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Zeus200 

                                     

      Installation manual 

V 1.0.7 - 12/10/2020 

          Page 5 of 28 

1.1.3.5

 

Exhaust gas 

 

 

The  exhaust  gas  outlet  shall  be  placed  in  such  a  way  to  prevent  exhaust  gases  from 
entering  the  passenger  compartment  by  means  of  ventilation  devices,  air  vents  or 
windows. Position the through-hull for unloading on the side or on the stern of the hull so 
that it remains above the waterline.  

 
 

1.1.3.6

 

Combustion air inlet 

 

 

The  air  enters  through  the  generator  slots;  the  generator  must  be  placed/protected  in 
order to avoid the slots be blocked by any object. 

 

The  air  for  combustion  of  the  generator  must  not  be  drawn  in  from  the  passengers 
compartment. 

 
 

1.1.3.7

 

General notes  

 

 

Use 

only  PB  /  AGM  /  GEL  and  LiFeP04  batteries

,  selecting  the  correct  charging 

algorithm from the control unit. 

 

Recommended  capacity:  from  100  to  500Ah. 

Do  not  use  in  any  circumstance  old 

batteries

 as they could cause the Zeus200 generator to malfunction. 

 

The manufacturer is not responsible for the battery status nor for an incorrect selection of 
the type of recharge. 

 

It is not allowed to clean the generator with a pressure washer, using high pressure water 

 

The generator can not work if immersed in water or other liquids. 

In case of diving the 

warranty will no longer be valid

 

 

The  warranty  is  valid  only  if  the  legal  regulations,  additional  regulations  and  safety 
regulations  are  complied  with.  Failure  to  comply  with  the  law  and  safety  regulations,  as 
well  as  repairs  carried  out  by  unauthorized  personnel,  even  if  with  original  spare  parts, 
relieves Mobil Tech Srl of any responsibility. 

 

The law is binding and also applies in countries where there are no specific rules. 

 

If  the  generator  is  not  assembled  by  the  vehicle  manufacturer,  but  is  subsequently 
installed, these assembly instructions must be observed. 

 

If  the  generator  is  installed  on  ships  not  subject  to  vehicle  registration  regulations,  the 
assembly instructions and the applicable standards for the respective categories must be 
observed. 

 

Other assembly requirements are indicated in the relevant paragraphs of this manual 

 
 

1.1.3.8

 

Danger of injury, fire and intoxication 

 

 

Before starting any operation, disconnect the vehicle battery. 

 

Before carrying out any maintenance action, switch off the generator and allow all the hot 
parts to cool down. 

 

It is not allowed to use the generator in closed places, e.g. garages, underground garages 
or car park. 

 
 

1.1.3.9

 

Safety rules for assembly and operation 

 

 

The  Zeus200  generator  can  be  assembled,  verified  and  repaired  only  by  the  Mobil  Tech 
authorized personnel, in compliance with these assembly instructions or, if necessary, with 
particular assembly instructions. 

 

Repairs carried out by third parties not authorized by the manufacturer and / or with non-
original  spare  parts  can  be  dangerous  and  are  therefore  not  permitted;  they  also 
invalidate the approval of the generator. 

 

It is not allowed: 

o

 

To make changes to the heating system  

o

 

To use non-Mobil Tech spare parts 

Summary of Contents for ZEUS200

Page 1: ...S200 BD Power Supply Diesel IMPORTANT As reported in the warranty conditions available on our website the warranty becomes void if the instructions in the installation manual are disregarded More info...

Page 2: ...Components list 10 2 2 2 Mounting instruction 10 2 3 Exhaust gas line 12 2 3 1 Components list 12 2 3 2 Mounting instruction 12 2 4 Fuel supply line 13 2 4 1 Components list 13 2 4 2 Mounting instruc...

Page 3: ...e of use causes the immediate loss of legal and or commercial warranty The following situations entail the loss of warranty and liability claims by the manufacturer Inappropriate assembly Use of faste...

Page 4: ...When using a separate fuel tank separate the filler neck must not be placed in the passenger compartment and must be fitted with a perfect closing cap to prevent leakage The filler neck must be clearl...

Page 5: ...comply with the law and safety regulations as well as repairs carried out by unauthorized personnel even if with original spare parts relieves Mobil Tech Srl of any responsibility The law is binding a...

Page 6: ...lar must not be occupied by other objects and must be absolutely clear Above or near the generator it is forbidden to store or transport flammable objects fuel cans oil cans sprays gas cartridges fire...

