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Mitsubishi M80 series, Connection And Set Up Manual

The Mitsubishi M80 series is a cutting-edge industrial control system that revolutionizes manufacturing processes. Ensure optimal performance with the Connection And Set Up Manual, available for free download from manualshive.com. This comprehensive manual provides all the information needed to maximize the capabilities of your Mitsubishi M80 series product.

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4.8 Operation Panel I/O Unit ...................................................................................................................... 60

4.8.1 List of Units .................................................................................................................................. 60
4.8.2 FCU8-DX750/ FCU8-DX760 / FCU8-DX761 ............................................................................... 61

4.9 Remote I/O Unit ................................................................................................................................... 78

4.9.1 List of Units .................................................................................................................................. 78
4.9.2 FCU8-DX220 / FCU8-DX230 / FCU8-DX231 / FCU8-DX202 / FCU8-DX213 / 
         FCU8-DX213-1 / FCU8-DX654 / FCU8-DX654-1 / FCU8-DX651/ FCU8-DX408........................ 79

4.10 Function Expansion Unit .................................................................................................................. 113

4.10.1 Functional Safety Expansion Unit (FCU8-EX133) ................................................................... 113

4.11 Communication Expansion Unit ....................................................................................................... 114

4.11.1 CC-Link (FCU8-EX561) ........................................................................................................... 114
4.11.2 PROFIBUS-DP (FCU8-EX563)................................................................................................ 117
4.11.3 EtherNet/IP (FCU8-EX565)...................................................................................................... 120
4.11.4 Option Relay Unit (FCU8-EX702) ............................................................................................ 123
4.11.5 Option Relay Unit (FCU8-EX703) ............................................................................................ 124

4.12 Manual Pulse Generator .................................................................................................................. 125

4.12.1 5V Manual Pulse Generator (UFO-01-2Z9) ............................................................................. 125
4.12.2  Manual Pulse Generator (HD60C).......................................................................................... 126

4.13 Synchronous Feed Encoder............................................................................................................. 127

4.13.1 Synchronous Feed Encoder (OSE-1024-3-15-68)................................................................... 127

4.14 MITSUBISHI CNC Machine Operation Panel .................................................................................. 129

4.14.1 Main Panel A , B (FCU8-KB921 / FCU8-KB922 , FCU8-KB923 / FCU8-KB924) .................... 129
4.14.2 Sub Panel A (FCU8-KB931) .................................................................................................... 135

4.15 Handy Terminal................................................................................................................................ 140
4.16 Thermistor........................................................................................................................................ 144

4.16.1 Thermistor(PT3C-51F-M2)....................................................................................................... 144

4.17 Exclusive SD Cards for MITSUBISHI CNC...................................................................................... 145
4.18 Specifications and Precautions of USB/SD/LAN Interface .............................................................. 146

4.18.1 USB Interface (Memory I/F card) ............................................................................................. 146
4.18.2 SD Interface (Memory I/F card) ............................................................................................... 147
4.18.3 LAN Interface (Control Unit)..................................................................................................... 147

5 Installation ................................................................................................................................................ 149

5.1 Heat Radiation Countermeasures...................................................................................................... 150
5.2 Noise Countermeasures .................................................................................................................... 153

5.2.1 Connection of Frame Ground (FG) ............................................................................................ 153
5.2.2 Shield Clamping of Cables......................................................................................................... 154
5.2.3 Connecting Spark Killers............................................................................................................ 155
5.2.4 Lightning Surge Protection Countermeasure............................................................................. 156

5.3 Unit Installation................................................................................................................................... 157

5.3.1 Display Unit................................................................................................................................ 157
5.3.2 Keyboard Unit ............................................................................................................................ 160
5.3.3 Operation Panel I/O Unit............................................................................................................ 166
5.3.4 Remote I/O Unit ......................................................................................................................... 167
5.3.5 Functional Safety Expansion Unit .............................................................................................. 169
5.3.6 Communication Expansion Unit................................................................................................. 170
5.3.7 MITSUBISHI CNC Machine Operation Panel ............................................................................ 172

6 Precautions for Connecting .................................................................................................................... 175

6.1 Precautions for Wiring........................................................................................................................ 176

6.1.1 Precautions when Connecting/Disconnecting Cables ............................................................... 176
6.1.2 Precautions for Using Optical Communication Cable ................................................................ 179
6.1.3 Precautions for Connecting 24V Power Supply ......................................................................... 180

6.2 Turning the Power ON/OFF ............................................................................................................... 181

7 Connection of Control Unit ..................................................................................................................... 183

7.1 Control Unit Connection System Drawing.......................................................................................... 184
7.2 Connecting with Power Supply .......................................................................................................... 185
7.3 Connecting with Emergency Stop Signal ........................................................................................... 186
7.4 Connecting with Operation Panel I/O Unit ......................................................................................... 188
7.5 Connecting with Remote I/O Unit....................................................................................................... 189

Summary of Contents for M80 series

Page 1: ......

Page 2: ...ded in 4 1 Environment Conditions of 4 General Specifications Notes on Reading This Manual 1 This book is configured as follows Refer to the following chapters as necessary Installation and connection...

Page 3: ...n BNP C3072 022 for details about the connection with safety observing I O device Do not connect NC system to the Internet connected network To maintain the safety of the NC system against unauthorize...

Page 4: ......

Page 5: ...01453 Operation guide for NC Explanation for screen operation etc M800 M80 C80 Series Programming Manual Lathe System 1 2 IB 1501275 G code programming for lathe system Basic functions etc M800 M80 C8...

Page 6: ...M80 Series PLC Programming Manual IB 1501271 Electrical design Sequence programming PLC support functions etc M800 M80 C80 Series PLC Interface Manual IB 1501272 Electrical design Interface signals b...

Page 7: ...er MELSEC Q CC Link System Master Local Module User s Manual SH 080394E Explanation for system configuration installation wiring etc of master local modules for CC Link system GOT2000 Series Connectio...

Page 8: ...ety observation Specification manual BNP C3077 022 M800 M80 Series CC Link Master Local Specification manual BNP C3072 089 Explanation for CC Link M800 M80 Series Interactive cycle insertion Customiza...

Page 9: ......

Page 10: ...d compulsory The meaning of each pictorial sing is as follows DANGER When the user could be subject to imminent fatalities or serious injuries if handling is mistaken WARNING When the user could be su...

Page 11: ...e unit and motor according to the local laws In Japan ground the 200V Series input products with Class C or higher protective grounding and the 400V Series input with Class D or higher protective grou...

Page 12: ...servomotor be careful so that your hand or property will not be trapped in the motors or other metal objects Also keep the devices with low magnetic tolerance away from the product CAUTION Do not appl...

Page 13: ...or itself Do not use it to transport the motor after installation onto the machine Do not stack the products exceeding the indicated limit Do not hold the cables shaft or detector when transporting th...

Page 14: ...lame retardants bromine etc Failure to observe this may cause the erosion of the capacitors Securely fix the motor to the machine The motor could come off during operation if insecurely fixed Always i...

Page 15: ...in parallel to the load as a noise countermeasure When using a capacitive load such as a lamp always connect a protective resistor serially to the load to suppress rush currents Do not mistake the dir...

Page 16: ...he device side and connect disconnect the connector with the AC power supply on the device side OFF Using a stabilized power supply without overcurrent protection may cause the unit s failure due to m...

Page 17: ...o consideration Be careful when touching spindle s rotating section or your hand may be caught in or cut CAUTION If the operation start position is set in a block which is in the middle of the program...

Page 18: ...re to check the models of motor and drive unit before test operation The brakes electromagnetic brakes mounted in the servomotor are used for the purpose of holding and must not be used for normal bra...

Page 19: ...reload all the data backed up before the alarm occurrence CAUTION Periodically back up the programs tool data and parameters to avoid potential data loss Also back up those data before maintenance an...

Page 20: ...controller drive unit or motor Collect and dispose of the spent batteries and the backlights for LCD according to the local laws To explain the details drawings given in the instruction manual etc ma...

Page 21: ......

Page 22: ...ic parts etc and sold to scrap contractors Mitsubishi recommends sorting the product and selling the members to appropriate contractors 2 Requirements for Law for Treatment of Waste and Cleaning a Mit...

Page 23: ......

Page 24: ...should be disposed of separately from your household waste If a chemical symbol is printed beneath the symbol shown above this chemical symbol means that the battery or accumulator contains a heavy me...

Page 25: ......

Page 26: ...Group in the United States and or other countries Intel and Pentium are either trademarks or registered trademarks of Intel Corporation in the United States and or other countries MODBUS is either a t...

Page 27: ......

Page 28: ...ese A Handling of our product English This is a class A product In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures Kor...

Page 29: ......

Page 30: ...18 4 1 2 24VDC Stabilized Power Supply Selecting Conditions 20 4 2 Environment Conditions M80 21 4 2 1 Installation Environment Conditions 21 4 2 2 24VDC Stabilized Power Supply Selecting Conditions 2...

Page 31: ...TSUBISHI CNC 145 4 18 Specifications and Precautions of USB SD LAN Interface 146 4 18 1 USB Interface Memory I F card 146 4 18 2 SD Interface Memory I F card 147 4 18 3 LAN Interface Control Unit 147...

Page 32: ...or 24V Common Input 220 9 7 2 Wiring for 0V Common Input 221 9 7 3 Wiring for Source Type Output 222 9 7 4 Example of Wiring CJ42 FCU8 DX760 223 9 8 Connecting with Analog I O Signal FCU8 DX761 224 10...

Page 33: ...Cable 289 15 2 16 J221 Cable 290 15 2 17 J224 Cable 291 15 2 18 J303 Cable 292 15 2 19 J350 Cable 293 15 2 20 J351 Cable 294 15 2 21 J460 Cable 295 15 2 22 J461 Cable 296 15 2 23 R2 TM Terminator Con...

Page 34: ...Date Time 355 19 1 Selecting the NC System Type and Displayed Language 356 19 2 Setting the Parameters for the System Specifications 357 19 3 Setting the Parameters for the Machine Specifications 358...

Page 35: ...ined Axis Control 413 23 2 7 Stored Stroke Limit for Rotation Axis 414 23 2 8 Changing the Area for the Stored Stroke Limit I 414 23 2 9 Precautions 415 24 Confirming the Spindle Operation 417 24 1 In...

Page 36: ...Wiring in Panel 479 34 5 1 Precautions for Wiring in Panel 479 34 5 2 Shield Treatment of Cables 480 34 6 EMC Countermeasure Parts 481 34 6 1 Shield Clamp Fitting 481 34 6 2 Ferrite Core 482 34 6 3 S...

Page 37: ......

Page 38: ...1 IB 1501269 F 1 System Basic Configuration...

Page 39: ...er to the Instruction Manual of the drive unit you use Control unit is added onto back of display unit Motor group Servo Spindle drive unit Manual pulse generator Manual pulse penerator Remote I O uni...

Page 40: ...3 IB 1501269 F 2 General Connection Diagram...

Page 41: ...1 DCIN RIO2 J350 351 J350 351 J070 071 DI CJ31 33 DO CJ32 34 RIO1 DCIN RIO2 DI CJ31 33 DO CJ32 34 RIO1 DCIN RIO2 J350 351 J350 351 R2 TM R2 TM R2 TM G430 Note 1 Drive unit Control unit Synchronous fee...

Page 42: ...33 DO CJ32 34 RIO1 DCIN RIO2 DI CJ31 33 DO CJ32 34 RIO1 DCIN RIO2 J350 351 J350 351 J070 071 DI CJ31 33 DO CJ32 34 RIO1 DCIN RIO2 DI CJ31 33 DO CJ32 34 RIO1 DCIN RIO2 J350 351 J350 351 R2 TM R2 TM R2...

Page 43: ...CJ31 33 DO CJ32 34 RIO1 DCIN RIO2 DI CJ31 33 DO CJ32 34 RIO1 DCIN RIO2 J350 351 J350 351 J070 071 DI CJ31 33 DO CJ32 34 RIO1 DCIN RIO2 DI CJ31 33 DO CJ32 34 RIO1 DCIN RIO2 J350 351 J350 351 R2 TM R2 T...

Page 44: ...7 IB 1501269 F 3 List of Configuration...

Page 45: ...ontrol card Front side memory I F card Export Trade Control Order noncompliant unit and Foreign Exchange Order noncompliant unit NC functions and display controller For M80 Type B FCU8 MU501 Base cont...

Page 46: ...rd for 8 4 type display unit Clear keys FCU8 KB026 Escutcheon key switch G402 cable Screw cap set ONG layout for M system L system XYZ Keyboard for 8 4 type display unit Clear keys FCU8 KB028 Escutche...

Page 47: ...input 96 points DO Source output 96 points FCU8 DX760 Base card Add on card RIO 2 0 terminator connector R2 TM DI 96 points 24V 0V common type DO 96 points source type 200mA point Manual pulse genera...

Page 48: ...of occupied stations 1 Safety DI 0V common input 8 points Safety DO Source output large capacity 4 points FCU8 DX654 Base card RIO 2 0 connector set Safety DI 8 points 0V common type 3mA point Safety...

Page 49: ...ayout 55 keys Main panel B For 10 4 type display unit FCU8 KB924 Escutcheon key switch control card G054 cable Screw cap set Custom specification key layout 55 keys Clear key top cover sold separately...

Page 50: ...ents Remarks Exclusive SD cards for MITSUBISHI CNC 1GB FCU8 SD001G FCU8 SD001G 1GB capacity Exclusive SD cards for MITSUBISHI CNC 4GB FCU8 SD004G FCU8 SD004G 4GB capacity Durable parts Part type Batte...

Page 51: ...pulse generator cable 5V 1ch 1 2 3 5 7 10 15 20 20m J024 LxM Manual pulse generator cable 5V 2ch 1 2 3 5 7 10 15 20 20m J025 LxM Manual pulse generator cable 5V 3ch 1 2 3 5 7 10 15 20 20m J026 LxM Man...

Page 52: ...MDS B HR unit cable 2 3 4 5 7 10 15 20 25 30 30m DG30 xM Battery cable For drive unit Battery box For drive unit drive unit 0 3 0 5 1 2 3 5 7 10 10m G380 LxM Optical communication cable For wiring bet...

