 0 Depending on the operating mode of this function relay it is possible to reset the outputs only or the markers only or both Three function blocks are available Wiring of the master reset function relay You integrate a master reset function relay into your circuit in the form of a contact and coil The coils and contacts have the following meanin...

Page 186: ... the operating mode set The location of the coil in the circuit diagram is of no importance The master reset always has the highest priority The contacts Z1 to Z3 follow the status of their own coil Example resetting outputs All outputs that you have used can be reset to 0 with one command A rising edge at the coil of Z1 will cause all Q and S outputs to be reset Example resetting markers All mark...

Page 187: ...witch contacts 0 make contact open break contact closed 1 make contact closed break contact open For Q relay coils 0 coil not energized 1 coil energized Negation contact Negation means that the contact opens rather than closes when it is actuated NOT circuit In the easy circuit diagram press the ALT button to toggle contact I1 between break and make contact Table 15 Negation I8 ÈZ3 I5 ÄQ1 I2 M1 T1...

Page 188: ...the coil to the leftmost position Table 17 Maintained contact Series circuit Q1 is controlled by a series circuit consisting of three make contacts AND circuit Q2 is controlled by a series circuit consisting of three break contacts NOR circuit In the easy circuit diagram you can connect up to three make or break contacts in series within a rung Use M marker relays if you need to connect more than ...

Page 189: ...t A parallel circuit of break contacts controls Q2 NAND circuit Table 19 Parallel circuit I1 I2 I3 Q1 Q2 0 0 0 0 1 0 0 1 0 0 0 1 0 0 0 0 1 1 0 0 1 0 0 0 0 1 0 1 0 0 1 1 0 0 0 1 1 1 1 0 I1u ÄQ1 I2s I3k i1u ÄQ2 i2s i3k I1 I2 I3 Q1 Q2 0 0 0 0 1 0 0 1 1 1 0 1 0 1 1 0 1 1 1 1 1 0 0 1 1 1 0 1 1 1 1 1 0 1 1 1 1 1 1 0 For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 190: ...gated coil In the easy circuit diagram you can switch as many rungs in parallel as you have rungs available Table 20 Parallel connection of break contacts on a negated coil I1u ÅQ1 i2s I3s I4s I5k I1 I2 I3 I4 I5 Q1 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 1 0 0 0 0 0 1 1 0 0 0 1 0 0 0 0 0 1 0 1 0 0 0 1 1 0 0 0 0 1 1 1 0 0 1 0 0 0 0 0 1 0 0 1 0 0 1 0 1 0 0 0 1 0 1 1 0 0 1 1 0 0 0 0 0 1 1 1 1 1 1 For Immediate...

Page 191: ...e Table 21 Parallel connection of make contacts on a negated coil Two way circuit A two way circuit is made in easy using two series connections that are combined to form a parallel circuit XOR An XOR circuit stands for an Exclusive Or circuit The coil is only energized if one contact is activated I1u ÅQ1 I2s I3s I4s I5k I1 I2 I3 I4 I5 Q1 0 0 0 0 0 1 0 0 0 0 1 0 0 0 0 1 0 0 0 0 0 1 1 0 0 0 1 0 0 0...

Page 192: ...e current flows via contact Q1 until I2 is actuated Table 23 Self latching Latching circuits are used to switch machines on and off The machine is switched on at the input terminals via make contact S1 and is switched off via break contact S2 I1 I2 Q1 0 0 0 0 1 1 1 0 1 1 1 0 I1uI2 ÄQ1 Q1k S1 make contact at I1 S2 break contact at I2 I1 I2 Contact Q1 Coil Q1 0 0 0 0 0 1 0 0 1 0 0 0 1 1 0 1 0 0 1 0 ...

Page 193: ...d does not switch until S2 is actuated In this way the machine is switched off if or when a wire breaks Make sure that both coils are wired up in the correct order in the easy circuit diagram first wire the S coil and then the R coil This will ensure that the machine will be switched off when I2 is actuated even if I1 is switched on Impulse relay An impulse relay is often used for controlling ligh...

Page 194: ...ycle pulse on falling edge You can create a cycle pulse on a falling edge if you use the appropriate coil function This is very useful for count pulses jump pulses Table 26 Cycle pulse on falling edge I1 ÈQ1 S1 make contact at I1 I1 Status of Q1 cycle n Status of Q1 cycle n 1 0 0 0 1 1 0 0 0 0 I1 èQ1 S1 make contact at I1 I1 Status of Q1 cycle n Status of Q1 cycle n 1 1 0 0 0 1 0 1 0 0 For Immedia...

Page 195: ... of easy is that you can select any changeover time between star and delta contactors and any wait time between switching off the star contactor and switching on the delta contactor Figure 74 Star delta circuit with conventional contactors N K1M K1M K1M K1T K1T K3M K3M K5M K5M L S1 S2 K3M For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 196: ...Wiring with easy 192 05 04 AWB2528 1508GB Figure 75 Star delta circuit with easy 1 1 2 2 Q1 I1 L N Q2 K3M K5M K1M N K1M L N S1 S2 For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 197: ...his case use easy to switch the mains contactor as well 4x shift register You can use a shift register for storing an item of information such as for the sorting of parts into good and bad for two three or four transport steps further on A shift pulse and the value 0 or 1 to be shifted are needed for the shift register The shift register s Reset input is used to clear any values that are no longer...

Page 198: ...mation good bad to be shifted VALUE I3 Clear content of the shift register RESET M1 1st storage location M2 2nd storage location M3 3rd storage location M4 4th storage location M7 Marker relay for cycle pulse M8 Cyclical pulse for shift pulse Pulse Value Storage position 1 2 3 4 1 1 1 0 0 0 2 0 0 1 0 0 3 0 0 0 1 0 4 1 1 0 0 1 5 0 0 1 0 0 Reset 1 0 0 0 0 For Immediate Delivery call KMParts com at 8...

