LEAB Clayton Power 1012 User Manual Download Page 1

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LEAB Automotive GmbH

Thorshammer 6
DE-24866 Busdorf

User Manual
Version: 2.0
Issue date: 17.01.2019

G3 Sine Wave Inverters from

1012, 1024, 1312, 1512, 1524, 2012, 2324

Lightweight and compact sine wave inverter with switching power supply
technology

User Manual

Summary of Contents for Clayton Power 1012

Page 1: ...hammer 6 DE 24866 Busdorf User Manual Version 2 0 Issue date 17 01 2019 G3 Sine Wave Inverters from 1012 1024 1312 1512 1524 2012 2324 Lightweight and compact sine wave inverter with switching power supply technology User Manual ...

Page 2: ... This manual is intended for professionals in the automotive electrical field Throughout the manual you will be alerted to warnings and safety notices about potential hazards associated with handling the device The colours and signal words indicate the severity of the hazard Signal word Meaning DANGER Warns of imminent danger resulting in death or serious injury WARNING Warns of a potentially dang...

Page 3: ...as switching power supply technology and is suitable for mobile and stationary use The G3 sine wave inverter converts DC voltage 12 V 24 V into sinusoidal AC voltage with which sensitive consumers are supplied Any modifications to the device or its components are prohibited and do not conform to its intended use Observe the following safety instructions Device defect due to incorrect installation ...

Page 4: ...90 Internal consumption Normal idling speed 10 W 15 W Idling with search mode 2 W Standby mode 5 mA Operating temperature Max operating temperature 50 C Min operating temperature 20 C Switch off temperature 80 C Output voltage AC Nominal voltage 230 V Voltage tolerance 10 5 Frequency 50 Hz Frequency form Sine Max distortion THD 3 Input voltage DC Nominal voltage of the battery 12 V Max input volta...

Page 5: ... 000 W 3 000 W 3 000 W Overload 10 s 1 500 W 1 800 W 3 000 W Overload 15 min 1 200 W 1 700 W 2 500 W Degree of efficiency 90 Internal consumption Normal idling speed 10 W 15 W Idling with search mode 2 W Standby mode 5 mA Operating temperature Max operating temperature 50 C Min operating temperature 20 C Switch off temperature 80 C Output voltage AC Nominal voltage 230 V Voltage tolerance 10 5 Fre...

Page 6: ... housing LxWxH 299 x 198 2 x 116 mm 376 x 198 2 x 116 mm Dimensions housing with connections LxWxH 334 x 198 2 x 116 mm 412 x 198 2 x 116 mm Weight 6 kg 7 5 kg 4 Package Contents Package contents G3 sine wave inverter x1 AC output plug Neutrik NAC3FCB model grey x1 Phoenix plug MSTB 2 5 3 ST 5 08 green x1 Manual x1 5 About the Inverter Details No Description 1 Inverter LED blue 2 On off button 3 B...

Page 7: ...is low C Orange Illuminates when remote switch is on D Not assigned Details and connections No Description 4 Connection positive terminal of the battery 5 Connection negative terminal of the battery 6 Data connection model RJ12 6P6C 7 Data connection model RJ12 6P6C 8 Data connection Phoenix model 9 AC inverter output Neutrik model Control displays between the data slots ...

Page 8: ...s 5 mm Ø The device is mounted 7 Installation Determining the Cable Cross section of the Input Lead DC The following table shows the required cable cross sections in relation to the respective cable length Select the cross sections so that the voltage drop to the inverter is no more than 250 mV To avoid voltage dips select a higher cable cross section for consumers with high starting currents e g ...

Page 9: ... with a suitable fuse Model Fuse 1012 125 A slow blow 1024 80 A slow blow 1312 175 A slow blow 1512 175 A slow blow 1524 100 A slow blow 2012 250 A slow blow 2324 150 A slow blow 5 Connect the positive terminal of the inverter to the positive terminal of the battery The battery is connected Connecting the Remote Switch To connect an external remote switch perform the following steps 1 Connect an e...

Page 10: ...The inverter converts the DC voltage supplied by a connected battery into sinusoidal AC voltage 230 V Switching on The inverter is mounted and installed To switch on the device perform the following steps 1 Press the on off button for 2 seconds Red and blue LEDs illuminate Red LED goes out Blue LED illuminates and indicates the start process Blue LED lights up continuously AC voltage is activated ...

Page 11: ...e The standby mode cannot be activated or deactivated via an external remote switch The standby mode is not suitable for lithium batteries Activating the Standby Mode To activate the standby mode perform the following steps The device is switched off 1 Press the on off button until the blue and red LEDs illuminate The standby mode remains active until it is deactivated The standby mode is activate...

Page 12: ...erature sensor 2 Ground Ground consumer fused 3 Temp X1 Temperature sensor 4 Sync_In Out Not assigned 5 Data Single wire communication Clayton 6 Remote Connection for connecting an external on off switch Plug Phoenix Combicon Pin Signal Description 1 Data Single wire communication Clayton 2 Remote Connection for connecting an external on off switch 3 Not assigned ...

Page 13: ...Off Battery voltage OK Steady light Low battery voltage to prevent battery draining the device switches off after 1 minute Battery voltage too high Blue and red LED Description Flickering Remote and mains switch on the device switched on at the same time NTC error internal temperature sensor Overvoltage in the internal high voltage DC connection Defect in half of the bridge circuit Defect in the e...

Page 14: ...ik Plug Page 13 of 18 12 Mount Neutrik Plug Use the following plug to connect the consumers AC output plug type Neutrik NAC3FCB grey Connections Cable preparation Sleeve Insert Clamp sleeve Screw connection Coding type B grey ...

Page 15: ...posed of with household waste Take it to a recycling point or send it to your point of sale 14 EU Declaration of Conformity The G3 sine wave inverter in models 1012 1024 1312 1512 1524 2012 2324 complies with the requirements of the following directives 2014 30 EC EMC 2014 35 EC LVD 2011 65 EC RoHS The current and complete document is available on request from techdoc leab eu ...

Page 16: ...ount The greater the battery capacity the longer the inverter can be operated without having to recharge the batteries Undersized batteries are often drained too deeply This reduces their efficiency and the service life of the batteries The main causes of premature ageing and defects are insufficient capacity insufficient charging and battery maintenance Wiring the Battery Only connect batteries o...

Page 17: ...tenance of the Battery Lead acid batteries must be maintained at regular intervals The battery must be maintained at least once a month in hot seasons and quarterly in cold seasons Older batteries should be checked every 14 days Maintenance of Open Batteries With open batteries check the condition of the liquid and measure the acid density with an acid syphon To increase battery life make sure the...

Page 18: ...p the acid level Maintenance of Sealed Batteries Sealed batteries require little maintenance An inspection is limited to measuring the battery voltage Storing the Battery Store batteries in a cool but frost free and dry environment To prevent the battery from freezing ensure continuous trickle charging in cold conditions Never store batteries in a discharged state If stored for a long time check t...

Page 19: ...User Manual Appendix Page 18 of 18 Notes ...

Page 20: ...LEAB Automotive GmbH Thorshammer 6 DE 24866 Busdorf Germany Tel 49 0 4621 9 78 60 0 Fax 49 0 4621 9 78 60 260 Email anfrage leab eu Web www leab eu ...

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