Page 53: ...M800S M80 Series Connection and Setup Manual 3 List of Configuration 16 IB 1501269 F...

Page 54: ...17 IB 1501269 F 4 General Specifications...

Page 55: ...CU8 MU542 MA542 FCU8 MU541 MA541 FCU8 DU141 31 10 4 type FCU8 DU181 31 15 type General Specifications Ambient temperature During operation 0 to 58 C During storage 20 to 60 C Ambient humidity Long ter...

Page 56: ...e FCU8 KB083 15 type vertical arrangement FCU8 DX750 FCU8 DX760 FCU8 DX761 FCU8 KB921 FCU8 KB922 FCU8 KB923 FCU8 KB924 FCU8 KB931 General Specifications Ambient temperature During operation 0 to 58 C...

Page 57: ...RH with no dew condensation Note 1 Vibration resistance 4 9m s2 or less Shock resistance 29 4m s2 or less Working atmosphere No corrosive gases dust or oil mist Altitude Operation Storage 1000 meters...

Page 58: ...FCU8 DU141 32 10 4 type FCU8 DU181 32 15 type General Specifications Ambient temperature During operation 0 to 58 C During storage 20 to 60 C Ambient humidity Long term 10 to 75 RH with no dew conden...

Page 59: ...KB083 15 type vertical arrangement FCU8 DX750 FCU8 DX760 FCU8 DX761 FCU8 KB921 FCU8 KB922 FCU8 KB923 FCU8 KB924 FCU8 KB931 General Specifications Ambient temperature During operation 0 to 58 C During...

Page 60: ...RH with no dew condensation Note 1 Vibration resistance 4 9m s2 or less Shock resistance 29 4m s2 or less Working atmosphere No corrosive gases dust or oil mist Altitude Operation Storage 1000 meters...

Page 61: ...es Connection and Setup Manual 4 General Specifications 24 IB 1501269 F 4 3 Control Unit M800S 4 3 1 FCU8 MU542 FCU8 MA542 FCU8 MU541 FCU8 MA541 Outline dimension mm 47 156 172 4 173 4 90 28 214 5 239...

Page 62: ...SKIP input 8 points 5 SDC_B Back side SD card I F 17 SIO RS 232C communication 2ch 6 DCIN 24VDC input 18 LAN1 Ethernet communication 7 EMG External emergency stop input 19 LAN2 Ethernet communication...

Page 63: ...voltage to the connectors other than voltage specified in this manual Failure to observe this could cause bursting damage etc Connect the cables to the designated connectors Incorrect connections cou...

Page 64: ...l Voltage FCC Class A VCCI Class A High Harmonics Current Restrictions IEC61000 3 2 Note 24VDC voltage may drop instantaneously due to rush current at the beginning of 24V power supply to the control...

Page 65: ...nator G123 cable when not using this connector 8 OPTH1 High speed optical servo communication 1st ch 9 OPTH2 High speed optical servo communication 2nd ch Cable side connector type Connector LGP Z0007...

Page 66: ...or 5V manual pulse generator can be connected to this connector Connect connector case with FG pattern Cable side connector type Plug 10120 3000PE Shell 10320 52F0 008 Recommended manufacturer 3M Not...

Page 67: ...2V to 5 25V Differential input voltage VIT 5 25V to 0 2V Power supply voltage 5VDC 10 Current consumption 200mA or less Number of pulses per rotation 1024 pulse rev Input frequency rotation speed 136k...

Page 68: ...10120 3000PE Shell 10320 52F0 008 Recommended manufacturer 3M Note When using the jackscrew M2 6 type 10320 52A0 008 for the shell do not fasten the screws too tightly otherwise the connector and the...

Page 69: ...l contact OFF 20V or more 25 2V or less 4V or less 4 Input current at external contact OFF 2mA or less 5 Input resistance 2 35k 6 Input signal holding time Ton 2ms or more 7 Internal response time 0 0...

Page 70: ...cturer 3M Note When using the jackscrew M2 6 type 10320 52A0 008 for the shell do not fasten the screws too tightly otherwise the connector and the PCB may be damaged Manufacturer recommended tighteni...

Page 71: ...Ethernet communication Connect connector case with FG pattern Use J303 cable when directly connecting a device such as a personal computer to the unit Cable side connector type Connector J00026A0165...

Page 72: ...ollowings may have caused an error No 24V power supply from the external power supply Failure in any of the power output circuits Failure of LED or IC which helps turn the LED ON 3 LCDON Lit Green 12V...

Page 73: ...ies Connection and Setup Manual 4 General Specifications 36 IB 1501269 F 4 4 Control Unit M80 4 4 1 FCU8 MU511 FCU8 MU512 FCU8 MU501 FCU8 MU502 Outline dimension mm 47 156 172 4 173 4 90 28 214 5 239...

Page 74: ...manual pulse generator input 2ch 4 SDC_F Front side SD card I F 16 SKIP SKIP input 8 points 5 SDC_B Back side SD card I F 17 SIO RS 232C communication 2ch 6 DCIN 24VDC input 18 LAN1 Ethernet communic...

Page 75: ...ollowings may have caused an error No 24V power supply from the external power supply Failure in any of the power output circuits Failure of LED or IC which helps turn the LED ON 3 LCDON Lit Green 12V...

Page 76: ...39 IB 1501269 F 4 5 Display Unit M800S 4 5 1 10 4 type FCU8 DU141 31 Outline dimension Option relay unit not mounted Option relay unit FCU8 EX702 mounted Option relay unit FCU8 EX703 mounted A Space r...

Page 77: ...General Specifications 40 IB 1501269 F Panel cut dimension 0 5 192 0 3 206 0 3 276 0 3 2 0 2 7 7 12 12 mm 290 277 207 220 272 0 3 7 7 7 7 7 0 2 4 C 2 4 M3 0 5 Unit outline Unit outline Square hole di...

Page 78: ...ecifications 41 IB 1501269 F 4 5 2 15 type FCU8 DU181 31 Outline dimension Option relay unit not mounted Option relay unit FCU8 EX702 mounted Option relay unit FCU8 EX703 mounted A Space required for...

Page 79: ...mension 0 5 193 0 3 138 0 3 302 0 3 153 0 3 193 0 3 193 5 8 0 2 8 0 2 2 0 2 7 7 12 12 mm a a a a a a a a a a b b b b b b b b 400 387 307 320 199 0 3 183 0 3 154 0 3 153 0 3 18 5 7 7 13 26 7 7 7 7 0 2...

Page 80: ...s turned ON Do not touch the touchscreen with a finger hold a palm over put the conductive objects such as metals on etc during the initialization 4 If the surface of the touchscreen gets dirt wipe it...

Page 81: ...M80 4 6 1 8 4 type FCU8 DU121 12 Outline dimension Note The 8 4 type display unit is incompatible with the touchscreen Option relay unit not mounted Option relay unit FCU8 EX702 mounted Option relay...

Page 82: ...General Specifications 45 IB 1501269 F Panel cut dimension 0 5 172 0 3 186 0 3 246 0 3 2 0 2 7 7 12 12 mm 260 247 187 200 242 0 3 7 7 7 7 7 0 2 4 C 2 4 M3 0 5 Unit outline Unit outline Square hole di...

Page 83: ...cifications 46 IB 1501269 F 4 6 2 10 4 type FCU8 DU141 32 Outline dimension Option relay unit not mounted Option relay unit FCU8 EX702 mounted Option relay unit FCU8 EX703 mounted A Space required for...

Page 84: ...General Specifications 47 IB 1501269 F Panel cut dimension 0 5 192 0 3 206 0 3 276 0 3 2 0 2 7 7 12 12 mm 290 277 207 220 272 0 3 7 7 7 7 7 0 2 4 C 2 4 M3 0 5 Unit outline Unit outline Square hole di...

Page 85: ...ecifications 48 IB 1501269 F 4 6 3 15 type FCU8 DU181 32 Outline dimension Option relay unit not mounted Option relay unit FCU8 EX702 mounted Option relay unit FCU8 EX703 mounted A Space required for...

Page 86: ...mension 0 5 193 0 3 138 0 3 302 0 3 153 0 3 193 0 3 193 5 8 0 2 8 0 2 2 0 2 7 7 12 12 mm a a a a a a a a a a b b b b b b b b 400 387 307 320 199 0 3 183 0 3 154 0 3 153 0 3 18 5 7 7 13 26 7 7 7 7 0 2...

Page 87: ...s turned ON Do not touch the touchscreen with a finger hold a palm over put the conductive objects such as metals on etc during the initialization 4 If the surface of the touchscreen gets dirt wipe it...

Page 88: ...board Unit Note Do not change the setting for the rotary switch mounted on the keyboard unit If the setting is changed the keyboard will not work Type The initial value of the rotary switch FCU8 KB026...

Page 89: ...sion Note The above side view shows the state with the operation panel I O unit mounted Panel cut dimension 140 200 9 5 mm 110 Space required for wiring mm 128 0 3 140 127 126 0 3 0 5 187 173 0 3 186...

Page 90: ...sion Note The above side view shows the state with the operation panel I O unit mounted Panel cut dimension 140 200 9 5 mm 110 Space required for wiring mm 128 0 3 140 127 126 0 3 0 5 187 173 0 3 186...

Page 91: ...sion Note The above side view shows the state with the operation panel I O unit mounted Panel cut dimension mm 260 140 9 5 110 Space required for wiring mm 248 0 3 260 247 246 0 3 0 5 127 113 0 3 126...

Page 92: ...nsion Note The above side view shows the state with the operation panel I O unit mounted Panel cut dimension 140 220 9 5 mm 110 Space required for wiring mm 128 0 3 140 127 126 0 3 0 5 207 193 0 3 206...

Page 93: ...nsion Note The above side view shows the state with the operation panel I O unit mounted Panel cut dimension 140 220 9 5 mm 110 Space required for wiring mm 128 0 3 140 127 126 0 3 0 5 207 193 0 3 206...

Page 94: ...nsion Note The above side view shows the state with the operation panel I O unit mounted Panel cut dimension 290 160 9 5 mm 110 Space required for wiring mm 278 0 3 290 277 276 0 3 0 5 147 133 0 3 146...

Page 95: ...nsion Note The above side view shows the state with the operation panel I O unit mounted Panel cut dimension mm 230 220 9 5 110 Space required for wiring mm 218 0 3 230 217 216 0 3 0 5 207 193 0 3 206...

Page 96: ...s the state with the operation panel I O unit mounted Panel cut dimension 400 140 9 5 mm 110 Space required for wiring mm 200 5 0 3 400 387 193 0 3 193 5 127 113 0 3 126 0 3 7 7 7 7 9 13 9 13 6 5 3 5...

Page 97: ...he heat 4 8 1 List of Units Classification Type Components Remarks DI 24V 0V common input 96 points DO Source output 64 points FCU8 DX750 Base card RIO 2 0 terminator connector R2 TM DI 96 points 24V...

Page 98: ...Setup Manual 4 General Specifications 61 IB 1501269 F 4 8 2 FCU8 DX750 FCU8 DX760 FCU8 DX761 Outline dimension FCU8 DX750 Outline dimension FCU8 DX760 mm 116 179 99 Space required for wiring mm 116 1...

Page 99: ...M800S M80 Series Connection and Setup Manual 4 General Specifications 62 IB 1501269 F Outline dimension FCU8 DX761 mm 116 179 99 Space required for wiring...

Page 100: ...B 1501269 F Installation dimension FCU8 DX750 FCU8 DX760 FCU8 DX761 Note The unit thickness of the fixed part with screws is 16 6mm Select the fixing screws having the length suitable for the thicknes...

Page 101: ...l pulse generator input 11 FG FG terminal 6 RIO3EXT Remote I O 2 0 communication CAUTION Do not apply any voltage to the connectors other than voltage specified in this manual Failure to observe this...

Page 102: ...22 I X233 22 I X24B 21 I X204 21 I X21C 21 I X234 21 I X24C 20 I X205 20 I X21D 20 I X235 20 I X24D 19 I X206 19 I X21E 19 I X236 19 I X24E 18 I X207 18 I X21F 18 I X237 18 I X24F 17 I X208 17 I X220...

Page 103: ...sly turned ON operation panel I O unit may be deteriorated due to the heat 24V common 0V common 1 Input voltage at external contact ON 6V or less 18V or more 25 2V or less 2 Input current at external...

Page 104: ...7 O Y203 17 O Y213 17 O Y223 17 O Y233 17 O Y263 17 O Y273 16 O Y204 16 O Y214 16 O Y224 16 O Y234 16 O Y264 16 O Y274 15 O Y205 15 O Y215 15 O Y225 15 O Y235 15 O Y265 15 O Y275 14 O Y206 14 O Y216 1...

Page 105: ...anges shown below Output circuit Output conditions Insulation method Non insulation Rated load voltage 24VDC Max output current 0 2A point Total output current of whole unit For FCU8 DX750 DX761 3 8A...

Page 106: ...oad current in parallel to the load Note 2 When the rush current exceeds the maximum output current always connect a protective resistor R 150 serially to the load to suppress rush currents Make sure...

Page 107: ...rents Y200 Y201 Y202 Y203 Y204 Y205 Y206 Y207 Y208 Y209 Y20A Y20B Y20C Y20D Y20E Y20F Y210 Y211 Y212 Y213 Y214 Y215 Y216 Y217 Y218 Y219 Y21A Y21B Y21C Y21D Y21E Y21F Y220 Y221 Y222 Y223 Y224 Y225 Y226...

Page 108: ...ide connector type Plug 10120 3000PE Shell 10320 52F0 008 Recommended manufacturer 3M Note When using the jackscrew M2 6 type 10320 52A0 008 for the shell do not fasten the screws too tightly otherwis...

Page 109: ...A phase B phase a phase difference 90 degrees Refer to the waveform below Signal output of manual pulse generator Open collector output Signal voltage H level 3 5V to 5 25V L level 0V to 0 5V Power su...

Page 110: ...1501269 F Input output circuit a 5V manual pulse generator b 12V manual pulse generator HA1A HA2A HA3A HA1B HA2B HA3B 5V 0V 5V 5V 5V 0V 0V 0V MPG B A 5V 0V 470 470 Control circuit B A MPG HA1A HA2A H...