Page 199: ...reak contact M7 closed and M8 is activated Although M7 is now also activated this does not yet have any effect on contact M7 The contact of M8 make contact was still open during the first cycle so a shift pulse cannot yet be generated When the relay coil M8 is activated easy transfers the result to the contacts Generate shift pulse Set 4th storage location Clear 4th storage location Set 3rd storag...

Page 200: ...ak contact I2 How is the result shifted easy activates the coils in accordance with the rung and its result from top to bottom M4 assumes the value of M3 value 0 or 1 before M3 assumes the value of M2 M3 assumes the value of M2 M2 the value of M1 and M1 the value of I2 Why are the values not constantly overwritten In this example the coils are controlled only by the S and R functions i e the value...

Page 201: ... to the task required Running light An automatic running light can be created by slightly modifying the shift register circuit One relay is always switched on It starts at Q1 runs through to Q4 and then starts again at Q1 The marker relays for storage locations M1 to M4 are replaced by relays Q1 to Q4 The shift pulse I1 has been automated by the flasher relay T1 The cycle pulse M8 remains as it is...

Page 202: ...on Clear 4th storage location Set 3rd storage location Clear 3rd storage location Set 2nd storage location Clear 2nd storage location Set 1st storage location Enter first value 1 Clear 1st storage location TT1 T1um7 ÄM8 h ÄM7 Q1 SM9 M8uQ3 SQ4 dQ4 RQ4 dQ2 SQ3 dQ3 RQ3 dQ1 SQ2 dQ2 RQ2 dQ4u SQ1 dm9k hQ1 RQ1 For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 203: ...iliary relays easy requires only four space units A fully functioning stairwell lighting system can be set up with five terminals and the easy circuit diagram Figure 79 Conventional stairwell lighting N L S1 S2 S3 K3T K1 K2T K4 K4 K5 K5 K3T K1 K2T K5 K5 5 s 6 min H1 H2 H3 h Up to twelve such stairwell circuits can be implemented with one easy device For Immediate Delivery call KMParts com at 866 5...

Page 204: ... Light ON or OFF The impulse relay function will even switch off Continuous lighting Light off after 6 min with Continuous lighting this function is not active Button pressed for more than 5 s Continuous lighting N L S1 S2 S3 H1 H2 H3 1 2 Q1 I1 L N For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 205: ...us lighting is switched on X on delayed value 5 s T3 switch off after a lighting time of 6 min X on delayed value 6 00 min T4 Switch off after 4 hours continuous lighting X on delayed value 4 00 h If you are using an easy with a time switch you can define both the stairwell lighting and the continuous lighting periods via the time switch The easy circuit diagram for the functions described above l...

Page 206: ...y 202 05 04 AWB2528 1508GB If you use an easy with analog inputs you can optimise the stairwell lighting with a brightness sensor to suit the lighting conditions For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 207: ...s access to selected areas The System menu is always protected when a password is activated The password can protect the following entries and areas Start or modification of the program Transfer of a circuit diagram from and to the memory card Change of the RUN or STOP mode Calling and modification of function block parameters All settings of the real time clock Modifications of all system paramet...

Page 208: ...sent X Press OK four zeros will appear X Set the password using the cursor buttons ú í select position in the password ÍÚ set a value between 0 to 9 X Save the new password by pressing OK Use OK to exit the password display and proceed with ESC and Ú to the RANGE menu The scope of the password has not yet been defined The password is now valid but not yet activated h A password that has been enter...

Page 209: ... OPRTNG MODE The toggling of the RUN or STOP operating mode is protected INTERFACE The interface is disabled for access with EASY SOFT BASIC PRO DELETE FUNCT The question DELETE PROG will appear on the device after four incorrect password entries have been made This prompt is not displayed if selected However it is no longer possible to make changes in protected areas if you forget the password CI...

Page 210: ...anges back automatically to the Status display You must unlock easy with the password before you carry out a protected function enter a protected menu or the System menu CHANGE PW ACTIVATE h Make a note of the password before you activate it If the password is no longer known easy can be unlocked DELETE FUNCT is not active but the circuit diagram and data settings are lost The interface must not b...

Page 211: ...h automatically to the Status display The PROGRAM menu option is now accessible so that you can edit your circuit diagram The System menu is also accessible Changing or deleting the password range X Unlock easy X Press DEL and ALT to call up the System menu X Open the password menu via the menu option SECURITY r PASSWORD The CHANGE PW entry will flash easy will only show this menu if a password is...

Page 212: ...rrect or no longer known If you no longer know the exact password you can try to re enter the password several times Have you entered an incorrect password X Re enter the password After the fourth entry attempt easy will ask whether you wish to delete the circuit diagram and data X Press ESC Circuit diagram data or password are not deleted OK Circuit diagram data and password are deleted easy will...

Page 213: ...lect LANGUAGE to change the menu language h If you no longer know the exact password you can press OK to unlock the protected easy The saved circuit diagram and all function relay parameters will be lost Language LCD display English ENGLISH German DEUTSCH French FRANCAIS Spanish ESPANOL Italian ITALIANO Portuguese PORTUGUES Dutch NEDERLANDS Swedish SVENSKA Polish POLSKI Turkish TURKCE Czech CESKY ...

Page 214: ...ithout having to call up the circuit diagram This is possible regardless of whether easy is running a program or is in STOP mode X Press OK to switch to the main menu X Start the parameter display by selecting PARAMETER All function relays are displayed as a list The following preconditions must be fulfilled in order for a parameter set to be displayed A function relay must have been included in t...

Page 215: ...he parameter display Adjustable parameters for function relays You can also modify the function relay parameters used in the circuit diagram in the PARAMETER menu Adjustable setpoint values are With all function relays the setpoints On and off times with time switches In RUN mode easy operates with a new setpoint as soon as it has been modified in the parameter display and saved with OK Example Ch...

Page 216: ...e is 15 21 X Change the value for the day interval from MO to SA ú í Move between the parameters ÍÚ Change value X Press OK to acknowledge the value SA X Change the ON value to 19 00 X Move to the value of ON X Press OK ú í Move between the parameters ÍÚ Change value X Press OK to acknowledge the value 19 00 X Set the switching off time to 22 00 X Press OK easy will save the new parameters The cur...

