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MK Diamond Products 160028, Owner'S Manual & Parts List

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MK Diamond Products 160028 Owner'S Manual & Parts List Download Page 3

3

TABLE OF CONTENTS  

SAFETY

Safety Messages 

4 

Damage Prevention Message 

4 

General Safety Precautions 

4-7 

California Proposition 65 Message  

8

Electrical Requirements and Grounding Instructions  

9

Electric Motor Safety 

10-12

Safety Label Locations 

13

Product Specifications 

14 

UNPACKING, TRANSPORT

Unpacking 15 

Contents 15 

Transport 15 

 

STARTUP, ADJUSTMENT, OPERATION and SHUTDOWN 

Cutting Head Installation 

16 

Diamond Blade Installation  

16-17

Adjustable Cutting Guide Installation 

18

Splash Guard Installation 

18

Pre-Start Inspection 

18 

Water Pump Preparation 

19

Setup for Operation 

20

Adjustment & Operation 

21

Cleanup 22-23

Lockout 23 

MAINTENANCE AND TROUBLESHOOTING 

Maintenance 23-24

Blade Dressing 

24

Motor Brush Change Out 

25

Troubleshooting 26-28

EXPLODED VIEW AND PARTS LIST 

Exploded View & Parts List 

30-33

 

ACCESSORIES ORDERING and RETURN INSTRUCTIONS 

Accessories 34 

Ordering Information 

36 

Return Material Policy 

36 

Packaging Instructions 

36

Authorized Service Centers 

36

Contact & Warranty 

37

 

Summary of Contents for 160028

Page 1: ...OWNER S MANUAL PARTS LIST www mkdiamond com Caution Read all safety and operating instructions before using this equipment This parts list MUST accompany the equipment at all times Revision 208 Manual...

Page 2: ...maintain your MK 377EXP Saw safely and correctly Please take the time to famil iarize yourself with the MK 377EXP Saw by reading and reviewing this manual Read and follow all safety operating and mai...

Page 3: ...tion 16 Diamond Blade Installation 16 17 Adjustable Cutting Guide Installation 18 Splash Guard Installation 18 Pre Start Inspection 18 Water Pump Preparation 19 Setup for Operation 20 Adjustment Opera...

Page 4: ...symbol and one of three words DANGER WARNING or CAUTION DANGER You WILL be KILLED or SERIOUSLY INJURED if you DO NOT follow directions WARNING You CAN be KILLED or SERIOUSLY INJURED if you DO NOT foll...

Page 5: ...er dust removal Use dust collection system when applicable NEVER operate the machine in an explosive atmosphere or near combustible materials Sparks from the cutting action of this machine can ignite...

Page 6: ...angerous or hazardous environments DO NOT use power tools in damp or wet locations nor expose them to rain Always keep the work area well lighted REMOVE ADJUSTING KEYS AND WRENCHES KEEP WORK AREA CLEA...

Page 7: ...sconnect any emergency or safety devices These devices are intended for operator safety Disconnection of these devices can cause severe injury bodily harm or even death Disconnection of any of these d...

Page 8: ...niosh topics respirators Observe OSHA regulations for respirator use 29 C F R 1910 134 Visit http www osha gov for more information Some dust created by power sanding sawing grinding drilling and othe...

Page 9: ...ry DO NOT connect the equipment grounding conductor to a live terminal Check with a qualified electrician or service personnel if the grounding instructions are not completely understood or if in doub...

Page 10: ...the electric motor refer to your electric motor instruction book let furnished with the electric motor Protect the electric motor from dust as much as possible and keep ventilating openings clean Befo...

Page 11: ...ptacle Supporting Surface Power Tool Drip Loop Power Cord Drip Loop Information WARNING ON WARNING Use only extension cords that are intended for outdoor use These extension cords are identified by a...

Page 12: ...ndersized extension cords will be repaired or replaced totally at the customer s expense There will be no warranty claim To choose the proper extension cord Locate the length of extension cord needed...

Page 13: ...aining Crystalline Silica Employ Dust Controls and Protection per OSHA NIOSH MSHA WARNING Label 164202 Part 164202 For Your Own Safety Read Instruction Manual Before Operating Saw Wear Eye Protection...

Page 14: ...are listed in the table below Voltage 120v Motor Amperage 5 Frequency 50 60Hz RPM 5500 rpm Horse Power 1 2 hp The MK 377EXP uses a seven 7 inch 178mm diameter wet cutting continuous rim MK Diamond bl...

Page 15: ...ll other warranties express or implied 2010 All Rights reserved MK Diamond Products Inc P N 155037 MK Warranty Card 02 10 mK diamoNd warraNty 1315 Storm Parkway Torrance CA 90509 USA www mkdiamond com...

Page 16: ...ree Cutting Head Retaining Screws using a Phillips Screwdriver B Loosen the Blade Guard Retaining Knob and open the Blade Guard A Loosen the Blade Guard Retaining Wingnut C Place the Shaft Wrench on t...