Page 111: ...te I O Unit for the number of occupying stations and I O points of remote I O units 7 CJ71 Control unit I F Cable side connector type Connector 2 1318119 4 Contact 1318107 1 Recommended manufacturer T...

Page 112: ...side connector type Plug 10120 3000PE Shell 10320 56F0 008 Recommended manufacturer 3M Note When using the jackscrew M2 6 type 10320 56S0 008 F for the shell do not fasten the screws too tightly othe...

Page 113: ...when the accuracy is affected by the noise b Outline of analog signal output circuit Output circuit Output conditions 11 FG FG terminal Analog input voltage 10 to 10V Max input rating Note 1 15V Resol...

Page 114: ...t is normally operated 5 3VIN 3 3V power supply circuit status Green Lit Not lit Lit when the circuit is normally operated 6 ALM1 RIO communication error Red Not lit Lit Lit when RIO communication err...

Page 115: ...s DO Source output large capacity 8 points FCU8 DX213 Base card RIO 2 0 connector set DI 16 points 0V common type 3mA point DO 8 points source type 2A point Number of occupied stations 1 DI 0V common...

Page 116: ...FCU8 DX213 1 FCU8 DX654 FCU8 DX654 1 FCU8 DX651 FCU8 DX408 Outline dimension FCU8 DX220 Outline dimension FCU8 DX230 Space required above the unit Space required below the unit Space required for wiri...

Page 117: ...Specifications 80 IB 1501269 F Outline dimension FCU8 DX231 Outline dimension FCU8 DX202 Space required above the unit Space required below the unit Space required for wiring 40 168 2 5 45 115 4 mm 3...

Page 118: ...tline dimension FCU8 DX213 Outline dimension FCU8 DX213 1 Space required above the unit Space required below the unit Space required for wiring 40 168 2 5 45 115 4 mm 30 30 Space required above the un...

Page 119: ...tline dimension FCU8 DX654 Outline dimension FCU8 DX654 1 Space required above the unit Space required below the unit Space required for wiring 40 168 2 5 45 115 4 mm 30 30 Space required above the un...

Page 120: ...ction and Setup Manual 4 General Specifications 83 IB 1501269 F Outline dimension FCU8 DX651 Outline dimension FCU8 DX408 100 168 115 mm 45 2 5 4 4 Space required for wiring Space required for wiring...

Page 121: ...ension FCU8 DX220 FCU8 DX230 FCU8 DX231 FCU8 DX202 FCU8 DX213 FCU8 DX213 1 FCU8 DX654 FCU8 DX654 1 FCU8 DX408 Installation dimension FCU8 DX651 mm 156 0 2 6 6 Unit outline 40 168 2 M5 Screw 4 Unit out...

Page 122: ...4 RIO2 Remote I O 2 0 communication 5 CJ35 Machine signal input 15 DCIN 24VDC input 6 CJ36 Machine signal output 16 DCOUT 24VDC output 7 SDI Safety machine signal input 17 FG FG terminal 8 SDO Safety...

Page 123: ...o not use for other equipment to supply the power since we do not guarantee the NC operation by voltage down or noise sneaking CJ31 CJ33 B A B A 20 I X00 20 I X10 20 I X20 20 I X30 19 I X01 19 I X11 1...

Page 124: ...ge at external contact ON 6V or less 18V or more 25 2V or less 2 Input current at external contact ON 3mA or more 3 Input voltage at external contact OFF 20 2V or more 25 2V or less 3 8V or less 4 Inp...

Page 125: ...O Y23 17 NC 16 O Y04 16 O Y14 16 O Y24 16 NC 16 O Y24 16 NC 15 O Y05 15 O Y15 15 O Y25 15 NC 15 O Y25 15 NC 14 O Y06 14 O Y16 14 O Y26 14 NC 14 O Y26 14 NC 13 O Y07 13 O Y17 13 O Y27 13 NC 13 O Y27 13...

Page 126: ...When using an inductive load such as a relay always connect a diode voltage resistance 100V or more twice or more the load current in parallel to the load Insulation method Non insulation Rated load...

Page 127: ...AUTION 1 When using an inductive load such as a relay always connect a diode in parallel to the load to prevent a counter electromotive force 2 When the rush current exceeds the maximum output current...

Page 128: ...analog signal output circuit The analog signal output circuit can be used only for FCU8 DX231 Output circuit Output conditions Analog output voltage 10 to 10V 5 Resolution 10V 4095 2 44mV Load conditi...

Page 129: ...37 000 Recommended manufacturer WAGO The cable side connector is attached to the unit 16 I X0F 32 COMB 15 I X0E 31 COMA 14 I X0D 30 COMB 13 I X0C 29 COMA 12 I X0B 28 COMB 11 I X0A 27 COMA 10 I X09 26...

Page 130: ...ontact ON 18V or more 25 2V or less 2 Input current at external contact ON 3mA or more 9mA or more 3 Input voltage at external contact OFF 3 8V or less 4 0V or less 4 Input current at external contact...

Page 131: ...ine of digital signal output circuit Use within the specification ranges shown below Output circuit 10 I IO24VB 20 IO0VB 9 I IO24VA 19 IO0VA 8 O Y07 18 COMB 7 O Y06 17 COMA 6 O Y05 16 COMB 5 O Y04 15...

Page 132: ...at the current is less than the maximum output current including the momentary current Insulation method Photo coupler insulation Rated load voltage 24VDC Max output current 2A point 8A or less in the...

Page 133: ...ended manufacturer WAGO The cable side connector is attached to the unit 16 I SX07B 32 COMB 15 I SX07A 31 COMA 14 I SX06B 30 COMB 13 I SX06A 29 COMA 12 I SX05B 28 COMB 11 I SX05A 27 COMA 10 I SX04B 26...

Page 134: ...5 2V or less 2 Input current at external contact ON 3mA or more 9mA or more 3 Input voltage at external contact OFF 3 8V or less 4 0V or less 4 Input current at external contact OFF 0 7mA or less 1 5m...

Page 135: ...ithin the specification ranges shown below Output circuit 10 I IO24VB 20 IO0VB 9 I IO24VA 19 IO0VA 8 O SY03B 18 COMB 7 O SY03A 17 COMA 6 O SY02B 16 COMB 5 O SY02A 15 COMA 4 O SY01B 14 COMB 3 O SY01A 1...

Page 136: ...at the current is less than the maximum output current including the momentary current Insulation method Photo coupler insulation Rated load voltage 24VDC Max output current 2A point 8A or less in the...

Page 137: ...e Connector 175362 1 2 pole type Connector 175363 1 4 pole type Connector 1318095 1 6 pole type Contact 175218 2 Recommended manufacturer Tyco Electronics B A 10 COM 10 I SX04B 9 COM 9 I SX04A 8 COM 8...

Page 138: ...rnal signal 0V common 1 Input voltage at external contact ON 18V or more 25 2V or less 2 Input current at external contact ON 3mA or more 3 Input voltage at external contact OFF 3 8V or less 4 Input c...

Page 139: ...gital signal input circuit Refer to 9 SDI1 Safety DI input 11 SDO1 Safety relay output 12 SDO2 Safety relay output Cable side connector type Connector 178289 4 Contact 175218 2 Recommended manufacture...

Page 140: ...ed Life 100 000 times or more with 250VAC 6A resistant load opening closing frequency 20 times min 100 000 times or more with 30VDC 6A resistant load opening closing frequency 20 times min 500 000 tim...

Page 141: ...ypical discharge lamp circuit is configured with a combination of discharge tubes transformers choke coils capacitors and others Because of this be especially careful of the case of a high power facto...

Page 142: ...satisfies the following conditions A reverse breakdown voltage is more than ten times as high as the circuit voltage A forward current is more than twice as high as the load current The recovery time...

Page 143: ...1318107 1 x6 Recommended manufacturer Tyco Electronics 15 DCIN 24VDC input Cable side connector type Connector 2 178288 3 Contact 1 175218 5 Recommended manufacturer Tyco Electronics 16 DCOUT 24VDC ou...

Page 144: ...FG pattern Cable side connector type Plug 10120 3000PE Shell 10320 52F0 008 Recommended manufacturer 3M Note When using the jackscrew M2 6 type 10320 52A0 008 for the shell do not fasten the screws t...

Page 145: ...Except when the accuracy is affected by the noise b Outline of analog signal output circuit Output circuit Output conditions Analog input voltage 10 to 10V Max input rating Note 1 15V Resolution 10 to...

Page 146: ...r CH3 Thermistor CH4 Thermistor CH5 Thermistor CH6 CH7 CH8 CH9 CH10 CH11 CH12 1 FG FG FG FG FG FG 2 NC NC NC NC NC NC 3 Thermistor CH7 Thermistor CH8 Thermistor CH9 Thermistor CH10 Thermistor CH11 The...

Page 147: ...on and Setup Manual 4 General Specifications 110 IB 1501269 F 21 STATION No Station No group setting switch 22 STATION No Station No setting switch 23 STATION No Station No setting switch 1 2 O N 01 2...

Page 148: ...DX408 FCU8 DX202 No Name Function Color Status Details Normal At fault 1 RIOVER RIO communication status Green Lit during RIO 2 0 communication Not lit during RIO 1 0 communication 2 ALM RIO communica...

Page 149: ...lit when a relay has been blown out H3 Safety relay output SYR02 status Green Lit Not lit Not lit when a relay has been blown out H4 Safety relay output SYR03 status Green Lit Not lit Not lit when a...

Page 150: ...00S M80 Series Connection and Setup Manual 4 General Specifications 113 IB 1501269 F 4 10 Function Expansion Unit 4 10 1 Functional Safety Expansion Unit FCU8 EX133 Outline dimension 23 4 mm 118 2 129...

Page 151: ...M800S M80 Series Connection and Setup Manual 4 General Specifications 114 IB 1501269 F 4 11 Communication Expansion Unit 4 11 1 CC Link FCU8 EX561 Outline dimension 30 94 6 124 mm...

Page 152: ...GF Recommended manufacturer 3M No Connector name Function 1 CCL CC Link communication CAUTION Do not apply any voltage to the connectors other than voltage specified in this manual Failure to observe...

Page 153: ...LED of WN561 card RUN LRUN SD RD ERR LERR are lit during resetting of the CC Link module No Name Color Status Details 1 RUN Green Lit CC Link module in the normal state Not lit Watchdog timer error 2...

Page 154: ...M800S M80 Series Connection and Setup Manual 4 General Specifications 117 IB 1501269 F 4 11 2 PROFIBUS DP FCU8 EX563 Outline dimension 30 94 6 124 mm...

Page 155: ...onnectors other than voltage specified in this manual Failure to observe this could cause bursting damage etc Connect the cables to the designated connectors Incorrect connections could damage the dev...

Page 156: ...splayed by the combination of STA ERR Name Color Status Details 1 RUN Green 2 RDY Yellow Module status Green Lit Lit when PROFIBUS DP module is normally operated Green yellow Flashing Boot standby Yel...

Page 157: ...M800S M80 Series Connection and Setup Manual 4 General Specifications 120 IB 1501269 F 4 11 3 EtherNet IP FCU8 EX565 Outline dimension 30 94 6 124 mm...

Page 158: ...with FG pattern Cable side connector type Connector J00026A0165 Recommended manufacturer Japan Teleg rtner No Connector name Function 1 LAN1 EtherNet IP communication CAUTION Do not apply any voltage...

Page 159: ...Flashing Flashing In self test Flashing Not lit Waiting for initialization Lit Not lit Normal operation Not lit Flashing Recoverable failure Not lit Lit Unrecoverable failure The hardware needs to be...

Page 160: ...M800S M80 Series Connection and Setup Manual 4 General Specifications 123 IB 1501269 F 4 11 4 Option Relay Unit FCU8 EX702 Outline dimension 50 94 6 134 9 mm...

Page 161: ...M800S M80 Series Connection and Setup Manual 4 General Specifications 124 IB 1501269 F 4 11 5 Option Relay Unit FCU8 EX703 Outline dimension 78 4 99 134 9 mm...

Page 162: ...5V Manual Pulse Generator UFO 01 2Z9 100 pulse rev Outline dimension Panel cut dimension Produced by NIDEC NEMICON CORPORATION 3 M4 mm 0 10 2 0 3 0 4 0 50 6 0 7 0 8 0 90 0V A B 80 5 60 6 1 6 2 6 R43 5...

Page 163: ...ator HD60C 25 pulse rev Outline dimension Panel cut dimension 3 6 16 27 0 5 L10 8 89 7 60 t 2 0 3 M4 77 0 5 80 1 58 0 5 60 0 5 mm 24 0 5 56 0 5 Installation of screws stud bolt Packing other than M3 x...

Page 164: ...1 Synchronous Feed Encoder OSE 1024 3 15 68 Outline dimension 19 5 102 135 5 3 33 2 68 28 20 56 68 4 5 4 21mm 14 3 0 0 11 1 15 0 14 0 1 15 0 14 0 2 26 16 50 15 0 006 0 017 0 009 0 025 2 5 0 012 0 042...

Page 165: ...Specifications 128 IB 1501269 F Connector Connector pin assignment Pin Function Pin Function A A phase K 0V B Z phase L C B phase M D N A phase reverse E Case grounding P Z phase reverse F R B phase...

Page 166: ...29 IB 1501269 F 4 14 MITSUBISHI CNC Machine Operation Panel 4 14 1 Main Panel A B FCU8 KB921 FCU8 KB922 FCU8 KB923 FCU8 KB924 Outline dimension FCU8 KB921 Outline dimension FCU8 KB922 mm 260 140 9 5 6...

Page 167: ...Connection and Setup Manual 4 General Specifications 130 IB 1501269 F Outline dimension FCU8 KB923 Outline dimension FCU8 KB924 mm 290 140 9 5 60 Space required for wiring mm 290 140 9 5 60 Space req...

Page 168: ...46 0 3 0 5 127 113 0 3 126 0 3 7 7 7 7 9 13 9 13 6 5 3 5 3 5 0 5 6 5 6 5 0 2 1 0 2 4 M3 140 6 5 6 5 Unit outline Unit outline Square hole dimension Square hole dimension screw 4 4 holes mm 278 0 3 290...