Page 217: ...the buffer time has elapsed the clock starts with the setting SA 0 01 01 05 2004 The easy clock operates with date and time so the hour minute day month and year must all be set X Select SET CLOCK from the main menu This will open the menu for setting the time X Select SET CLOCK and confirm with OK X Set the values for time day month and year X Press the OK button to access the Entry mode ú í Move...

Page 218: ... GB date defined in Great Britain Start last Sunday in March End fourth Sunday in October US date defined in the United States of America Start first Sunday in April End last Sunday in October The following applies to all legally stipulated DST settings Summer time start On the day of time change the clock moves forward one hour at 2 00 to 3 00 Summer time end On the day of time change the clock m...

Page 219: ...European Union EU has been selected Summer time start and end setting the rule If you wish to enter your own date it is important to know what settings are possible The start and end of summer time is a complex calculation procedure throughout the world For this reason the standard rules for the EU US GB are provided in easy h The start and end of summer time can only be set in STOP mode NONE åÆ R...

Page 220: ... month 1st first 2nd second 3rd third 4th fourth L last SU Sunday MO Monday TU Tuesday WE Wednesday TH Thursday FR Friday SA Saturday MONTH a table 291 Rule 3 change on a defined day after or before a date 1st first SU Sunday MO Monday TU Tuesday WE Wednesday TH Thursday FR Friday SA Saturday AFTER THE BEFORE THE a table 29 1 Apart from day definitions For Immediate Delivery call KMParts com at 86...

Page 221: ...mmer time Menu in easy SUMMER START The following rule applies The clock goes forward one hour 1 00 to 3 00 at 2 00 on the last Sunday in March Day Month Hour Minute Time difference DD MM HH MM H M 1st 2nd 31st 1 January 2 February 12 December 00 01 02 03 23 00 01 02 03 04 59 3 00 2 30 2 00 1 30 1 00 0 30 0 30 1 00 1 30 2 00 2 30 3 00 When Weekday How Day Month Hour Minute Time difference WD DD MM...

Page 222: ... 00 00 00 USA Antarctic McMurdo 1st Sunday in October 1st Sunday after 15th March 02 00 02 00 Chatham Islands 1st Sunday in October 1st Sunday after 15th March 02 45 03 45 New Zealand 1st Sunday in October 1st Sunday after 15th March 02 00 03 00 Chile Easter Islands 1st Saturday after 8th October 1st Saturday after 8th March 22 00 22 00 USA Antarctic Palmer 1st Sunday after 9th October 1st Sunday ...

Page 223: ...an Last Sunday in March Last Sunday in October 01 00 01 00 Kirgistan Last Sunday in March Last Sunday in October 02 30 02 30 Syria 1st April 1st October 00 00 00 00 Iraq 1st April 1st October 03 00 04 00 Pakistan 1st Sunday after the 2nd April 1st Saturday in October 00 00 00 00 Namibia 1st Sunday in September 1st Sunday in April 02 00 02 00 Paraguay 1st Sunday in September 1st Sunday in April 02 ...

Page 224: ... rule The following menu appears This will open the menu for setting the time X Set the values for DST time change SUMMER START SUMMER END h If a standard rule has been selected this will be accepted as the rule Rule for day 1st 2nd 3rd 4th Lst Weekday Rule 2 MONTH AFTER BEFORE Date day month Time hour minute Time difference summer time always x xx Time difference winter time always x xx DAY L Æ W...

Page 225: ...ure The values are now entered accordingly h The DIFF time difference value can be modified both for the summer time setting and the winter time setting The value is always the same Summer time means a positive value X XX Winter time means a negative value X XX h Behaviour on 29 February If the time change is set for 29 02 at HH MM the switch time for years that are not leap years will occur on 01...

Page 226: ...enu X Select the SYSTEM menu h Behaviour for summer time end on 01 01 If 01 01 is selected for the end of summer time ensure the following The DST time minus the time difference should not go into 31 12 Otherwise the time will continue to run until the set time minus the time difference is 0 00 on the 01 01 The time will then continue to run with 0 00 h Setting the time manually within the summer ...

Page 227: ...isplay Deactivating debounce input delay If easy is showing DEBOUNCE in the display this means that Debounce mode has already been deactivated X Otherwise select DEBOUNCE å and press OK If Debounce mode is deactivated the display will show DEBOUNCE h If easy is password protected you cannot open the System menu until you have unlocked it DEBOUNCE Æ P BUTTONS RUN MODE CARD MODE æ DEBOUNCE åÆ P BUTT...

Page 228: ...displaying P BUTTONS å this means that the P buttons are active X Otherwise select P BUTTONS and press OK easy changes the display to P BUTTONS å and the P buttons are activated X Press ESC to return to the Status display Function of the P buttons The P buttons are only active in the Status display In this display you can use the P buttons to activate inputs in your circuit diagram h If easy is pa...

Page 229: ...tup behaviour Requirement easy must contain a valid circuit diagram Switch to the System menu Specify the operating mode which easy must use when the power supply is switched on h When deleting a circuit diagram in easy500 the P buttons are deactivated automatically If a circuit diagram is loaded from the memory card or from EASY SOFT BASIC the status set there is also transferred h The easy model...

Page 230: ...E å which means that easy starts in RUN mode when the power supply is switched on Table 33 Startup behaviour Behaviour when the circuit diagram is deleted The setting for the startup behaviour is an easy device function When the circuit diagram is deleted this does not result in the loss of the setting selected DEBOUNCE åÆ P BUTTONS RUN MODE å CARD MODE æ DEBOUNCE åÆ P BUTTONS RUNMODE å CARD MODE ...

Page 231: ...unskilled personnel have to change the memory card with easy de energized easy only starts in the RUN mode if a memory card with a valid program is inserted If the program on the memory card is different to the program in easy the program from the card is loaded into easy and easy starts in RUN mode X Switch to the System menu h The easy models without a display can only be started in RUN mode h F...

