Mobiltech ZEUS200, Installation Manual

Page: 2 / 28

Zeus200 Installation manual
V 1.0.7 - 12/10/2020 Page 2 of 28
SUMMARY
1 Introduction ................................................................................................................. 3
1.1 Security information .................................................................................................. 3
1.1.1 Destination of use (intended purpose) .................................................................. 3
1.1.2 Safety and correct mounting ................................................................................ 3
1.1.3 General rules ..................................................................................................... 4
1.1.3.1 Positioning of the display / control panel ........................................................ 4
1.1.3.2 Generator placement ................................................................................... 4
1.1.3.3 Fuel supply ................................................................................................. 4
1.1.3.4 Fuel quality ................................................................................................. 4
1.1.3.5 Exhaust gas ................................................................................................ 5
1.1.3.6 Combustion air inlet ..................................................................................... 5
1.1.3.7 General notes ............................................................................................. 5
1.1.3.8 Danger of injury, fire and intoxication ............................................................ 5
1.1.3.9 Safety rules for assembly and operation ......................................................... 5
1.1.3.10 Exemptions from safety and accident prevention requirements ......................... 6
1.2 Certifications and approvals ....................................................................................... 6
1.3 Package contents ...................................................................................................... 7
1.4 Unpacking and preparations ....................................................................................... 7
2 Mounting ...................................................................................................................... 8
2.1 Generator ................................................................................................................ 8
2.1.1 Components list ................................................................................................. 8
2.1.2 Mounting instruction ........................................................................................... 9
2.2 Filter and external pump .......................................................................................... 10
2.2.1 Components list ............................................................................................... 10
2.2.2 Mounting instruction ......................................................................................... 10
2.3 Exhaust gas line ..................................................................................................... 12
2.3.1 Components list ............................................................................................... 12
2.3.2 Mounting instruction ......................................................................................... 12
2.4 Fuel supply line ...................................................................................................... 13
2.4.1 Components list ............................................................................................... 13
2.4.2 Mounting instruction ......................................................................................... 13
2.5 Electrical system ..................................................................................................... 15
2.5.1 Components list ............................................................................................... 15
2.5.2 Element identification ....................................................................................... 16
2.5.3 Electrical diagram ............................................................................................. 17
2.5.4 Generator connections ...................................................................................... 18
2.5.5 External water pump connection, coolant sensor and provision for flow switch ......... 18
2.5.6 Display unit connections .................................................................................... 19
2.5.7 Temperature sensor connections ........................................................................ 19
2.5.8 Solar panel / Wind generator connections (optional) ............................................. 19
2.5.9 Secondary battery connections 12V/24V (optional) ............................................... 20
2.5.10 Primary battery connections ........................................................................... 20
2.5.11 Connection of the D + / + 15 subkey .............................................................. 20
2.6 First start-up .......................................................................................................... 21
2.6.1 Loading of the cooling system ............................................................................ 21
2.6.2 Loading of fuel system ...................................................................................... 21
2.6.3 Battery type selection ....................................................................................... 22
3 Installer Menu ............................................................................................................ 24
3.1 Menu activation ...................................................................................................... 24
3.2 Alarm pop-up reset ................................................................................................. 25
3.3 Historical of alarms ................................................................................................. 25
4 Fault or malfunctions .................................................................................................. 26
5 Technical data ............................................................................................................ 28
6 Warranty .................................................................................................................... 28
7 References ................................................................................................................. 28