Page 169: ...r FCU8 KB921 FCU8 KB922 FCU8 KB923 FCU8 KB924 No Connector name Function No Connector name Function 1 DCIN 24VDC input 4 RIOOUT Remote I O 2 0 communication relay 2 DCOUT 24VDC output 5 FG FG terminal...

Page 170: ...tor type Connector 2 178288 3 Contact 1 175218 5 Recommended manufacturer Tyco Electronics 3 RIOIN Remote I O 2 0 communication input 4 RIOOUT Remote I O 2 0 communication relay Up to 64 remote I O st...

Page 171: ...Spare SW ZR5423 5 B15 0V A15 I Spare SW ZR5423 4 B14 0V A14 I Spare SW ZR5423 3 B13 0V A13 I Memory protection ZR5423 2 B12 NC A12 I RSW3_G ZR5423 1 B11 I RSW3_F ZR5422 D A11 I RSW3_E ZR5422 F B10 I R...

Page 172: ...Panel A FCU8 KB931 Outline dimension Panel cut dimension mm 140 140 9 5 70 Space required for wiring mm 128 0 3 140 127 126 0 3 0 5 127 113 0 3 126 0 3 7 7 7 7 9 13 9 13 6 5 3 5 3 5 0 5 6 5 6 5 0 2 1...

Page 173: ...mmended manufacturer Japan Aviation Electronics Cable side connector type Connector IL 7S S3L N Contact IL C2 10000 Recommended manufacturer Japan Aviation Electronics No Switch name No Switch name 1...

Page 174: ...commended manufacturer 3 Memory protection switch Switch type Switch LB6K 2ST2B Recommended manufacturer IDEC Connection Terminal Cable side connector type Connector Faston terminal 110 Recommended ma...

Page 175: ...on terminal 110 Recommended manufacturer 5 OFF switch Note Contact LGCOFF terminal and OFF terminal of G170 cable to NO terminal of OFF switch Switch type Switch AH165 SLB11X3 0063 Recommended manufac...

Page 176: ...onnection Connector Switch side connector type Connector IL 7P S3EN2 Recommended manufacturer Japan Aviation Electronics Cable side connector type Connector IL 7S S3L N Contact IL C2 10000 Recommended...

Page 177: ...40 During storage 20 to 60 Ambient humidity Long term 10 to 75 RH with no dew condensation Short term 10 to 95 RH with no dew condensation Note 1 Vibration resistance During operation 9 8m s2 1 0G or...

Page 178: ...02 D8A6 2 SW1 Emergency stop switch Contact rating Contact 24VDC 1A Contact configuration 2b contacts IDEC Corporation HA1E V2S2VR 8 Host interface cable 5m 3 Membrane switch Note 9 Simplified hand s...

Page 179: ...10 SW2_C12 Enable switch contact 1 terminal 2 11 SW1_NC11 Emergency stop switch contact 1 terminal 1 12 SW1_NC12 Emergency stop switch contact 1 terminal 2 13 24VDC I 24VDC ground 14 SD TXD O RS 232C...

Page 180: ...269 F Terminal connections 25 13 9 SW2_C11 10 SW2_C12 21 SW2_C21 22 SW2_C22 11 SW1_NC11 12 SW1_NC12 23 SW1_NC21 24 SW1_NC22 18 SW6_NO1 19 SW6_C1 5V 0V 24VDC 24VDC Handy terminal side Insulation type D...

Page 181: ...Specifications 144 IB 1501269 F 4 16 Thermistor 4 16 1 Thermistor PT3C 51F M2 Outline dimension Made by SHIBAURA ELECTRONICS Co Ltd Ambient temperature 10 to 190 Insulation resistance 100M or more at...

Page 182: ...ith MLC Multi Level Cell which is commonly applied to SD cards Note 2 Do not touch the terminal part with fingers etc when handling the SD cards The contermination of the terminal part of SD card caus...

Page 183: ...ory contents to be erased When Inserting removing a USB memory be sure to have enough interval to perform that about 10 seconds or more In case of emergency always perform backups by having your impor...

Page 184: ...se of emergency always perform backups by having your important data duplicate etc as MITUBISHI will not guarantee the broken or lost data 4 18 3 LAN Interface Control Unit Note 1 Data transfer speed...

Page 185: ...M800S M80 Series Connection and Setup Manual 4 General Specifications 148 IB 1501269 F...

Page 186: ...149 IB 1501269 F 5 Installation...

Page 187: ...where heat can be radiated from operation panel T Internal temperature rise value 13 C Caution 8 W m2 C can be applied only when the operation panel is so small that the internal temperature stays uni...

Page 188: ...an example of calculation applied to heat radiation countermeasures for the operation panel when 15 type display unit is used Because heat will accumulate in the upper portions of the unit install an...

Page 189: ...of the molded unit which has lower radiation capacity than the metal plate surface should be excluded for the heat radiation area in principle The bottom of the operation panel which has difficulty in...

Page 190: ...the control unit and operation panel I O unit s 0V RG to the FG on the 24V stabilized power supply Note 24VDC represents side of 24V stabilized power supply while 0V RG represents side FG Frame Ground...

Page 191: ...le Example of connection with lead wire Example of connection with clamp fitting 1 Peel part of the cable sheath and expose the shield as shown in the drawing Press the exposed part against the ground...

Page 192: ...operation of the coil or contact needs to be eliminated Connect the spark killers CR composite element in the parallel with the coil and the contact for the countermeasure The Spark killer is effectiv...

Page 193: ...separately prepared The following two items are needed to protect the whole from surge Surge absorber installation Circuit protector installation 2 Product example of surge absorber Case of OKAYA ELEC...

Page 194: ...of fixing screws Note Refer to General Specifications Display Unit for the panel cut dimension drawing and the screw hole position FCU8 DU121 8 4 type display unit Fixed on the front side Fixing screw...

Page 195: ...on 158 IB 1501269 F FCU8 DU141 10 4 type display unit Fixed on the front side Fixing screw Cheese head screw M3 4 pcs Fixing screws are provided with the unit Fixed on the back side Fixture M3 nut 4 p...

Page 196: ...ion 159 IB 1501269 F FCU8 DU181 15 type display unit Fixed on the front side Fixing screw Cheese head screw M3 8 pcs Fixing screws are provided with the unit Fixed on the back side Fixture M3 nut 8 pc...

Page 197: ...fixing screws Note Refer to General Specifications Keyboard Unit for the panel cut dimension drawing and the screw hole position FCU8 KB026 KB028 Fixed on the front side Fixing screw Cheese head scre...

Page 198: ...Installation 161 IB 1501269 F FCU8 KB029 Fixed on the front side Fixing screw Cheese head screw M3 4 pcs Fixing screws are provided with the unit Fixed on the back side Fixture M3 nut 4 pcs 4 pcs of...

Page 199: ...stallation 162 IB 1501269 F FCU8 KB041 KB046 Fixed on the front side Fixing screw Cheese head screw M3 4 pcs Fixing screws are provided with the unit Fixed on the back side Fixture M3 nut 4 pcs 4 pcs...

Page 200: ...Installation 163 IB 1501269 F FCU8 KB047 Fixed on the front side Fixing screw Cheese head screw M3 4 pcs Fixing screws are provided with the unit Fixed on the back side Fixture M3 nut 4 pcs 4 pcs of...

Page 201: ...Installation 164 IB 1501269 F FCU8 KB048 Fixed on the front side Fixing screw Cheese head screw M3 4 pcs Fixing screws are provided with the unit Fixed on the back side Fixture M3 nut 4 pcs 4 pcs of...

Page 202: ...5 Installation 165 IB 1501269 F FCU8 KB083 Fixed on the front side Fixing screw Cheese head screw M3 6 pcs Fixing screws are provided with the unit Fixed on the back side Fixture M3 nut 6 pcs 6 pcs o...

Page 203: ...escribed number of fixing screws Note Refer to General Specifications Operation Panel I O Unit for the installation dimension and the screw hole position FCU8 DX750 FCU8 DX760 FCU8 DX761 Fixing screw...

Page 204: ...O unit with the prescribed number of fixing screws Note Refer to General Specifications Remote I O Unit for the installation dimension and the screw hole position FCU8 DX220 FCU8 DX230 FCU8 DX231 FCU8...

Page 205: ...tion 168 IB 1501269 F Install to DIN rail 1 Set down the rail hook 2 Hook the upper latch of the unit on the DIN rail 3 Push the unit into the rail 4 Lock it Designate the type below as DIN rail stand...

Page 206: ...nstallation 169 IB 1501269 F 5 3 5 Functional Safety Expansion Unit Install the functional safety expansion unit as follows 1 Open the cover of control unit 2 Fix the functional safety expansion unit...

Page 207: ...IB 1501269 F 5 3 6 Communication Expansion Unit Install the expansion unit as follows FCU8 EX702 1 Remove the cover on the back side of control unit 2 Insert FCU8 EX561 EX563 EX565 into FCU8 EX702 3...

Page 208: ...171 IB 1501269 F FCU8 EX703 1 Remove the cover of FCU8 EX703 2 Insert FCU8 EX561 EX563 EX565 into FCU8 EX703 3 Close the cover of FCU8 EX703 4 Remove the cover on the back side of control unit 5 Fix...

Page 209: ...rescribed number of fixing screws Note Refer to General Specifications MITSUBISHI CNC Machine Operation Panel for the panel cut dimension drawing and the screw hole position FCU8 KB921 KB922 KB923 KB9...

Page 210: ...Installation 173 IB 1501269 F FCU8 KB931 Fixed on the front side Fixing screw Cheese head screw M3 4 pcs Fixing screws are provided with the unit Fixed on the back side Fixture M3 nut 4 pcs 4 pcs of...

Page 211: ...M800S M80 Series Connection and Setup Manual 5 Installation 174 IB 1501269 F...

Page 212: ...175 IB 1501269 F 6 Precautions for Connecting...

Page 213: ...ral devices could be damaged and risks could be imposed Disconnect each cable with the following procedures a For the following type of connector press the tabs with a thumb and forefinger in the dire...

Page 214: ...le type connector without latches hold the connector with a thumb and forefinger and pull the connector off d For the screw fixed type connector loosen the two fixing screws and pull the connector off...

Page 215: ...wn the lock button f For the Ethernet connector pull off while holding down the locked latch g For the USB connector pull off while holding down the locked latch CAUTION 1 Do not connect or disconnect...

Page 216: ...o not use solvents such as alcohol as the optical fiber material could melt 2 Hold the connector section when connecting or disconnecting the optical connector Holding the fiber cord will result in fo...

Page 217: ...e tensile end such as a pulling eye or cable grip etc 5 Fix the reinforced sheath with a cable clamp so that the mass of the optical communication cable is not directly applied on the fiber cord and c...

Page 218: ...itial communication with the drive unit or remote I O unit may fail and the alarm Servo communication error or Remote I O unequipped error may occur Power OFF Turn the power OFF in the following order...

Page 219: ...M800S M80 Series Connection and Setup Manual 6 Precautions for Connecting 182 IB 1501269 F...

Page 220: ...183 IB 1501269 F 7 Connection of Control Unit...

Page 221: ...e operation panel refer to the chapter Connection of MITSUBISHI CNC Machine Operation Panel LCD SIO ENC SKIP OPTH1 OPTH2 RIO1 RIO2 CJ71 EMG DCIN J026 J027 J100 J210 R050 R054 J395 J396 G380 J030 J031...

Page 222: ...to lead welding on the contacts when a magnetic switch such as relay directly controls 24VDC s ON OFF during 24V power supply to the control unit Use relay with large heat capacity of contacts to con...

Page 223: ...Signal Connect the emergency stop switch to EMG connector of the control unit Related items Cable drawing Cable J120 Cable Connector pin assignment General Specifications Control Unit EMG connector J...

Page 224: ...t directly wiring the external emergency stop redundantly Refer to Smart safety observation BNP C3072 022 for details Power supply unit MDS E EH CV external emergency stop Example 24V EMGIN LG FG EMG...

Page 225: ...external emergency stop input from the same emergency stop switch 7 4 Connecting with Operation Panel I O Unit Connect the operation panel I O unit to CJ71 connector of the control unit Related items...

Page 226: ...e RIO1 or RIO2 connector of the control unit Check the connector position with the actual machine Related items Cable drawing Cable J210 Cable Connector pin assignment General Specifications Control U...

Page 227: ...t so that they run in a straight line from the NC to the drive unit that is a final axis Note that the number of connected axes is limited by the NC Note Refer to Precautions for Using Optical Communi...

Page 228: ...nication cables The distance between the NC and the final drive unit must be within 30m and the bending radius within 80mm 2 For the main circuit wiring of the drive unit and power supply unit the dri...

Page 229: ...o 1 Connections when using two power supply units within a single NC communication bus system CAUTION 1 The drive unit receiving power L L from each power supply unit must always have NC communication...

Page 230: ...g OMR DD control has to be connected on the farther side from the NC than the servo drive unit that is subject to the synchronous tapping control Thus if you use an MDS EM EMH unit for servo control o...

Page 231: ...EM EMH CAUTION There is a limit to the combination of the drive unit Refer to 7 3 Selection of the Additional Axis Drive Unit in MDS EM EMH Series Specifications Manual IB 1501238 ENG MDS EM EMH SPV3...

Page 232: ...e unit that controls the high speed synchronous tapping OMR DD control has to be connected on the farther side from the NC than the servo drive unit that is subject to the synchronous tapping control...

Page 233: ...nnecting with RS 232C Device 1 Connect the RS 232C device to SIO connector of the control unit Related items Cable drawing Cable J030 J031 Cable Connector pin assignment General Specifications Control...

Page 234: ...onnecting the skip signal cable to a wrong connector causes a damage on the control unit when turning ON the skip signal power supply Confirm the wiring before turning the power ON 1 Connection of ski...

Page 235: ...ing Use semiconductor contacts transistor etc Note 2 Fold the cable shield over the sheath and wrap copper foil tape over it Connect the wound copper foil tape to GND plate of the connector Related it...

Page 236: ...le J026 J027 Cable Connector pin assignment General Specifications Control Unit ENC connector When using the synchronous feed encoder and the manual pulse generator at the same time the cables must be...