Page 232: ...to the Status display Deactivating card mode X Select CARD MODE å and press the OK button The Card mode function is deactivated easy is factory set with the display showing CARD MODE which means that easy without a memory card starts in RUN mode when the supply voltage is applied DEBOUNCE åÆ P BUTTONS RUN MODE å CARD MODE åæ h Card mode only functions with the EASY M 32K memory card Previous EASY ...

Page 233: ...value e g 35 ms The minimum set cycle time is 35 ms The cycle time can be lengthened if easy requires more time to process the program Set cycle time value range between 00 and 60 ms h Factory setting The cycle time is set to 00 ms P BUTTONS Æ RUN MODE å CARD MODE å CYCLE TIME æ CYCLE TIME 00 MS CYCLE TIME 35 MS h The entry of a set cycle time is only useful in applications involving two step cont...

Page 234: ...relays and up down counters The following markers and function relays can be set to have retentive actual values Markers M9 to M12 M13 to M16 N9 to N16 Up down counters C5 C6 C7 C8 C13 to C16 Text function relays D1 to D8 Timing relays T7 T8 T13 to T16 Setting retentive behaviour Requirement easy must be in STOP mode X Switch to the System menu h Factory setting The retention function is not activ...

Page 235: ...tentive Indicated by the tick on the line The default setting of easy is selected so that no retentive data is selected In this setting easy works without retentive actual values if a valid circuit diagram is present When easy is in STOP mode or has been switched to a de energized state all actual values are cleared h If easy is password protected the System menu can only be accessed after easy ha...

Page 236: ...gram is retained in easy When the selected retentive markers function relays or text display are deactivated When the circuit diagram is deleted via the DELETE FUNCT menu The operating hours counters are always retentive The actual values can only be reset by means of a special reset operation from the circuit diagram Transferring retentive behaviour The setting for retentive behaviour is a circui...

Page 237: ...ined Modifying the easy circuit diagram If a modification is made to the easy circuit diagram the actual values will be retained Changing the startup behaviour in the SYSTEM menu The retentive actual values in easy will be retained irrespective of the RUN MODE or STOP MODE settings h Attention Even if the markers and function relays that were retentive are deleted from the circuit diagram the rete...

Page 238: ... clock provided LCD display provided OS 1 10 204 operating system version CRC 25825 Checksum of the operating system is only displayed in STOP mode Program name if this was assigned in EASY SOFT BASIC X Switch to the main menu X Select the main menu X Use the Ú cursor button to select the INFO menu X Press the OK button This will display all device information Press ESC to exit the display h The d...

Page 239: ...erations considerably faster Depending on its size the easy circuit diagram is processed cyclically every 2 to 40 ms During this time easy passes through five segments in succession How easy evaluates the circuit diagram In the first three segments easy evaluates the contact fields in succession As it does so easy also checks whether the contacts are connected in parallel or series and stores the ...

Page 240: ...le Evaluation in the circuit diagram and high speed counter functions When using high speed counter functions the signal state is continuously counted or measured irrespective of the processing of the circuit diagram C13 C14 high speed up down counters C15 C16 frequency counters easy operation and effects on circuit diagram creation easy evaluates the circuit diagram in these five segments in succ...

Page 241: ...2nd cycle The self latching function now becomes active easy has transferred the coil states to contact Q1 at the end of the first cycle Example Do not wire backwards This example is shown in section Creating and modifying connections It was used there to illustrate how NOT to do it In the third rung easy finds a connection to the second rung in which the first contact field is empty The output re...

Page 242: ...tching signal despite contact bounce Figure 82 easy input assigned with a switch easy DC easy DA easy AB and easy AC units function with different input voltages and therefore also have different evaluation characteristics and delay times Delay times with easy DA and easy DC basic units The delay time for DC signals is 20 ms Figure 83 Delay times of easy DC and easy DA basic units S1 0V I1 1 0 1 0...

Page 243: ...plies when the signal drops out from 1 to 0 If the debounce is switched off easy responds to an input signal after just 0 25 ms Figure 84 Switching behaviour with input debounce disabled Typical delay times with the debounce delay switched off are On delay for I1 to I12 0 25 ms DC 0 3 ms easy DA Off delay for I1 to I6 and I9 to I12 0 4 ms easy DC 0 3 ms easy DA I7 and I8 0 2 ms DC 0 35 ms easy DA ...

Page 244: ...0 ms 66 ms with easy AC Figure 85 On delay for easy AC easy AB If the debounce is switched on easy checks at 40 ms 33 ms intervals whether there is a half wave present at an input terminal 1st and 2nd pulses in A If easy detects two pulses in succession the device switches on the corresponding input internally The input is switched off again as soon as easy does not detect two successive half wave...

Page 245: ...se A If no pulse is detected easy switches off the contact B Delay times for the analog inputs of easy AB easy DA and easy DC The analog input values are read at 1 ms intervals The values are continuously smoothed so that the analog values do not fluctuate excessively and remain clean At the start of the circuit diagram cycle the currently available analog values that have been smoothed are provid...

Page 246: ...ates in the same way short circuits and overloads on Q5 to Q8 Example 1 Output with fault indication The circuit diagram functions as follows If a transistor output reports a fault M16 is set by I16 The break contact of M16 switches off output Q1 M16 can be cleared by resetting the easy power supply Example 2 Output of operating state The circuit functions as described in Example 1 An additional f...

Page 247: ...ess the inputs of the expansion devices as contacts in the easy circuit diagram in the same way as you process the inputs of the basic unit The input contacts are assigned the operand identifiers R1 to R12 R15 and R16 are the group fault alarms of the transistor expansion unit a section Monitoring of short circuit overload with EASY D T page 242 The outputs are processed as relay coils or contacts...

Page 248: ... behaviour The input and output data of the expansion units is transferred serially in both directions Take into account the modified reaction times of the inputs and outputs of the expansion units Input and output reaction times of expansion units The debounce setting has no effect on the expansion unit Transfer times for input and output signals Local expansion Time for inputs R1 to R12 30 ms 1 ...