Page 17: ...and tighten the Blade Guard Retaining Knob G Install the Outer Flange and Retaining Nut install the Shaft Wrench and Blade Wrench as shown in Step D and tighten the Retaining Nut I Tighten the Blade G...

Page 18: ...Movable Cutting Table and Ruler Stop B Place the Adjustable Cutting Guide onto the Movable Cutting and tighten the retaining thumbscrew SPLASH GUARD INSTALLATION A Remove Thumbscrew and washer from b...

Page 19: ...MK 377EXP for damage ensure the cord is free of cracks or cuts D Fill the Water Pan with clean water covering Pump suction this should be done periodically during cutting E Connect the Water Pump pow...

Page 20: ...could cause premature failure 3 Before connecting the MK 377EXP to a power supply be sure the voltage cycle and phase of the job site power source meet the requirements in the table below 4 Use an ap...

Page 21: ...designed CAUTION A Loosen the retaining thumbscrew and place the Adjustable Cutting Guide to the desired cut length and tighten thumbscrew B Place the tile against the Ruler Stop and Cutting Guide C...

Page 22: ...ble Federal State and Local laws C Clean the Water Pump of all debris Refer to water pump manual for more detail E Run the MK 377EXP until clear water is seen at the blade cooling ports Approx 1 minut...

Page 23: ...CE Monthly Maintenance The following maintenance should be performed monthly B Clean the Motor Shaft A Remove and clean the Inner and Outer Flanges and the Blade Retaining Nut C Lubricate the Motor Sh...

Page 24: ...he blade to wander or bend giving the illusion of an alignment problem When this occurs the blade will need to be dressed The diamond blade can be dressed using the MK Dressing Stick part 152972 and b...

Page 25: ...151774 WARNING A Locate and loosen one Motor Brush Housing Cover using a flat head screwdriver B Remove the Motor Brush Housing Cover C Remove the old Motor Brush D Clean the Motor Brush Housing using...

Page 26: ...k for proper rotation C Ensure the Blade Core is not bent and Arbor is not out of round D Verify the blade is correct for the material being used COOLING FLOW A Check that the Cooling Flow Adjusting V...

Page 27: ...hould be rodded until all ports are free of foreign debris NOTE D Remove the Blade Guard Intake Fitting E Clean the Blade Guard Intake Fitting F Locate the Blade Guard Cooling Channels G Rod Cooling C...

Page 28: ...ugs are fully connected C Check to see if the Ground Fault Circuit Interrupter GFCI tripped D Verify the circuit breaker is at least 20 amps if not move to 20 amp circuit E Verify circuit breaker not...

Page 29: ...29 NOTES...

Page 30: ...30 MK 377EXP SAW EXPLODED VIEW 1 2 3 4 5 6 7 8 9 10 11 12 13 MK 377EXP SAW P N 160028...

Page 31: ...WING 1 4 20X1 2 151888 1 5 WASHER FLAT SAE 1 4 151915 1 6 WRENCH TILESAW 11 16 OPEN END 153450 1 7 CLAMP HOSE 1 4 1 2 FLOW 154394 1 8 PUMP WATER 115V 60HZ 155987 VP 1 9 CLIP CORD 1 4 PUSH MOUNT 15725...

Page 32: ...32 MK 377EXP SAW EXPLODED VIEW 1 2 3 4 5 7 8 10 12 13 17 18 19 20 21 23 11 6 14 16 24 25 26 4 6 6 8 8 REPLACEMENT BRUSH SET PART NUMBER 151774 9 15 22 MK 377EXP SAW P N 160028...

Page 33: ...11 CASTING BLD GRD 7 COMP 154811 1 12 FITTING 1 8 MNPT X 1 4 BARB 155809 1 13 SCREW FLAT HEAD 1 4 20 X 1 2 PHIL 155812 7 14 TABLE COMPOSITE 377EXP 156536 1 15 ASSEMBLY ROLLER WHEEL 156586 1 16 BEARING...

Page 34: ...Protractor 6 Dressing Stone 7 Ground Fault Circuit Interrupter 8 Stand for 7 Tile Saw 139295 Premium grade Diamond Blade for smooth chip free cutting on tile 139311 Supreme grade diamond blade for har...

Page 35: ...35 NOTES...

Page 36: ...able Cutting Guide Other Accessories are not required Package the unit in its original container or one of comparable size do not ship the unit partially exposed Ensure all parts are secured in the pa...

Page 37: ...e every machine they build to be free from defects in material and workmanship for 1 one year from date of purchase The obligation of MK DIAMOND PRODUCTS INC under this warranty is limited to the repa...

Page 38: ...38 NOTES...

Page 39: ...39 NOTES...

Page 40: ...MK 377EXP TILE SAW OWNER S MANUAL OPERATING INSTRUCTIONS MK Diamond Products Inc 1315 Storm Parkway Torrance CA 90501 Toll Free 800 421 5830 Phone 310 539 5221 Fax 310 539 5158 www mkdiamond com...

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