Page 237: ...nels MPG Connector on operation panel I O unit three channels Arbitrary assignment Assign the handle I F arbitrary according to the setting values of the parameters 1395 H1_pno 1st handle selection to...

Page 238: ...ector of the control unit Related items Cable drawing Cable FCUA R050 R054 Cable Connector pin assignment General Specifications Control Unit ENC connector When using the synchronous feed encoder and...

Page 239: ...relay unit FCU8 EX70x is required Note 2 When you connect the communication expansion relay unit 2ch FCU8 EX703 to use two communication expansion channels the available combinations are as follows A...

Page 240: ...al station unit Connection of terminator Excerpt from CC Link cable wiring manual published by CC Link partner association Note 1 Unless the CC Link dedicated cable is used CC Link system does not gua...

Page 241: ...eld tape from wires 3 Insert the wires to the connector for CC Link as below 1pin Blue wire cover notation DA B 2pin White wire cover notation DB W 3pin Yellow wire cover notation DG Y 4pin No connect...

Page 242: ...ures of CC Link dedicated cable When the CC Link expansion unit is being used expose the cable by removing a part of the cable sheath and make sure to use the shield clamp for the exogenous noise coun...

Page 243: ...er PC AT compatible machine Note The communication parameters etc at the time of setup are required to be backed up for maintenance Note 1 Use the rotary switch of PROFIBUS DP unit with the initial va...

Page 244: ...connect any cable to LAN2 port Noise countermeasures of ethernet cable When the EtherNet IP expansion unit is being used expose the cable by removing a part of the cable sheath and make sure to use t...

Page 245: ...M800S M80 Series Connection and Setup Manual 7 Connection of Control Unit 208 IB 1501269 F...

Page 246: ...209 IB 1501269 F 8 Connection of Keyboard Unit...

Page 247: ...from the keyboard unit is briefly explained in this chapter 8 1 Keyboard Unit Connection System Drawing 8 2 Connecting with Operation Panel I O Unit Connect the operation panel I O unit to connector...

Page 248: ...211 IB 1501269 F 9 Connection of Operation Panel I O Unit...

Page 249: ...Panel CJ71 RIO3EXT CJ37 CJ38 CJ39 CJ40 MPG CJ71 J010 J210 J460 J461 J350 J351 J460 J461 J350 J351 J020 J021 J022 J023 J024 J025 NCKB G402 J224 J350 J351 AIO CJ42 Control unit Operation panel I O unit...

Page 250: ...tion of Operation Panel I O Unit 213 IB 1501269 F 9 2 Connecting with Frame Ground FCU8 DX750 FCU8 DX760 FCU8 DX761 FG FG FG Round terminal Frame ground M4 screw FG FG FG FG FG FG Round terminal Frame...

Page 251: ...lated items Cable drawing Cable J010 Cable Connector pin assignment General Specifications Operation Panel I O Unit CJ71 connector 9 4 Connecting with Keyboard Unit Connect the keyboard unit to NCKB c...

Page 252: ...awing Cable J210 Cable Connector pin assignment General Specifications Operation Panel I O Unit RIO3EXT connector Note The maximum connectable number of remote I O units is 32 J210 CJ71 J010 Control u...

Page 253: ...parameters which is suitable for your manual pulse generator 5V manual pulse generator UFO 01 2Z9 1240 set12 bit0 1 100 pulse rev 12V manual pulse generator HD60C 1240 set12 bit0 0 25 pulse rev 1 Con...

Page 254: ...pulse rev or 100pulse rev on the parameter screen Related items Cable drawing Cable J020 J021 J022 Cable and Cable J023 J024 J025 Cable Connector pin assignment General Specifications Operation Panel...

Page 255: ...o channels MPG Connector on operation panel I O unit three channels Arbitrary assignment Assign the handle I F arbitrary according to the setting values of the parameters 1395 H1_pno 1st handle select...

Page 256: ...CJ39 CJ40 CJ42 connector of the operation panel I O unit FCU8 DX750 DX761 FCU8 DX760 Related items Cable drawing Cable J460 Cable Connector pin assignment General Specifications Operation Panel I O U...

Page 257: ...9 A18 A17 A16 A15 A14 A13 A12 A11 A10 A09 A08 A07 A06 A05 B04 B03 B02 B01 A04 A03 A02 A01 DICOM DICOM A25 A24 A23 A22 A21 B25 B24 B23 B22 B21 A25 A24 A23 A22 A21 B25 B24 B23 B22 B21 CJ39 X220 X221 X22...

Page 258: ...A15 A14 A13 A12 A11 A10 A09 A08 A07 A06 A05 X218 X219 X21A X21B X21C X21D X21E X21F B04 B03 B02 B01 A04 A03 A02 A01 DICOM DICOM A25 A24 A23 A22 A21 X215 X216 X217 B25 B24 B23 B22 B21 X20F X210 X211 X...

Page 259: ...9 A18 A17 A16 A15 A14 A13 A12 A11 A10 A09 A08 A07 A06 A05 Y210 Y211 Y212 Y213 Y214 Y215 Y216 Y217 Y218 Y219 Y21A Y21B Y21C Y21D Y21E Y21F B04 B03 B02 B01 A04 A03 A02 A01 DOCOM DOCOM DOCOM DOCOM DOCOM...

Page 260: ...General Specifications Operation Panel I O Unit 0V FG FCU8 DX760 CJ42 B20 B19 B18 B17 B16 B15 B14 B13 B12 B11 B10 B09 B08 B07 B06 B05 Y260 Y261 Y262 Y263 Y264 Y265 Y266 Y267 Y268 Y269 Y26A Y26B Y26C Y...

Page 261: ...als connect J224 cable to the AIO connector of FCU8 DX761 The analog input output signals are available to connect up to one point for the input and up to one point for the output Related items Cable...

Page 262: ...225 IB 1501269 F 10 Connection of Remote I O Unit...

Page 263: ...NC machine operation panel refer to the chapter Connection of MITSUBISHI CNC Machine Operation Panel CJ31 CJ33 CJ32 CJ34 CJ35 CJ36 DCIN J070 J071 SDI SDO RIO2 J210 RIO1 J210 J350 J351 J350 J351 SDI1 S...

Page 264: ...general purpose stabilized power supply to the remote I O unit FCU8 DX220 FCU8 DX230 FCU8 DX231 FCU8 DX202 FCU8 DX213 FCU8 DX213 1 FCU8 DX654 FCU8 DX654 1 FCU8 DX408 Related items Cable drawing Cable...

Page 265: ...Unit 228 IB 1501269 F FCU8 DX651 Related items Cable drawing Cable J070 J071 Cable Cable G071 Cable Connector pin assignment General Specifications Remote I O Unit DCIN connector 0V FG 24V 0V J070 07...

Page 266: ...Ground FCU8 DX220 FCU8 DX230 FCU8 DX231 FCU8 DX202 FCU8 DX213 FCU8 DX213 1 FCU8 DX654 FCU8 DX654 1 FCU8 DX408 Flat terminal type Flat terminal 175021 1 175023 1 Protection cover 174817 2 Recommended...

Page 267: ...nector of the control unit Check the connector position with the actual machine Refer to the 17 6 2 Connection and Station No Setting on Remote I O Unit for the station No setting RIO1 RIO2 J210 J210...

Page 268: ...o Setting on Remote I O Unit for the station No setting Note The maximum connectable number of remote I O units is 32 J210 CJ71 J010 Control unit Remote I O unit Operation panel I O unit Remote I O 3c...

Page 269: ...General Specifications Remote I O Unit CJ31 CJ32 connector FCU8 DX230 FCU8 DX231 Related items Cable drawing Cable J351 Cable Connector pin assignment General Specifications Remote I O Unit CJ31 CJ32...

Page 270: ...01 DICOM DICOM FCU8 DX230 231 CJ31 B20 B19 B18 B17 B16 B15 B14 B13 B12 B11 B10 B09 B08 B07 B06 B05 X00 X01 X02 X03 X04 X05 X06 X07 X08 X09 X0A X0B X0C X0D X0E X0F A20 A19 A18 A17 A16 A15 A14 A13 A12 A...

Page 271: ...01 DICOM DICOM FCU8 DX230 231 CJ31 B20 B19 B18 B17 B16 B15 B14 B13 B12 B11 B10 B09 B08 B07 B06 B05 X00 X01 X02 X03 X04 X05 X06 X07 X08 X09 X0A X0B X0C X0D X0E X0F A20 A19 A18 A17 A16 A15 A14 A13 A12 A...

Page 272: ...Y17 Y18 Y19 Y1A Y1B Y1C Y1D Y1E Y1F B04 B03 B02 B01 A04 A03 A02 A01 0V FG FCU8 DX220 230 651 1 2 3 DCIN 24V 0V FG CJ34 B20 B19 B18 B17 B16 B15 B14 B13 B12 B11 B10 B09 B08 B07 B06 B05 Y20 Y21 Y22 Y23...

Page 273: ...8 Y19 Y1A Y1B Y1C Y1D Y1E Y1F B04 B03 B02 B01 A04 A03 A02 A01 0V FG FCU8 DX231 1 2 3 DCIN 24V 0V FG CJ34 B20 B19 B18 B17 B16 B15 B14 B13 B12 B11 B10 B09 B08 B07 B06 B05 Y20 Y21 Y22 Y23 Y24 Y25 Y26 Y27...

Page 274: ...o the designated connector Incorrect connections could damage the device 2 Do not connect or disconnect the connection cables between each unit while the power is ON FCU8 DX213 213 1 CJ35 FCU8 DX654 6...

Page 275: ...wdriver blade width 2 5mm 2 Insert the wire and then pull the screwdriver out Mounting the connector 1 Push the connector to the lock lever position 2 Push the right and left lock levers up simultaneo...

Page 276: ...B X0C COMA X0D COMB X0E COMA X0F COMB X01 COMB X02 COMA X03 COMB X04 COMA X05 COMB X06 COMA X07 COMB X08 COMA CJ35 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 3...

Page 277: ...X0B X0C X0D X0E X0F X01 X02 X03 X04 X05 X06 X07 X08 CJ35 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 9 19 10 20 CJ36 X00 0V FG IO0VA IO0VB 0V FG 1 2 3 DCIN 2...

Page 278: ...tput FCU8 DX213 FCU8 DX213 1 FCU8 DX213 213 1 Y01 COMB Y02 COMA Y03 COMB Y04 COMA Y05 COMB Y06 COMA Y07 COMB CJ36 1 2 3 4 5 6 7 8 11 12 13 14 15 16 17 18 9 19 10 20 Y00 0V FG COMA IO24VA IO24VB IO0VA...

Page 279: ...COMB COMA SX03A SX03B COMB COMA SX04A SX04B COMB COMA SX05A SX05B COMB COMA SX06A SX06B COMB COMA SX07A SX07B COMB COMA SDI 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28...

Page 280: ...03A SX03B SX04A SX04B SX05A SX05B SX06A SX06B SX07A SX07B SDI 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 0V FG 1 2 3 DCIN 24V 0V FG 9 19 10 20 0V FG IO0VA I...

Page 281: ...14 15 16 17 18 SY00A COMA COMB COMA COMB COMA COMB COMA COMB SY00B SY01A SY01B SY02A SY02B SY03A SY03B 9 19 10 20 0V FG IO24VA IO24VB IO0VA IO0VB 0V FG FCU8 DX654 654 1 0V FG 1 2 3 DCIN 24V 0V FG Safe...

Page 282: ...the device 2 Do not connect or disconnect the connection cables between each unit while the power is ON SX00A SX00B COM COM SX01A SX01B COM COM SX02A SX02B COM COM SX03A SX03B COM COM SX04A SX04B COM...

Page 283: ...1 B1 FCU8 DX651 H2 DC24V SY01A SDO1 A2 B2 SY01B SX09A SX09B SDO2 A2 B2 H3 DC24V SY02A SDO1 A3 B3 SY02B SX0AA SX0AB SDO2 A3 B3 H4 DC24V SY03A SDO1 A4 B4 SY03B SX0BA SX0BB SDO2 A4 B4 SYR00A SYR00A SYR00...

Page 284: ...r the analog input output signals connect J221 cable to the AIO1 connector of FCU8 DX202 The analog input output signals are available to connect up to four points for the input and up to one point fo...

Page 285: ...nnect the cable to the designated connector Incorrect connections could damage the device 2 Do not connect or disconnect the connection cables between each unit while the power is ON AIO1 7 9 2 1 AO 0...

Page 286: ...ack LF 1P X 22AWG made by Taiyo Cabletec Related items Connector pin assignment General Specifications Remote I O Unit THERMISTOR connector Note 1 Connect the cable to the designated connector Incorre...

Page 287: ...surface with the protection tube 2 Twist the shield of the cable or pull out the drain wire 3 Insert the wire into the THERMISTOR connecter as follows 1 pin Twisted shield wire or drain wire 2 pin Not...

Page 288: ...F Connecting with thermistor FCU8 DX408 THERMISTOR FG 4 CH1 FCU8 DX408 1 FG 4 CH2 1 FG 4 CH12 1 0V FG 1 2 3 DCIN 0V FG 24V 3 3 3 Shield Thermistor Thermistor CH1 Thermistor Thermistor CH2 Thermistor...

Page 289: ...M800S M80 Series Connection and Setup Manual 10 Connection of Remote I O Unit 252 IB 1501269 F...

Page 290: ...253 IB 1501269 F 11 Connection of Manual Pulse Generator...

Page 291: ...ned in this chapter 11 1 Manual Pulse Generator Connection System Drawing ENC J026 J027 MPG J020 J021 J022 MPG J023 J024 J025 Control unit cable 5V manual pulse generator 5V manual pulse generator 12V...

Page 292: ...026 J027 When connecting one 5V manual pulse generator When connecting two 5V manual pulse generators 5V manual pulse generator Rear view Rear view 5V manual pulse generator MPG NO 1 NO 1 NO 2 NO 2 NO...

Page 293: ...e and 0V terminal are insulated Note 2 Select 25pulse rev or 100pulse rev on the parameter screen MPG 12V 0V A B NO 1 NO 1 NO 2 NO 2 NO 3 NO 1 12V 0V A B 12V 0V A B 12V 0V A B 12V 0V A B 12V 0V A B J0...