Page 249: ...it is functional or not functional As long as I14 is 1 the remaining circuit diagram is skipped If I14 is 0 the circuit diagram is processed If the expansion unit drops out for any reason the circuit diagram is skipped M1 detects whether the circuit diagram was processed for at least one cycle after the power supply is switched on If the circuit diagram is skipped all the outputs retain their prev...

Page 250: ...r use EASY SOFT BASIC and a transmission cable to transfer them to a PC EASY X easy models without a keypad can be loaded with a circuit diagram via EASY SOFT BASIC or automatically from the fitted memory card every time the power supply is switched on Interface The easy interface is covered I1 4 m1 Ä 1 SM1 I1 4 Ä 1 I2uI3 ÄQ1 Q1k Ä 8 1 uÄD1 hRQ1 8 For Immediate Delivery call KMParts com at 866 595...

Page 251: ...the cover back onto the slot j DANGER of electric shock with easy AC units If the voltage terminals for phase L and neutral conductor N are reversed the connected 230 V 115 V voltage will be present at the easy interface There is a danger of electric shock if the plug is not properly connected or if conductive objects are inserted into the socket For Immediate Delivery call KMParts com at 866 595 ...

Page 252: ...ection is not possible Each memory card can hold one easy circuit diagram Information stored on the memory card is non volatile and thus you can use the card to archive transfer and copy circuit diagrams On the memory card you can save the circuit diagram all parameter sets of the function relays all display texts with functions the system settings debounce P buttons password retention on off card...

Page 253: ...ts without an on board keypad and LCD the circuit diagram is automatically transferred from the memory card to the EASY X when the power supply is switched on If the memory card contains an invalid circuit diagram the circuit diagram installed in the easy is retained easy500 EASY M 32K easy700 EASY M 32K 2 1 1 2 h With easy you can insert and remove the memory card even if the power feed is switch...

Page 254: ...contents of the memory card and replace it with the easy circuit diagram Press ESC to cancel h The memory card is detected when the card is inserted and you move from the main menu to the program menu As read access to EASY M 8K EASY M 16K and EASY M 32K cards is possible the card can only be removed in the Status display This ensures that the correct card is always detected Only the EASY M 32K me...

Page 255: ...to cancel DEVICE CARD CARD DEVICE DELETE CARD h Attention Once you have started the CARD r DEVICE transfer the following operation is initiated The RAM of the device is loaded from the card The internal program memory is cleared The data is written from the card to the internal retentive program memory This is carried out in blocks A complete program is not transferred to the RAM for space reasons...

Page 256: ...witch easy to RUN mode from the PC to test the program using the current wiring EASY SOFT BASIC provides extensive help on how to use the software X Start EASY SOFT BASIC and click on Help h You should only transfer data between the PC and easy using the special PC interface cable which is available as an optional accessory EASY PC CAB j DANGER of electric shock with easy AC units Only the EASY PC...

Page 257: ...splay operating unit easy500 and easy700 can be operated with a stand alone display operating unit In this configuration all the display information is transferred via the easy interface This has the advantage that easy can be operated remotely The texts in easy are backlit and displayed on the front of the operator or control panel in twice the size The display operating unit provides protection ...

Page 258: ... the device number Figure 93 Example of device version This device is of device version 01 The device version provides useful service information about the hardware version and the version of the operating system The device version is important for selecting the correct control relay for EASY SOFT BASIC h Card mode operation is not possible when using a stand alone display operating unit The inter...

Page 259: ...sy voltages while the device is in operation Messages from the easy system easy system messages on the LCD Explanation Remedy No display Power supply interrupted Switch on the power supply easy LCD faulty Replace easy Continuous display TEST AC Self test aborted Replace easy TEST EEPROM TEST DISPLAY TEST CLOCK ERROR I2C Memory card removed or not inserted correctly before saving Insert memory card...

Page 260: ...n using a memory card PROG INVALID easy memory card contains no circuit diagram Change the version of easy or change the circuit diagram on the memory card Circuit diagram on the memory card uses contacts relays that easy does not recognise Power flow display does not show changes to the rungs easy is in STOP mode Select RUN mode Association connection not fulfilled Check the circuit diagram and p...

Page 261: ...Replace easy Relay output Q does not switch and activate the load easy in STOP mode Select RUN mode No voltage at relay contact Check installation instructions check external wiring easy power supply interrupted easy circuit diagram does not activate relay output Broken wire easy relay is faulty Replace easy Possible situations when creating circuit diagrams Explanation Remedy For Immediate Delive...

Page 262: ...y starts only in operating mode STOP No circuit diagram in easy Load input circuit diagram Startup behaviour is set to the function Startup in operating mode STOP Set the startup behaviour in the SYSTEM menu LCD display showing nothing No power supply Switch on the power supply easy is faulty Press the OK button If no menu appears replace the easy Text displayed with too many spaces Enter text or ...

Page 263: ...28 1508GB Appendix Dimensions Figure 94 Dimensions of easy200 in mm for dimensions in inches see page 261 table 35 M4 7 5 35 5 7 5 90 102 110 47 5 56 5 58 45 4 5 For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 264: ...05 04 AWB2528 1508GB Figure 95 Dimensions of easy512 in mm for dimensions in inches see page 261 table 35 10 75 50 M4 35 75 71 5 90 102 110 47 5 56 5 58 45 4 5 For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 265: ...Table 35 Dimensions in inches 90 102 110 M4 107 5 75 16 25 16 25 47 5 56 5 58 45 4 5 mm inches mm inches 4 5 0 177 56 5 2 22 7 5 0 295 58 2 28 10 75 4 23 71 5 2 81 16 25 0 64 75 2 95 35 5 1 4 90 3 54 35 75 1 41 102 4 01 45 1 77 107 5 4 23 47 5 1 87 110 4 33 50 1 97 For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 266: ...d Climatic environmental conditions Cold to IEC 60068 2 1 Heat to IEC 60068 2 2 Ambient temperature Installed horizontally vertically 25 to 55 C 13 to 131 F Condensation Prevent condensation with suitable measures LCD display reliably legible 0 to 55 C 32 to 131 F Storage transport temperature 40 to 70 C 40 to 158 F Relative humidity IEC 60 068 2 30 5 to 95 non condensing Air pressure operation 79...

