Mobiltech ZEUS200 Installation Manual Download Page 1

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Thermoelectric Generator

INSTALLATION MANUAL

ZEUS200 BD

Power Supply: Diesel

IMPORTANT

As reported in the warranty conditions available on our
website, the warranty becomes void if the instructions in the

installation manual are disregarded.
More information can be found on chapter 6 of this manual.

Summary of Contents for ZEUS200

Page 1: ...S200 BD Power Supply Diesel IMPORTANT As reported in the warranty conditions available on our website the warranty becomes void if the instructions in the installation manual are disregarded More info...

Page 2: ...Components list 10 2 2 2 Mounting instruction 10 2 3 Exhaust gas line 12 2 3 1 Components list 12 2 3 2 Mounting instruction 12 2 4 Fuel supply line 13 2 4 1 Components list 13 2 4 2 Mounting instruc...

Page 3: ...e of use causes the immediate loss of legal and or commercial warranty The following situations entail the loss of warranty and liability claims by the manufacturer Inappropriate assembly Use of faste...

Page 4: ...When using a separate fuel tank separate the filler neck must not be placed in the passenger compartment and must be fitted with a perfect closing cap to prevent leakage The filler neck must be clearl...

Page 5: ...comply with the law and safety regulations as well as repairs carried out by unauthorized personnel even if with original spare parts relieves Mobil Tech Srl of any responsibility The law is binding a...

Page 6: ...lar must not be occupied by other objects and must be absolutely clear Above or near the generator it is forbidden to store or transport flammable objects fuel cans oil cans sprays gas cartridges fire...

Page 7: ...erator Discharge Power Electricity 10 1 trough hull 11 1 drain pipe 24 28 12 1 600mm dip tube 13 1 fuel Rilsan pipe 2x4mm 14 1 user manual 15 1 installer manual 16 1 fuel pump generator cable 17 1 ext...

Page 8: ...2 1 Generator 2 1 1 Components list Code Description N 1 Z200BD12 Zeus200 generator 1 pc Envelope 1 Code Description N 2 Z200 10 001 Inox generator bracket 50x150mm thickness 4mm 4 pcs 3 Z 01 011 Scr...

Page 9: ...are no objects inside the installation compartment that can move and hit the Zeus200 generator 6 To install the Zeus200 generator use the 4 brackets 2 fixing them with screws 3 and washers 4 or create...

Page 10: ...rline fit the supplied water filter 1 The filter must be positioned so that it can be checked and if necessary cleaned or replaced 2 Immediately after the filter place the supplied external water pump...

Page 11: ...oise Installation notes _______________________________________________________________________ _______________________________________________________________________ ________________________________...

Page 12: ...6x18x2mm A4 1 pc 8 Z 01 034 Nut M6 A4 1 pz 2 3 2 Mounting instruction 1 The drain line must be directed towards the stern or the side of the boat The exhaust line must not pass under the generator as...

Page 13: ...drain hose reaches temperatures above 200 C so make sure that it cannot come into contact with anything The thermal bandage must be handled with gloves and must be immersed in water before use in orde...

Page 14: ...of the circuit Use the 6 clamps 7 9 for the intermediate connections between the fuel rubber hose and the rilsan hose 7 Mount the fuel pump near the tank in longitudinal position compared to the hull...

Page 15: ...le 2x6mm l 1 5mt 1 pc 6 Z1 2 11 017 Cable for generator and fuel pump wiring L 6 mt 1 pc Envelope 5 Code Description N 7 Z 02 009 Nylon cable tie 130x2 5mm 1 pc 8 Z 02 010 Nylon cable tie 200x4 8mm 10...

Page 16: ...ired for installation The following picture shows the cable entries on the front side of the control unit the table shows the types of cables to be passed through each cable entry In case of unused en...

Page 17: ...re 6mm 1 2 Generator Red wire 6mm 1 3 Generator Brown wire 4mm 1 4 Generator Green wire 4mm 1 5 Sola panel opt Negative 2 6 Solar panel opt Positive 3 7 Engine battery opt Negative 5 8 Engine battery...

Page 18: ...n the clamp spring insert a slotted screwdriver in the rectangular seat as shown and remove the screwdriver after the cable has been positioned Then check the perfect seal by pulling the cable outward...

Page 19: ...sor connections Using the appropriate cable 1 pag 15 perform the following operations 1 Place the sensor in the battery compartment but not on the battery securing it using the special adhesive 2 Pass...

Page 20: ...gine battery Note For battery selection follow carefully the instruction given in chapter First start up 2 5 10 Primary battery connections 12V model Z200BD12 24V model Z200BD24 Using the appropriate...

Page 21: ...ator itself Check that inlet and outlet pipes are correctly connected and blocked and that the seacock safety valve is open The pump works strictly in the presence of water and not dry In the event of...

Page 22: ...Battery EE_VEoCBatt1 1 14 2V 25 C 28 4V 25 C EE_VLB 7 12 2V 23 8V EE_VELB 6 13 5V 13 5V EE_Tabs 0 1h 1h EE_VExitFloat 19 12 5V 25V ON OFF Lead Acid Free FLOOD Primary battery EE_VEoCBatt1 0 14 8V 25 C...

Page 23: ...y Now the generator is ready to be used Activate the automatic or manual mode as described in the user manual Installation notes _______________________________________________________________________...

Page 24: ...rst line of the menu also shows the data HS of the heat sink temperature With the Zeus 150 generator running at full speed an HS temperature above the outlet temperature OUT is an indication of the pr...

Page 25: ...e update and the checks performed by the system It is also possible to reset the error by pressing the reset button at the bottom left ATTENTION pressing the reset button will also reset timers mode a...

Page 26: ...ntilated place Display shows Engine batt low Low voltage of engine battery Turn on the generator and force the charge on the engine battery Switch on vehicle s engine if possible Display shows Too low...

Page 27: ...erature too high Wait for the coolant temperature to drop Display shows Water outlet probe error Fault or lack of connection with outlet water probe Check sensor connection and operation Display shows...

Page 28: ...thermal delta energy production varies according to the sea temperature Furthermore the system can be conditioned by other factors that modify combustion and efficiency such as humidity and air rarefa...

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