Page 294: ...257 IB 1501269 F 12 Connection of Synchronous Feed Encoder...

Page 295: ...ing to each unit and device from the synchronous feed encoder is explained in this chapter 12 1 Synchronous Feed Encoder Connection System Drawing 12 2 Connecting with Control Unit ENC R050 R054 Contr...

Page 296: ...259 IB 1501269 F 13 Connection of MITSUBISHI CNC Machine Operation Panel...

Page 297: ...Note In this chapter MITSUBISHI CNC Machine operation panel is shorten to Machine operation panel 13 1 Machine Operation Panel Connection System Drawing SUBP J010 CJ71 CJ71 RIO3EXT RIOIN J210 0V FG DC...

Page 298: ...drawing Cable J070 J071 Cable Connector pin assignment General Specifications MITSUBISHI CNC Machine Operation Panel Main Panel A B DCIN connector When sharing the 24VDC power supply with the control...

Page 299: ...nit When the remote I O unit on the next stage is not relayed connect the R2 TM terminal Related items Cable drawing Cable J010 Cable Cable J210 Cable Connector pin assignment General Specifications M...

Page 300: ...13 6 Connecting with Sub Panel Related items Cable drawing Cable G460 Cable Connector pin assignment General Specifications MITSUBISHI CNC Machine Operation Panel Main Panel A B SUBP connector Connec...

Page 301: ...which guarantees 5V 1mA Note 4 Length of cables must be 0 5m or shorter Note 5 The numbers in the above diagram do not indicate the actual device numbers D G C E B F A SUBP X60 X61 X62 X63 X64 X65 X66...

Page 302: ...the control unit Use J121 cable For a separated type NC wire it directly to the EMG connector of the operation panel I O unit Note 4 Select a rotary switch which guarantees 5V 1mA Note 5 Length of cab...

Page 303: ...utput LED lighting control 55 points Output ZR6024 ZR6025 3 22nd station Input ZR5026 ZR5027 Output ZR6026 ZR6027 RIO2 1 20th station Input ZR5222 ZR5223 Input Reading switch data of the sub panel 2 2...

Page 304: ...6 ZR5 26 6 X07 ZR5 24 7 X27 ZR5 26 7 X08 ZR5 24 8 X28 ZR5 26 8 X09 ZR5 24 9 X29 ZR5 26 9 X0A ZR5 24 A X2A ZR5 26 A X0B ZR5 24 B Not used ZR5 26 B X0C ZR5 24 C X2C ZR5 26 C X0D ZR5 24 D X2D ZR5 26 D X0...

Page 305: ...24 8 Y28 ZR6 26 8 Y09 ZR6 24 9 Y29 ZR6 26 9 Y0A ZR6 24 A Y2A ZR6 26 A Y0B ZR6 24 B Not used ZR6 26 B Y0C ZR6 24 C Y2C ZR6 26 C Y0D ZR6 24 D Y2D ZR6 26 D Y0E ZR6 24 E Y2E ZR6 26 E Y0F ZR6 24 F Not used...

Page 306: ...l No of RIO RIO1 0 RIO2 2 RIO3 4 Setting value Device ZR5 22 0 ZR5 22 1 ZR5 22 2 ZR5 22 3 ZR5 22 4 ZR5 22 5 0 0 0 0 0 0 0 10 1 0 0 0 0 1 20 1 1 0 0 0 0 30 0 1 0 0 0 1 40 0 1 1 0 0 0 50 1 1 1 0 0 1 60...

Page 307: ...M800S M80 Series Connection and Setup Manual 13 Connection of MITSUBISHI CNC Machine Operation Panel 270 IB 1501269 F...

Page 308: ...271 IB 1501269 F 14 Connection of Handy Terminal...

Page 309: ...14 2 Connecting with Control Unit Connect the handy terminal to SIO connector and ENC connector of the control unit Also connect the emergency stop switch SW1 enable switch SW2 selector switch SW and...

Page 310: ...273 IB 1501269 F 15 Cable...

Page 311: ...4 In the cable drawings the partner of the twisted pair cable is given a priority so the pin No of the connectors at both ends are not necessary in number of order 5 Equivalent parts can be used for t...

Page 312: ...he connector ENC1 Plug 10120 3000VL Shell 10320 52F0 008 Recommended manufacturer 3M Wire material UL1061 2464 AWG24 12P Recommended manufacturer Oki Electric Cable FCUA R050 cable Connector MS3106B20...

Page 313: ...Note These cables are available only when wired to a same control panel R Red W White G Green DCOUT Connector 2 178288 3 Contact 1 175218 5 x 3 Recommended manufacturer Tyco Electronics Wire material...

Page 314: ...able 277 IB 1501269 F 15 2 3 G123 Cable Application Cable for emergency stop release Wire material UL1007 AWG22 EMG Connector 50 57 9403 Contact 0016020103 Recommended manufacturer MOLEX 20mm EMG G123...

Page 315: ...ire material UL1061 2464 AWG24 x 8P Recommended manufacturer Oki Electric Cable FG terminal Crimp terminal V1 25 4 Recommended manufacturer JST Wire material UL1061 2464 AWG18 Green Recommended manufa...

Page 316: ...3 Green 4 Yellow 5 Orange 6 Red 7 Brown SUBP RSW1 RSW2 Connector HIF3BA 40D 2 54C Contact HIF3 2428SC x 16 Recommended manufacturer Hirose Electric Wire material UL1007 AWG24 Red Black Connector with...

Page 317: ...rial of which impedance characteristics is 110 CJ71 Connector 2 1318119 4 Contact 1318107 1 Recommended manufacturer Tyco Electronics Wire material HRZEV SB A 20276 AWG22 3P Recommended manufacturer D...

Page 318: ...52A0 008 for the shell do not fasten the screws too tightly otherwise the connector and the PCB may be damaged Manufacturer recommended tightening torque 0 20 0 05N m MPG Connector 10120 3000PE Case...

Page 319: ...0 52A0 008 for the shell do not fasten the screws too tightly otherwise the connector and the PCB may be damaged Manufacturer recommended tightening torque 0 20 0 05N m MPG Connector 10120 3000PE Case...

Page 320: ...nventional model Note 3 When using the jackscrew M2 6 type 10320 52A0 008 for the shell do not fasten the screws too tightly otherwise the connector and the PCB may be damaged Manufacturer recommended...

Page 321: ...htly otherwise the connector and the PCB may be damaged Manufacturer recommended tightening torque 0 20 0 05N m SIO Connector 10120 3000PE Case 10320 52F0 008 Recommended manufacturer 3M Wire material...

Page 322: ...178288 3 Contact 1 175218 5 Recommended manufacturer Tyco Electronics J070 cable Wire material 2464C BIOS CL3 16 02C 16AWG 26 0 26 Recommended manufacturer BANDO DENSEN J071 cable Wire material UL2464...

Page 323: ...or the shell do not fasten the screws too tightly otherwise the connector and the PCB may be damaged Manufacturer recommended tightening torque 0 20 0 05N m SKIP Connector 10120 3000PE Case 10320 52F0...

Page 324: ...cy stop cable EMG Connector 50 57 9403 former model number 51030 0330 Contact 0016020103 former model number 50084 8160 Recommended manufacturer MOLEX Wire material 2464C BIOS CL3 22 01P Recommended m...

Page 325: ...top cable for MITSUBISHI CNC machine operation panel EMG Connector 50 57 9403 Contact 0016020103 Recommended manufacturer MOLEX Wire material 2464C BIOS CL3 22 01P Recommended manufacturer BANDO DENSE...

Page 326: ...material of which impedance characteristics is 110 RIO Connector 1 1318119 3 Contact 1318107 1 Recommended manufacturer Tyco Electronics Wire material HK SB 20276XL Black LF 2P 22AWG Recommended manu...

Page 327: ...the connector and the PCB may be damaged Manufacturer recommended tightening torque 0 20 0 05N m Note 3 FCUA R031 cable of the conventional models is also available to use Note 4 For FCUA R031 AOG an...

Page 328: ...ctor Note 2 When using the jackscrew M2 6 type 10320 56S0 008 F for the shell do not fasten the screws too tightly otherwise the connector and the PCB may be damaged Manufacturer recommended tightenin...

Page 329: ...Boot B00080F0090 Recommended manufacturer JAPAN Teleg rtner Wire material FANC IEF SB 24AWG 4P Recommended manufacturer Kuramo Electric LAN LAN LAN LAN 1 2 3 6 4 5 7 8 1 2 3 6 4 5 7 8 Double shield Sh...

Page 330: ...ength 50m Application DI DO CJ31 CJ32 CJ33 CJ34 CJ38 CJ40 CJ42 Connector XG4M 4030 7940 6500SC Strain relief XG4T 4004 3448 7940 Recommended manufacturer OMRON 3M Wire material UL2651 AWG28x40 FLEX S...

Page 331: ...ength 50m Application DI DO CJ31 CJ32 CJ33 CJ34 CJ38 CJ40 CJ42 Connector XG4M 4030 7940 6500SC Strain relief XG4T 4004 3448 7940 Recommended manufacturer OMRON 3M Wire material UL2651 AWG28x40 FLEX S...

Page 332: ...0m Application DI DO Note This cable is used to connect the operation panel I O unit CJ37 CJ39 Connector XG4M 5030 7950 6500SC Strain relief XG4T 5004 3448 7950 Recommended manufacturer OMRON 3M Wire...

Page 333: ...0m Application DI DO Note This cable is used to connect the operation panel I O unit CJ37 CJ39 Connector XG4M 5030 7950 6500SC Strain relief XG4T 5004 3448 7950 Recommended manufacturer OMRON 3M Wire...

Page 334: ...ed parts Equivalent parts may be used providing they are compatible with the specifications Note 2 Cover the 110 terminator with a black insulation tube Note 3 Stamp the connector name R2 TM in white...

Page 335: ...ire characteristics Configura tion Conductive resistor Withstand voltage Insulation resistance Heat resistance temperature Flexibility BD20288 Compound 6 pair shielded cable Specification No Bangishi...

Page 336: ...4599 1019 Case grounding Note For the pin 7 or 8 use the contact 170364 1 For the other pins use the contact 170363 1 Note Spindle motor side connector Connector 172169 1 Contact 170363 1 AWG26 22 170...

Page 337: ...it side connector 3M Receptacle 36210 0100PL Shell kit 36310 3200 008 MOLEX Connector set 54599 1019 Case grounding Spindle motor side connector Connector MS3106A20 29S D190 Back shell CE02 20BS S str...

Page 338: ...T SD SD RQ RQ SHD 0 5mm2 0 2mm2 0 2mm2 0 2mm2 Drive unit side connector 3M Receptacle 36210 0100PL Shell kit 36310 3200 008 MOLEX Connector set 54599 1019 Case grounding Motor encoder Ball screw side...

Page 339: ...diagram 1 2 9 10 3 4 5 6 7 8 PE 20 11 10 1 9 7 17 6 16 PE P5 5V LG RQ RQ SD SD P5 5V LG P5 5V LG BAT RQ RQ SD SD 0 5mm2 0 5mm2 0 2mm2 0 2mm2 Drive unit side connector 3M Receptacle 36210 0100PL Shell...

Page 340: ...tion diagram 1 2 10 3 4 5 6 7 8 PE 5 7 6 8 1 2 3 4 PE P5 5V LG RQ RQ SD SD P5 5V LG P5 5V LG RQ RQ SD SD 0 5mm2 0 5mm2 0 2mm2 0 2mm2 Drive unit side connector 3M Receptacle 36210 0100PL Shell kit 3631...

Page 341: ...G30 Cable Max cable length 10m Application Battery cable drive unit battery box drive unit drive unit 1 2 1 2 BT LG BT LG 0 2mm2 Drive unit side connector Connector PAP 02V O Contact SPHD 001G P0 5 Dr...

Page 342: ...e cables do not move Recommended clamp material CKN 13SP KITAGAWA INDUSTRIES Note 2 Never bundle the cables with vinyl tape The plasticizing material in the vinyl tape could cause the PCF cable reinfo...

Page 343: ...onge or rubber when bundling the cables and fix so that the cables do not move Recommended clamp material CKN 13SP KITAGAWA INDUSTRIES Note 2 Never bundle the cables with vinyl tape The plasticizing m...

Page 344: ...rial such as a sponge or rubber when bundling the cables and fix so that the cables do not move Recommended clamp material CKN 13SP KITAGAWA INDUSTRIES Note 2 Never bundle the cables with vinyl tape T...

Page 345: ...plication Battery cable MDS EJ EJH drive unit drive unit AWG 20 AWG 20 B1 B2 Servo motor brake connector Japan Aviation Electronics Connector JN4FT02SJ1 R Bushing and Ground nut Contact ST TMH S C1B 1...

Page 346: ...n diagram 4 5 3 6 7 8 CN8 STO1 STO2 STOCOM 24G 24V TOF1 TOF2 TOFCOM STO1 input STO2 input Drive unit side Tyco Electronics Connector set MR D05UDL3M B TOF1 output TOF2 output Yellow Dot mark Red Gray...

Page 347: ...o not fasten the screws too tightly otherwise the connector and the PCB may be damaged Manufacturer recommended tightening torque 0 20 0 05N m CN4 CN9 Plug 10120 3000PE Shell 10320 52F0 008 Recommende...

Page 348: ...8pcs Contact Tyco Electronics 1 175218 5 x 3pcs FCUA CN220 24VDC power supply connector For DCIN Connector Tyco Electronics 2 178288 3 x 1pc Contact Tyco Electronics 1 175218 5 x 3pcs 7940 6500SC x 4...

Page 349: ...M800S M80 Series Connection and Setup Manual 15 Cable 312 IB 1501269 F...

Page 350: ...313 IB 1501269 F 16 Setup Outline...

Page 351: ...ual 16 Setup Outline 314 IB 1501269 F 16 1 Hardware Configuration The following shows the hardware names used in this manual Example of 15 type A Cancel key B Menu changeover key C Front side SD card...

Page 352: ...M800S M80 Series Connection and Setup Manual 16 Setup Outline 315 IB 1501269 F M800S M80 A 7 segment LED B Rotary switch A B A B...