Page 267: ... 3 4 Class B Fast transient burst IEC EN 61000 4 4 severity level 3 2 kV power cables 2 kV signal cables High energy pulses surge easy AC IEC EN 61000 4 5 2 kV power cable symmetrical Surge easy DA easy DC easy AB IEC EN 61000 4 5 severity level 2 0 5 kV power cable symmetrical Line conducted interference IEC EN 61 000 4 6 10 V Dielectric strength Clearance and creepage distances EN 50178 UL 508 C...

Page 268: ...y of timing relays 1 of value Resolution Range s 10 ms Range M S 1 s Range H M 1 min Retentive memory Write cycles of the retentive memory minimum 1000000 Rungs basic units EASY512 easy700 128 a b 180 200 160 140 120 100 80 60 40 20 0 0 2 4 6 8 10 20 12 14 1 3 5 7 9 11 13 55 C 25 C 15 17 19 16 18 CSA Hazardous Locations CLASS I Division 2 Groups A B C and D Temperature Code T3C 160 C in 55 C ambie...

Page 269: ...2 AB EASY719 AB at 115 120 V AC 60 Hz Normally 40 mA 70 mA at 230 240 V AC 50 Hz Normally 20 mA 35 mA at 24 V AC 50 60 Hz Normally 200 mA normally 300 mA Voltage dips 20 ms IEC EN 61131 2 20 ms IEC EN 61131 2 Power loss EASY512 AB EASY719 AB EASY512 AC EASY719 AC at 115 120 V AC Normally 5 VA normally 10 VA at 230 240 V AC Normally 5 VA normally 10 VA at 24 V AC Normally 5 VA normally 7 VA EASY512...

Page 270: ...1 DC EASY 512 AB EASY719 AB Digital inputs 24 V AC Number 8 12 Status display LCD if provided LCD if provided 2 inputs I7 I8 usable as analog inputs 4 inputs I7 I8 I11 I12 usable as analog inputs Electrical isolation To power supply No No Between each other No No To the outputs Yes Yes Rated voltage L sinusoidal 24 V AC 24 V AC 0 signal 0 to 6 V AC 0 to 6 V AC 1 signal I7 I8 n 8V AC n 11 V DC I1 t...

Page 271: ...s 50 Hz 66B c ms 60 Hz Debounce OFF 20 ms 50 Hz 16B c ms 60 Hz 20 ms 50 Hz 16B c ms 60 Hz Max permissible cable length per input I1 to I8 with EASY719 also I9 to I10 Normally 40 m Normally 40 m EASY 512 AB EASY719 AB EASY 512 AC EASY618 AC E EASY719 AC Digital inputs 115 230 V AC Number 8 12 Status display LCD if provided LCD if provided Electrical isolation To power supply No No Between each othe...

Page 272: ... 20 ms 50 Hz 16B c ms 60 Hz 20 ms 50 Hz 16B c ms 60 Hz Delay time I7 I8 for 1 to 0 Debounce ON 160 ms 50 Hz 150 ms 60 Hz 80 ms 50 Hz 66B c ms 60 Hz Debounce OFF 100 ms 50 Hz 60 Hz 20 ms 50 Hz 16B c ms 60 Hz Delay time I7 I8 for 0 to 1 Debounce ON 80 ms 50 Hz 66B c ms 60 Hz 80 ms 50 Hz 66B c ms 60 Hz Debounce OFF 20 ms 50 Hz 16B c ms 60 Hz 20 ms 50 Hz 16B c ms 60 Hz Max permissible cable length per...

Page 273: ...1 1 mA at 12 V DC Delay time for 0 to 1 Debounce ON 20 ms 20 ms Debounce OFF Normally 0 3 ms I1 to I16 Normally 0 35 ms I7 I8 Normally 0 3 ms I1 to I6 I9 I10 Normally 0 35 ms I7 I8 I11 I12 Delay time for 1 to 0 Debounce ON 20 ms 20 ms Debounce OFF Normally 0 3 ms I1 to I16 Normally 0 15 ms I7 I8 Normally 0 4 ms I1 to I6 I9 to I10 Normally 0 2 ms I7 I8 I11 I12 Cable length unshielded 100 m 100 m EA...

Page 274: ...6 3 3 mA at 24 V DC R1 to R12 3 3 mA at 24 V DC I1 to I6 I9 I10 I7 I8 easy7 DC also I11 I12 2 2 mA at 24 V DC 2 2 mA at 24 V DC Delay time for 0 to 1 Debounce ON 20 ms 20 ms 20 ms Debounce OFF easy512 DC I1 to I8 easy6 DC R1 to R12 easy7 _DC I1 to I12 Normally 0 25 ms Delay time for 1 to 0 Debounce ON 20 ms 20 ms 20 ms Debounce OFF Normally 0 4 ms I1 to I16 Normally 0 2 ms I7 I8 Normally 0 4 ms R1...

Page 275: ...z 1 Pulse shape Square wave Mark to space ratio 1 1 EASY512 AB EASY512 DA EASY512 DC EASY719 AB EASY719 DA EASY719 DC EASY721 DC Analog input I7 I8 I11 I12 Number 2 4 Electrical isolation To power supply No No To the digital inputs No No To the outputs Yes Yes Input type DC voltage DC voltage Signal range 0 to 10 V DC 0 to 10 V DC Resolution analog 10 mV 10 mV Resolution digital 0 01 10 bit 1 to 1...

Page 276: ...DC EASY721 DC EASY512 R EASY618 RE EASY719 R EASY202 RE Number 4 6 2 Type of outputs Relay In groups of 1 1 2 Connection of outputs in parallel to increase the output Not permissible Protection for an output relay Miniature circuit breaker B16 or 8 A fuse slow Potential isolation to mains supply inputs Yes 300 V AC safe isolation 600 V AC basic isolation Mechanical lifespan switching operations 10...