Page 7: ...erator Discharge Power Electricity 10 1 trough hull 11 1 drain pipe 24 28 12 1 600mm dip tube 13 1 fuel Rilsan pipe 2x4mm 14 1 user manual 15 1 installer manual 16 1 fuel pump generator cable 17 1 ext...

Page 8: ...2 1 Generator 2 1 1 Components list Code Description N 1 Z200BD12 Zeus200 generator 1 pc Envelope 1 Code Description N 2 Z200 10 001 Inox generator bracket 50x150mm thickness 4mm 4 pcs 3 Z 01 011 Scr...

Page 9: ...are no objects inside the installation compartment that can move and hit the Zeus200 generator 6 To install the Zeus200 generator use the 4 brackets 2 fixing them with screws 3 and washers 4 or create...

Page 10: ...rline fit the supplied water filter 1 The filter must be positioned so that it can be checked and if necessary cleaned or replaced 2 Immediately after the filter place the supplied external water pump...

Page 11: ...oise Installation notes _______________________________________________________________________ _______________________________________________________________________ ________________________________...

Page 12: ...6x18x2mm A4 1 pc 8 Z 01 034 Nut M6 A4 1 pz 2 3 2 Mounting instruction 1 The drain line must be directed towards the stern or the side of the boat The exhaust line must not pass under the generator as...

Page 13: ...drain hose reaches temperatures above 200 C so make sure that it cannot come into contact with anything The thermal bandage must be handled with gloves and must be immersed in water before use in orde...

Page 14: ...of the circuit Use the 6 clamps 7 9 for the intermediate connections between the fuel rubber hose and the rilsan hose 7 Mount the fuel pump near the tank in longitudinal position compared to the hull...

Page 15: ...le 2x6mm l 1 5mt 1 pc 6 Z1 2 11 017 Cable for generator and fuel pump wiring L 6 mt 1 pc Envelope 5 Code Description N 7 Z 02 009 Nylon cable tie 130x2 5mm 1 pc 8 Z 02 010 Nylon cable tie 200x4 8mm 10...

Page 16: ...ired for installation The following picture shows the cable entries on the front side of the control unit the table shows the types of cables to be passed through each cable entry In case of unused en...

Page 17: ...re 6mm 1 2 Generator Red wire 6mm 1 3 Generator Brown wire 4mm 1 4 Generator Green wire 4mm 1 5 Sola panel opt Negative 2 6 Solar panel opt Positive 3 7 Engine battery opt Negative 5 8 Engine battery...

Page 18: ...n the clamp spring insert a slotted screwdriver in the rectangular seat as shown and remove the screwdriver after the cable has been positioned Then check the perfect seal by pulling the cable outward...

Page 19: ...sor connections Using the appropriate cable 1 pag 15 perform the following operations 1 Place the sensor in the battery compartment but not on the battery securing it using the special adhesive 2 Pass...

Page 20: ...gine battery Note For battery selection follow carefully the instruction given in chapter First start up 2 5 10 Primary battery connections 12V model Z200BD12 24V model Z200BD24 Using the appropriate...

Page 21: ...ator itself Check that inlet and outlet pipes are correctly connected and blocked and that the seacock safety valve is open The pump works strictly in the presence of water and not dry In the event of...

Page 22: ...Battery EE_VEoCBatt1 1 14 2V 25 C 28 4V 25 C EE_VLB 7 12 2V 23 8V EE_VELB 6 13 5V 13 5V EE_Tabs 0 1h 1h EE_VExitFloat 19 12 5V 25V ON OFF Lead Acid Free FLOOD Primary battery EE_VEoCBatt1 0 14 8V 25 C...

Page 23: ...y Now the generator is ready to be used Activate the automatic or manual mode as described in the user manual Installation notes _______________________________________________________________________...

Page 24: ...rst line of the menu also shows the data HS of the heat sink temperature With the Zeus 150 generator running at full speed an HS temperature above the outlet temperature OUT is an indication of the pr...

Page 25: ...e update and the checks performed by the system It is also possible to reset the error by pressing the reset button at the bottom left ATTENTION pressing the reset button will also reset timers mode a...

Page 26: ...ntilated place Display shows Engine batt low Low voltage of engine battery Turn on the generator and force the charge on the engine battery Switch on vehicle s engine if possible Display shows Too low...

Page 27: ...erature too high Wait for the coolant temperature to drop Display shows Water outlet probe error Fault or lack of connection with outlet water probe Check sensor connection and operation Display shows...

Page 28: ...thermal delta energy production varies according to the sea temperature Furthermore the system can be conditioned by other factors that modify combustion and efficiency such as humidity and air rarefa...

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