Page 353: ...e grounding correct Carry out the connecting and setting of drive units batteries and remote I O units Initialize the NC Internal data SRAM Set the parameters on the parameter screen Set the date and...

Page 354: ...317 IB 1501269 F 17 Setting the Hardware...

Page 355: ...SP2 setting Rotary switch setting AXIS NO 0 1st axis 1 2nd axis 2 3rd axis 3 4th axis 4 5th axis 5 6th axis 6 7th axis 7 8th axis 8 9th axis 9 10th axis A 11th axis B 12th axis C 13th axis D 14th axi...

Page 356: ...Normal setting 1 3 Setting prohibited 4 External emergency stop setting 5 F Setting prohibited CAUTION An axis set unused is not included in the functional safety Power supply unit MDS E EH CV The swi...

Page 357: ...xis 9th axis 3 14th axis 15th axis 16th axis 13th axis 4 Servo 2 axes Spindle 2nd axis 3rd axis 1st axis 5 6th axis 7th axis 5th axis 6 10th axis 11th axis 9th axis 7 14th axis 15th axis 13th axis 8 S...

Page 358: ...tch MDS EJ EJH V1 MDS EJ SP setting Rotary switch setting AXIS NO 0 1st axis 1 2nd axis 2 3rd axis 3 4th axis 4 5th axis 5 6th axis 6 7th axis 7 8th axis 8 9th axis 9 10th axis A 11th axis B 12th axis...

Page 359: ...axis 4th axis 3 4th axis 5th axis 4 5th axis 6th axis 5 6th axis 7th axis 6 7th axis 8th axis 7 8th axis 9th axis 8 9th axis 10th axis 9 10th axis 11th axis A 11th axis 12th axis B 12th axis 13th axis...

Page 360: ...is that is not connected to the motor 2 Set the parameter 1070 axoff to 1 for the axis that is not connected to the motor 3 Do a or b a Set parameter 8201 AX RELEASE to 1 for the axis that is not conn...

Page 361: ...rograms and the like which requires to be backed up at the power OFF Precautions for handling battery 1 Do not disassemble the battery 2 Do not place the battery in flames or water 3 Do not pressurize...

Page 362: ...nt cover of the control unit 4 Fit the new battery into the battery holder 5 Insert the connector connected to the new battery into the BAT connector Pay attention to the connector orientation do not...

Page 363: ...of the drive unit Type MDS BAT6V1SET MDSBTBOX LR2060 MR BAT6V1SET Installation type Drive unit with battery holder type Unit and battery integration type Drive unit with battery holder type Hazard cla...

Page 364: ...up Manual 17 Setting the Hardware 327 IB 1501269 F MDS EM Connect the battery connector to the connector BTI of the drive unit BTI 1 2 1 2 MR BAT6V1SET Battery connector connection part magnified figu...

Page 365: ...the connector while pushing the unlocking lever Slide the case of MR BAT6V1SET toward you while pushing the unlocking lever Installation Removal MR BAT6V1 MR BAT6V1SET that reached the end of the lif...

Page 366: ...ety relay output 3 CJ33 Machine signal input 13 RIO1 Remote I O 2 0 communication 4 CJ34 Machine signal output 14 RIO2 Remote I O 2 0 communication 5 CJ35 Machine signal input 15 DCIN 24VDC input 6 CJ...

Page 367: ...signal DI 64 points 2 Digital output signal DO 48 points Analog output AO 1 point FCU8 DX202 Analog input signal AI 4 points 1 Analog output signal AO 1 point FCU8 DX213 DX213 1 Digital input signal D...

Page 368: ...directly to the control unit Note Connect the J210 cable to the RIO1 or RIO2 connector of the control unit Check the connector position with the actual machine RIO1 RIO2 J210 J210 Control unit Remote...

Page 369: ...ice No assignment Slide switch Rotary switch Station No 1 2 FCU8 DX213 DX213 1 DX220 DX202 FCU8 DX230 DX231 DX654 DX654 1 FCU8 DX408 OFF OFF 0 1 1 2 1 2 3 1 2 2 3 2 3 4 2 3 3 4 3 4 5 F 16 16 17 16 17...

Page 370: ...tation No 5 6 and 13 to 64 Note 3 For FCU8 DX761 station No 1 to 5 and 7 to 12 of 64 stations are occupied and the extensible stations are station No 6 and 13 to 64 Note 4 Refer to 17 6 4 PLC Device A...

Page 371: ...hese switches must be set to the characteristic station No which is not duplicate with the occupied stations of the operation panel I O unit Note 1 The maximum connectable number of remote I O units i...

Page 372: ...mple 3 0 2 4 6 8 A C E 0 2 4 6 8 A C E 0 2 4 6 8 A C E 0 2 4 6 8 A C E 2 ON 1 OFF 2 OFF 1 OFF 2 ON 1 ON 2 OFF 1 ON Group1 Group2 Group3 Group4 Remote I O unit FCU8 DX23 FCU8 DX654 FCU8 DX654 1 Control...

Page 373: ...number of remote I O units is 32 Operation panel I O unit type Max number of stations RIO3 connection Max number of I O points RIO3 connection FCU8 DX750 55 stations Input 1760 points Output 1760 poin...

Page 374: ...ce assignment which user can assign the signals the arbitrary PLC devices by the parameters can be selected by setting the RIO assignment parameter 53001 RIO dev assign selection of RIO device assignm...

Page 375: ...ut designation are as follows Note 1 The above parameters are invalid when the devices have been assigned arbitrarily Note 2 Refer to PLC Programming Manual for the details of the setting method Stati...

Page 376: ...ary device assignment If the PLC devices have duplicated NC or PLC ladder can not be carried out correctly When using machine input output signal other than the remote I O make sure to confirm that th...

Page 377: ...channel 3 will be displayed on the alarm Y05 Initial parameter error Duplication error of RIO1 second station will be detected first because the RIO assignment parameter is checked from the top Betwee...

Page 378: ...y to the RIO assignment parameter 1 to 5 as shown in the table below All stations which has been set to the RIO assignment parameters 1 to 5 are connected to NC control unit Result The parameter numbe...

Page 379: ...the parameter sets to which 0 has been set for the target channel will not be checked f The RIO assignment parameter setting values are retained even when the fixed device assignment and arbitrary de...

Page 380: ...e not assigned to the 13th or later thermistor input The relationship between thermistor inputs and file registers is as follows PLC input signal Through the interface you can read the temperature sen...

Page 381: ...turn the rotary switch to 7 Then turn the power ON 2 Turn the power OFF after one of the two 7 segment LEDs see below displays hyphen Note Ignore the display on the side not marked with in the above 7...

Page 382: ...00 1 Failure to communicate with the screen may be caused by inconsistency between the parameter value and the C WINDOWS melcfg ini setting value Confirm that C WINDOWS melcfg ini is set as shown belo...

Page 383: ...M800S M80 Series Connection and Setup Manual 17 Setting the Hardware 346 IB 1501269 F...

Page 384: ...347 IB 1501269 F 18 Setting Up with M80 M800S SETUP INSTALLER...

Page 385: ...g data with M80 M800S SETUP INSTALLER 1 Custom data Custom screen PLC alarm guidance 2 Custom startup screen 3 APLCdata An SD card is used for the installation MITUBISHI will not provide performance g...

Page 386: ...le for registering custom screens to menu and function buttons on standard screen customload txt Setting file for registering the object data name and load sequence Installer installer o custom PLCAla...

Page 387: ...follows For custom screen module the capacity limit is up to 6MB Storage capacity is calculated on built in memory thus it may be different from the data size on installation medium 2 Insert an SD car...

Page 388: ...ation 4 When installation is finished Installation completed appears Note 1 To uninstall custom screen data push the Uninst menu instead of Install in the step 2 Note however that both Custom screen a...

Page 389: ...t up screen installation screen 2 Push the Install menu 3 When a confirmation screen appears push the Yes menu Note Do not power OFF during installation 4 When installation is finished Installation co...

Page 390: ...appears push the Yes menu Note Do not power OFF during installation 4 When installation is finished Installation completed appears Note 1 To uninstall the APLC data push the Install menu instead of U...

Page 391: ...he Yes menu Note Do not power OFF during installation 4 When installation is finished Installation completed appears Note 1 To uninstall the user cycle push the Install menu instead of Uninst in the s...

Page 392: ...355 IB 1501269 F 19 Setting the Parameters and Date Time...

Page 393: ...te and then Psswd input Enter the machine parameter password in the setting area and press the INPUT key Note 1 To enter the character A press the shift key and then A key Do not press both keys at th...

Page 394: ...2 DOORPs Signal input device 2 for door interlock II for each system 3 Turn the power OFF and ON Select Mainte on the Mainte screen and format NC memory 4 On the Mainte screen select Mainte and then P...

Page 395: ...parameters is necessary Base system parameters 1025 I_plane Initial plane selection 1026 base_I Base axis I 1027 base_J Base axis J 1028 base_K Base axis K 1029 aux_I Flat axis I 1030 aux_J Flat axis...

Page 396: ...2002 clamp Cutting feedrate for clamp function 2003 smgst Acceleration and deceleration modes 2004 G0tL G0 time constant 2005 G0t1 G0 time constant primary delay 2007 G0tL G1 time constant 2008 G1t1 G...

Page 397: ...creen The time setting mode is entered The cursor appears at the 1 Date position in the Run out time display 3 Set the date and time to 1 Date and 2 Time respectively 4 Select Selfdia on the diagn scr...

Page 398: ...361 IB 1501269 F 20 PLC Program Writing...

Page 399: ...CNC Confirm the IP address set for the CNC IP address is set to the following parameter The case of when the initial value 192 168 200 1 after SRAM clear has been set is explained as an example in thi...

Page 400: ...nnection and Setup Manual 20 PLC Program Writing 363 IB 1501269 F 3 Local Area Connection Status is displayed Click Properties 4 Click Internet Protocol Version 4 TCP IPv4 on the Networking tab and th...

Page 401: ...e IP Address for CNC When other CNC or devices are connected on the same network make sure that this set address does not overlap with the addresses of other CNC or devices 7 Click OK and close all th...

Page 402: ...n 3 Press the Connection test button after completing the setting If the connection has succeeded the message Successfully connected with the Q26UDHCPU will be displayed and the multiple CPU connectio...

Page 403: ...eter Setting Screen 1 Displaying the project data list and parameter setting screen Display the Project data list window with the following operations Double click on PLC parameter to open the paramet...

Page 404: ...each project changes in the multi project environment Input the points number of device points number of common points which have been set on Device setting screen of built in PLC built in editing fu...

Page 405: ...be set for creating the sequence program with the multi program method This operation is required every time when a new project is created and the parameter file must be written to the CNC controller...

Page 406: ...CNC controller The parameter files must be written to the CNC controller Note If this operation is not completed when using the multi program method an error occurs with the RUN operation of a sequenc...

Page 407: ...uence program in ROM inside CNC following the procedure described in Writing a PLC Program to ROM with GX Developer Operation procedure 1 Perform the following operation with GX Developer to start the...

Page 408: ...n Online Write to PLC Flash ROM Copy program memory data into ROM Note Only IC Card ROM is valid for Target 2 Click Execute and the dialog below is displayed 3 Click Yes and the dialog below is displa...

Page 409: ...1 2 3 1 2 3 4 5 6 7 Symbol name 6449 R7824 L 6450 R7824 H 6451 R7825 L 6452 R7825 H 0 1 Branch destination label check valid External alarm message display Control unit thermal alarm on Counter C ret...

Page 410: ...373 IB 1501269 F 21 Confirming the Basic Operation...

Page 411: ...g Inputs Outputs and Alarms 1 Checking the input signals a Select I F dia on the Diagn screen b Confirm that signals turn ON OFF properly on the IF Diagnosis screen 2 Checking the alarm display a Sele...

Page 412: ...ine side gear ratio 2218 SV018 PIT Ball screw pitch and so on Note Take care of the machine s movement range during the operation 6 Check the rest of the axes for each with the same operation as above...

Page 413: ...vo unit on the Diagn screen See the displayed value in AFLT frequency Note The screen above is when NC parameters have default values 2 Select Param and then Servo param on the Mainte screen Set the A...

Page 414: ...Roundness measurement Measures the roundness for the designated axis The result will be output as roundness waveform 1 Synch tap error measurement Measures the synchronous tap error for the designated...

Page 415: ...M800S M80 Series Connection and Setup Manual 21 Confirming the Basic Operation 378 IB 1501269 F...

Page 416: ...379 IB 1501269 F 22 Setting the Position Detection System...

Page 417: ...position information is lost due to running out of battery etc 3 Machine end stopper method When 2059 zerbas 0 Push the table against the machine end stopper The position where the table is pushed ag...

Page 418: ...2049 type can also be set on Absolute position setting screen 2 Turn the power OFF and ON Only when 2049 has been reset The following are the operations on Absolute position setting screen Select Mai...

Page 419: ...ut area and press the INPUT key 2 The input value is registered in the Zero P area 7 Move the axis toward the mechanical basic position and align it to the marked point State Origin set Machine positi...

Page 420: ...urning the power ON the operation message Not passed on grid will appear Return to a point before the last grid and then repeat from step of aligning the axis on the marked point Note 3 If the first g...

Page 421: ...has been reset The following are the operations on Absolute position setting screen Select Mainte To Abs pos 3 Select the axis set to type 4 on the Abs Posit Param screen Select the menu Axis select...

Page 422: ...Return to a point before the last grid and then repeat from the step of aligning the axis on the marked point Note 3 If the first grid point is covered by the grid mask 2028 grmask as a result of retu...

Page 423: ...e axis was stopped 1 The parameters other than 2049 type can also be set on Absolute position setting screen 2 Turn the power OFF and ON Only when 2049 has been reset The following are the operations...

Page 424: ...the images for operations are omitted 8 The axis moves toward the machine end stopper at the push speed State Stopper1 Machine position Current machine position 9 After the axis pushes against the mac...

Page 425: ...te that zero point shift amount 2027 G28sft is invalid Note 4 Acceleration deceleration during movement at the specified push speed is performed in smoothing off stepfeed mode Note 5 If 0 is specified...