Page 277: ...ps h 200000 operations Breaking capacity AC 15 250 V AC 3 A 600 Ops h 300 000 operations DC 13 L R F 150 ms 24 V DC 1 A 500 Ops h 200 000 operations Filament lamp load 1000 W at 230 240 V AC 25000 operations 500 W at 115 120 V AC 25000 operations Fluorescent tube with ballast 10 x 58 W at 230 240 V AC 25000 operations Conventional fluorescent tube compensated 1 x 58 W at 230 240 V AC 25000 operati...

Page 278: ...k capacity y k 1 Make break with B300 3600 360 VA DC Control Circuit Rating Codes Utilization category R300 Light Pilot Duty Max rated operational voltage 300 V DC Max thermal uninterrupted current with R300 1 A Maximum make break capacity with R300 28 28 VA EASY512 D T EASY620 DC E EASY72 Number of outputs 4 8 Contacts Semiconductors Semiconductors Rated voltage Ue 24 V DC 24 V DC Permissible ran...

Page 279: ... 5 A U Ue 1 V U Ue 1 V Short circuit protection Yes thermal detected via diagnostics input I16 I15 R16 R15 Short circuit tripping current for Ra F 10 mO 0 7 A F Ie F 2 A per output Max total short circuit current 8 A 16 A Peak short circuit current 16 A 32 A Thermal cutout Yes Yes Max switching frequency with constant resistive load RL 100 kO operations hour 40000 depends on program and load Paral...

Page 280: ...aneously and for the same time duration Status display of the outputs LCD display if provided EASY512 D T EASY620 DC E EASY72 T0 95 Q 3 x T0 65 3 x L R T0 95 1 ms R 48 O L 16 mH Utilization factor g 0 25 Relative duty factor 100 Maximum switching frequency f 0 5 Hz Maximum duty factor DF 50 Operations h 1500 DC13 T0 95 72 ms R 48 O L 1 15 H Utilization factor g 0 25 Relative duty factor 100 Maximu...

Page 281: ... Operations h Dependsonthe suppressor circuit Contact type Make contact Break contact easy500 easy700 Page Analog value comparator function relay A a A1 A16 A1 A16 104 Counter relay contact C c C1 C16 C1 C16 117 Text display function relay D D1 D16 D1 D16 137 7 day time switch function relay Ö ö Ö1 Ö8 Ö1 Ö8 143 easy input terminal I i I1 I8 I1 I12 83 0 signal I13 I13 Expansion status I14 245 Short...

Page 282: ...reak contact easy500 easy700 Page R R S Y Z Relay easy display easy500 easy700 Coil function Parame ters Analog value comparator function relay A A1 A16 A1 A16 j Counter relay contact C C1 C16 C1 C16 j j Text marker function relays D D1 D16 D1 D16 j j 7 day time switch function relay Ö Ö1 Ö8 Ö1 Ö8 j Marker auxiliary relay M M1 M16 M1 M16 j Marker auxiliary relay N N1 N16 N1 N16 j Operating hours c...

Page 283: ...ter 117 D display Text display 137 Ö week Software 7 day time switch 143 O operating time Operating hours counter 149 T timing relay Timing relay 154 Y year Year time switch 174 Z zero reset Master reset 181 Function relay coil Meaning of abbreviation Description C count input Counter input counter D direction input Counter direction counter H hold stop Stopping of timing relay stop timing relay R...

Page 284: ...r for I1 I1 F1 x Value F2 Factor 2 Gain factor for I2 I2 F2 x Value HY Hysteresis Switching hysteresis for value I2 Value HY applies to positive and negative hysteresis D Day Day I1 Input 1 1st setpoint comparison value I2 Input 2 2nd setpoint comparison value S Setpoint Setpoint limit value For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 285: ... displays were adapted for the function enhancements Parameter display of analog value comparator Parameter display of counters easy400 easy600 parameters easy500 easy700 parameters AA I1 AA BB I2 BB A1 A1 GE ANALOG AAw g n dA1 BBy b A1 GE I1 AA Æ F1 0 I2 BB æ F2 0 OS 0 HY 0 easy400 easy600 parameters easy500 easy700 parameters AAAA S AAAAA C1 C1 fAAAAg Ä sDIR n Ä sCNT d C1 Ä yRES b C1 N S AAAAA F...

Page 286: ...00 parameters Ö1 Ö1 AA BB AA BB A A ON ON OFF OFF fAA BBg n dÖ1 ON s n A OFFy b Ö1 A D AA BB ON OFF easy400 easy600 parameters easy500 easy700 parameters T1 T1 X X S S AA BB AA BB X w g S nAA BBn Ä sTRG dT1 yRES b T1 X S I1 AA BB I2 Type of memory card easy500 easy700 read write read write M 8K j j M 16K j M 32K j j j j For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 287: ...ements in your easy circuit diagram Contact behaviour The contact behaviour of any circuit element can be defined as either a break contact or a make contact Break contact elements are identified by a line above the identifier Exception jump Entry mode Entry mode is used to input or modify values when creating circuit diagrams or setting parameters for example Function relays Function relays can b...

Page 288: ...gs The EASY SOFT BASIC software allows you to control easy from your PC which is connected using the easy PC CAB cable Local expansion I O expansion with the expansion unit e g EASY620 DC TE installed directly on the basic unit The connector is always supplied with the expansion unit Memory card The memory card is used to store your easy circuit diagram together with its parameter and easy setting...

Page 289: ...e four cursor buttons rather than via external contacts The switch contacts of P buttons are connected up in the circuit diagram Parameters Parameters enable the user to set the behaviour of a function relay Possible values include switching times or counter setpoints They are set in the parameter display Power supply easy AB is supplied with an 24 V AC supply The terminals are labelled L and N ea...

Page 290: ...d basic unit via a two wire cable Retention Data is retained even after the easy power supply is switched off retentive data The following data is retentive easy circuit diagram Parameters setpoint values Texts System settings Password Actual values of marker relays timing relays counters selectable Retentive data See Retention Rungs Each line in the circuit diagram is a rung easy500 and easy700 c...

Page 291: ...4 Value comparator parameters compatibility 281 Value comparator two step controller 115 Value scaling 139 Analog input power supply 48 AND circuit 184 Approvals 264 B Basic circuit Maintained contact 184 Negation 183 184 Parallel circuit 185 Self latching 188 Series circuit 184 Two way circuit 187 Basic circuits 183 Break contact 78 277 Inverting 85 Bus system 62 Button ALT 70 DEL 70 OK 68 76 For...

Page 292: ...7 Checking 90 Coil field 81 Contact fields 81 Creation error handling 256 Cycle 235 Deleting 73 Display 68 81 easy operation 236 Elements 283 Enter 66 Evaluation 236 Fast entry 73 Grid 68 81 Internal processing 235 Load 82 246 251 252 Operating buttons 75 Overview 81 Rungs 81 Saving 82 246 249 250 252 Testing 71 90 Wiring 70 86 Clock accuracy 264 Clock battery backup time 264 Clock backup time 264...

Page 293: ...rs 281 Connect mode 283 Connecting 20 mA sensor 51 AC voltage 36 Analog inputs 46 Analog setpoint potentiometer 49 Brightness sensor 49 50 Bus system 62 Contactors and relays 53 DC voltage 37 Digital input 44 Expansion device 34 Frequency generators 51 High speed counters 51 Input 39 Neon bulbs 42 Output 53 Power supply 35 Proximity switch 44 Pushbutton actuators and switches 44 Relay outputs 54 T...

Page 294: ...r buttons 89 Deleting 85 Enter 84 Inverting 70 Overview 78 Contactor function inverse 93 Counter relay 117 Parameters 128 133 Counter value automatic reset 122 Counter value manual reset 122 Counters 117 122 Cascading 123 Compatibility of parameters 281 Counting frequency 120 Frequency 125 High speed 51 131 High speed circuit diagram evaluation 236 Maintenance 151 Operating hours 149 Retentive act...

Page 295: ... and outputs 238 Deleting retentive actual values 232 Detecting operating states 116 Device information 234 Device version 254 Dielectric strength 263 Dimensions 259 Display and operating unit 253 DST setting 214 E easy overview 15 16 EASY SOFT 82 252 Edge Falling 190 Falling evaluate 93 Rising 190 Rising evaluate 94 Electromagnetic compatibility EMC 263 Entry mode 283 Error handling During circui...

Page 296: ...33 Flashing 167 Frequency counters 125 Function block inputs list of names 280 Function relays 77 283 Counter high speed 131 Counters 117 Example 98 Frequency counters 125 List 277 List of all 278 List of names 279 Master reset 181 Operating hours counter 149 Overview 97 Parameters 211 Retention 230 Text display 137 Time switch 143 174 Timing relays 154 For Immediate Delivery call KMParts com at 8...

Page 297: ...increasing 43 Delay setting 222 Delay times 238 Expanding 59 Reaction time 244 Technical data 266 Terminals 83 Voltage range 41 46 Inrush current limitation 43 Inserting a new rung 70 Inside 235 Installation 31 Interface 246 284 Interference 41 Inverting 85 J Jumps 171 L Latching relay 96 LED display 22 List Contacts 277 Function relays 278 Relay 279 For Immediate Delivery call KMParts com at 866 ...

Page 298: ... 251 Inserting 248 Reading 251 Writing 250 Menu Changing menu level 68 Changing the language 209 Guidance 19 Language setting 64 Selecting main menu 20 System menu selection 20 Message INVALID PROG 253 256 System 255 Mode 284 Changing 71 Monitoring of expansion unit 245 Mounting 31 Screw fixing 33 Top hat rail 32 N NAND circuit 185 Neon bulbs 42 NOT circuit 183 184 For Immediate Delivery call KMPa...

Page 299: ... unit 253 Operation 19 75 76 OR circuit 185 Output 285 Connecting 53 Connecting relay outputs 54 Connecting transistor outputs 56 Contact 83 Delay times 238 Expanding 59 Reaction time 244 Relay 83 Reset 182 Overload 58 Monitoring with EASY D T 242 Overview 12 For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 300: ...atibility 281 Display 210 Function relays 211 Inhibit access 211 Power flow display 103 Password Activate 206 Change 207 Deactivate see Unlocking easy 207 Deleting 208 Protection 203 Protection removal 208 Scope 205 Setup 204 PC connection 252 Power flow display 72 90 103 Power supply 35 285 AC voltage 36 Analog input 48 DC voltage 37 Technical data 265 Program 76 Proper use 11 For Immediate Deliv...

Page 301: ...Relay coil Change 84 Coil function 84 91 Deleting 85 Enter 71 84 Relays Overview 79 Reset 96 Reset markers 182 Reset master 181 Retention 230 286 Memory 264 Permissible markers and function relays 230 Retention non volatile data storage 230 Retentive actual value deleting 232 Retentive behaviour On circuit diagram transfer 233 Setting 230 Transfer 232 RUN start behaviour 65 RUN STOP changeover 71 ...

Page 302: ...ing the time 213 Settings 203 Shift register 193 Short circuit 58 Monitoring with EASY D T 242 Signals analog 47 Single pulse 166 Stairwell lighting 199 Star delta starting 191 Startup behaviour 225 227 After the circuit diagram is deleted 226 Basic setting 226 228 Card 227 Possible faults 227 Setting 225 With upload download to card or PC 227 Status display 20 21 Status image register 236 Switch ...

Page 303: ... 176 Examples 146 Year 174 Timing relays 154 Compatibility of parameters 282 Flashing 167 Off delayed 162 On off delayed 164 On delayed 160 Operating modes 157 Single pulse 166 Time units 157 Top hat rail 32 Transfer behaviour expansion devices 244 Transfer cable 252 Transistor output technical data 274 Two step controllers 115 Two wire proximity switches 43 Type reference 17 U Unlocking easy 207 ...

Page 304: ...ry 19 Versions 15 Voltage range input 41 46 W Weekday setting 213 What happens If 255 Wiring 75 Backwards 237 Deleting 70 Enter 70 Wiring rules 92 X XOR circuit 187 Y Year time switch 174 For Immediate Delivery call KMParts com at 866 595 9616 ...

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