Page 426: ...e basic machine coordinate system zero point and reference position this disables automatic initialization Refer to the following left figure If 2 Zero P is set to 0 the machine end stopper direction...

Page 427: ...2049 type can also be set on Absolute position setting screen 2 Turn the power OFF and ON Only when 2049 type has been reset The following are the operations on Absolute position setting screen Select...

Page 428: ...keys Enter the value in the input area and press the INPUT key 2 The input value is registered in the Zero P area 7 Move the axis toward the machine end stopper State Stopper Machine end Distance bet...

Page 429: ...machine end is attempted without passing the grip point once after turning the power ON the operation message Not passed on grid will appear Return to a point before the last grid and then repeat from...

Page 430: ...the State is Complete 1 Preparations Set the parameters on the Abs Posit Param screen 2049 type absolute position detection type 3 dog type 2 Turn the power OFF and ON Only when 2049 type has been re...

Page 431: ...ence encoder for grid interval If the grid interval is set to 0 the ball screw pitch 2218 SV018 PIT will be used instead of the grid interval 22 1 7 Precautions Common for the Initilization Operation...

Page 432: ...om the mechanical basic position to the previous grid point Note that when setting the electrical basic position coordinate value in 2 Zero P the Machine end value does not need to be considered To se...

Page 433: ...the reference position The first reference position return after turning the power ON is carried out with the dog type reference position return The second and following returns are carried out with e...

Page 434: ...ter screen appears 2 Set the following parameters to 0 on the zero point parameter screen Reference position shift amount 2027 G28sft Grid mask amount 2028 grmask 3 Turn the power OFF and ON and then...

Page 435: ...hift distance Grid mask amount Grid amount Grid space 2 When is smaller than the grid amount Axis speed Reference position Near point dog Grid point Grid mask Grid space 2 When is larger than the grid...

Page 436: ...o the dog type reference position return Electrical zero point The first grid point after the dog OFF If the grid point is at the position where the near point dog is kicked OFF the position of electr...

Page 437: ...g the reference position from the electrical zero point set the shift amount The shifting direction can be set only in the reference position return direction If the reference position shift amount is...

Page 438: ...hine coordinate system zero point position from the reference position When 0 is set the reference position will be the position of the basic machine coordinate system zero point In G53ofs parameter s...

Page 439: ...M800S M80 Series Connection and Setup Manual 22 Setting the Position Detection System 402 IB 1501269 F...

Page 440: ...403 IB 1501269 F 23 Setting the Tool Entry Prohibited Range...

Page 441: ...controlled by the limit switch which detects the stroke end Signal device No is allocated by the following parameters Parameter 2074 and 2075 will be valid only when 1226 aux10 bit is set to 1 1226 a...

Page 442: ...he parameters to select the entry prohibited range stored stroke limit II or IIB II Prohibits entering outside the range IIB Prohibits entering inside the range Moveable range Prohibited range A Prohi...

Page 443: ...Stored Stroke Limit Coordinates The stored stroke limit check is carried out in the basic machine coordinate system established by the reference position return When the stored stroke limit has been...

Page 444: ...stance between the prohibited range and stop position will depend on the feedrate etc Type Prohibited range Description Range setting parameters Validating conditions I Outside Set by the machine tool...

Page 445: ...prohibited range The outside of the set boundary is the prohibited range When used with the stored stroke limit II function the confined range designated by the two functions becomes the moveable ran...

Page 446: ...ntry into the prohibited range is enabled with G23 The stored stroke limit II can be invalidated for each axis with setting 8202 OT CHECK OFF to 1 Prohibited range X Outside Z Outside X Inside Z Outsi...

Page 447: ...he stored stroke limit I becomes the movement prohibited range Moveable range Prohibited range A Set value for side B Set value for side C Prohibited range by stored stroke limit IIB Point 3 8205 OT C...

Page 448: ...e Moveable range Prohibited range Point 5 2062 OT_1B Soft limit IB and Point 6 2061 OT_1B Soft limit IB are set with the coordinate values in the basic machine coordinate system A Set value for side B...

Page 449: ...of the set boundary is the machine movement valid range This is valid when the axis parameter 2063 OT_1Btype Soft limit IB type is set to 2 Cannot be used with soft limit IB Moveable range Prohibited...

Page 450: ...cannot be used together at this time By using this function with stored stroke limit I the check can be carried out simultaneously with the actual axis and program coordinate value In this case the ra...

Page 451: ...000 Stored stroke limit II maximum value and minimum value of prohibited range parameter 8204 OT CHECK N 30 000 8205 OT CHECK P 80 000 A Moveable range B Prohibited range by stored stroke limit I C Pr...

Page 452: ...moveable range b If data other than 0 is set for the maximum value and minimum value the entire range will be the moveable range 2 The stored stroke limit IC is valid when the axis parameter 2063 is...

Page 453: ...M800S M80 Series Connection and Setup Manual 23 Setting the Tool Entry Prohibited Range 416 IB 1501269 F...

Page 454: ...417 IB 1501269 F 24 Confirming the Spindle Operation...

Page 455: ...00r min in S field 2 Enter 3 in M field to rotate the spindle 3 Check the rotation speed of the spindle motor while the spindle is rotating Refer to the section of Confirming the Rotation Speed 4 Afte...

Page 456: ...er entering the program 3 Press the automatic start button 4 Check the rotation speed of the spindle motor while the spindle is rotating Refer to the section of Confirming the Rotation Speed 24 3 Conf...

Page 457: ...M800S M80 Series Connection and Setup Manual 24 Confirming the Spindle Operation 420 IB 1501269 F...

Page 458: ...421 IB 1501269 F 25 Setting the Handy Terminal...

Page 459: ...omized data for the handy terminal 1 Connecting a personal computer and the handy terminal and inputting the data from NC Designer HT 2 Connecting NC and the handy terminal and inputting the data from...

Page 460: ...mmunication condition is as follows Port Personal computer port Transmission 19200 bps Data length 8 bit Stop bit 2 Parity None 4 Select Online Download from the menu of NC Designer HT 5 The following...

Page 461: ...onnection and Setup Manual 25 Setting the Handy Terminal 424 IB 1501269 F 7 The customized data will be downloaded to the handy terminal 8 When the download has been completed the following dialog box...

Page 462: ...n 2 into the control unit 4 Set the password currently set in the handy terminal to the parameter 11011 Handy TERM PW Note When you download for the first time or the password for the present custom d...

Page 463: ...ue of PLC signal R299 For details on R299 refer to M800 M80 C80 Series PLC Interface Manual IB 1501272 n2 There is no version consistency between the custom data creation tool and the handy terminal C...

Page 464: ...427 IB 1501269 F 26 Setting the Deceleration Check...

Page 465: ...or the deceleration check command deceleration check method smoothing check method and in position check method The deceleration check method can be set independently for each execution block with the...

Page 466: ...r 1389 G1SmthChk Parameter Deceleration check method Determination condition 1193 inpos 0 Command deceleration check Deceleration check time passed 1 In position check method Deceleration check time p...

Page 467: ...n deceleration time constant Td Deceleration check time Td Ts 2 0 to 10ms c For soft acceleration deceleration Ts Soft acceleration deceleration time constant Td Deceleration check time Td Ts 0 to 10m...

Page 468: ...an the parameter setting value and the next block is executed The in position check width can be designated with the servo parameter in position width SV024 Note that G0 and G1 can be designated indep...

Page 469: ...block the deceleration check for the movement in the opposite direction can be changed with the base specification parameter G01 G00 deceleration check 1502 G0Ipfg 2 Designating deceleration check for...

Page 470: ...ot performed for the commands except G1 G9 When 1306 InpsTyp deceleration check specification type is set to 1 Deceleration check specification type 2 this parameter will be invalid 0 1 1306 InpsTyp D...

Page 471: ...in position detection width Set the positioning accuracy required to the machine Lower setting value increases the positioning accuracy but prolongs the cycle time settling time The standard setting...

Page 472: ...e condition follows the automatic error detect 4 High speed machining mode When the axis movement reverses to the opposite direction in G01 to G01 successive block during the high speed machining mode...

Page 473: ...he G1 G28 G1 G29 or G1 G30 successive blocks deceleration check will always be executed when the G1 movement is completed when movement to the intermediate point is completed and when movement to the...

Page 474: ...437 IB 1501269 F 27 Adjust S analog Screen...

Page 475: ...data This displays data which is being adjusted manually Display only during a manual adjustment 5 Operation procedure This displays the operation procedures for automatic and manual adjustments Menu...

Page 476: ...ted an operation message Auto adjust complete appears The highlighting of the menu Auto adjust is cleared and the cursor is returned to where it was before the auto adjustment The menu Manual adjust r...

Page 477: ...menu Voltage 1 or Voltage 10 Current adjust data is adjusted upward in increments of 1 each time the menu Voltage 1 is pressed Current adjust data is adjusted upward in increments of 10 each time the...

Page 478: ...lue is displayed at Current adjust data A ch0 10V analog voltage is output at this time 2 Monitor the analog voltage Adjust the gain until the monitor voltage is 10V 3 5mV The setting range 999 to 999...

Page 479: ...M800S M80 Series Connection and Setup Manual 27 Adjust S analog Screen 442 IB 1501269 F...

Page 480: ...443 IB 1501269 F 28 Device Open Parameter Screen...

Page 481: ...his function can set or change the user back up area of the PLC device from the NC screen Divide the device area in accordance with the specifications of the machine tool builder and switch the displa...

Page 482: ...e BYTE WORD DWORD WORD BIT of the allocation area BYTE The area is secured per 1 byte WORD The area is secured per 2 byte DWORD The area is secured per 4 byte WORD BIT The area is secured per 2 byte D...

Page 483: ...displayed when the password is not entered c BCD fromat 1 Valid Display the group detail screen data in BCD format 0 Invalid d BIT format 1 Display the group detail screen data in BIT format 0 Invali...

Page 484: ...the data type is WORD BIT it will be changed to WORD Change the display format to the BIT format The data type is changed to WORD BIT Change the display format to the BCD format When the data type is...

Page 485: ...ites the contents of the data copied one line into the line where the cursor is placed If the data of the line is changed after the Line copy is pressed the data before change will be written when pas...

Page 486: ...449 IB 1501269 F 29 SRAM Open Parameter Screen...

Page 487: ...creen 450 IB 1501269 F SRAM open area for a machine tool builder can be set or changed It can be divided according to the machine tool builder s usage and the display format and the data format can be...

Page 488: ...formatting and then turning the power ON again If the power is turned ON without formatting after the setting an error Z40 Format mismatch will be displayed The error will be kept displayed even the p...

Page 489: ...screen data in BCD format 0 Invalid d BIT format 1 Display the group detail screen data in BIT format 0 Invalid e HEX format Hexadecimal format 1 Valid Display the group detail screen data in HEX for...

Page 490: ...re a cursor is placed will be displayed When the group information where a cursor is placed is not set it will be invalid Menu when inputting the number of data Menu Details Delete a group in a line w...

Page 491: ...d one line into the line where the cursor is placed If the data of the line is changed after Line copy is pressed the data before change will be written when pasting it Once the line is copied it can...

Page 492: ...455 IB 1501269 F 30 Data Backup and Restoration...

Page 493: ...he selected device Files to be backed up restored are as follows For the input output function for separate files refer to the Instruction Manual Screen display File name Data type System data SRAM BI...

Page 494: ...ackup The all backup screen is displayed Note Press the to cancel this process 2 Press Y y or INPUT The backup starts Executing and are displayed for the state of file under processing Note If any NC...

Page 495: ...for the file on which an error has occurred Selected area Clear 2 Even when the data protection key for memory card or SD is valid the data can be backed up in the memory card or DS 3 The backup is co...

Page 496: ...acturing number of the backup data The System data file does not exist in the transfer source The ladder larger than 256 KB is stored and all backup is executed when the large capacity PLC specificati...

Page 497: ...ion message Select directory to restore appears Select the file again and then press the INPUT key 6 Press Y y or Input The restoration starts Executing and are displayed for the state of file under p...

Page 498: ...461 IB 1501269 F 31 Appx 1 Setting the System Lock...

Page 499: ...s will be written over Directory section Encryption Key File name section ENCKEY DAT c Press the menu key Trnsfr A B d When a confirmation message appears press either Y or INPUT If the encryption key...

Page 500: ...ame section will be written over by pressing Decryption code Directory section Decryption Code File name section PASSCODE DAT Setting Memory in the device section and RLS in the directory section of t...

Page 501: ...areful that the date and time of the CNC cannot be set both to a past and to a future from the expiration date while the system lock is enabled 2 MTBs need to manage the encryption dedicated tool and...

Page 502: ...465 IB 1501269 F 32 Appx 2 Protection Setting...

Page 503: ...splays the protection level of each data item The data set below the current operation level can be changed as needed Changing the protection level displays the message Pro lev change at the upper rig...

Page 504: ...0 0 6 0 6 Parameter files ALL PRM Machine parameter data Machine parameter data Device open parameter data SRAM open parameter data Spatial error compensation data file POSTURE DAT 6 0 0 6 0 6 Parame...

Page 505: ...t output and modal clear PLC STOP S analog adjustment Absolute position setting Servo diagnosis Collection setting HMI ending Screen size change PLC indexing test operation Operator mail notification...

Page 506: ...l The operation level returns to one of operation levels 0 to 3 in accordance with the current signal status All menus are displayed in gray Operation Methods 1 Press the menu 4 6 opn level The menu 4...

Page 507: ...ord is displayed 3 Enter the current password for the operation level of the cursor position Example OLDPASS INPUT When the password is correct The operation message Enter a new password is displayed...

Page 508: ...e current password is displayed 3 Enter the current password for the operation level of the cursor position Example OLDPASS INPUT When the password is correct The operation message Enter a new passwor...

Page 509: ...ng Y N is displayed If you switch the screen without saving the change the changed setting is canceled Note 2 After changing the protection level if you turn the power OFF without saving the change th...

Page 510: ...473 IB 1501269 F 33 Appx 3 Displaying Original Logo On Standard Screen...

Page 511: ...on Note 1 Add the logo file to the installer as well as the customized screen module Refer to 18 Setting Up with M80 M800S SETUP INSTALLER for details Note 2 When the size of the logo file is differen...

Page 512: ...475 IB 1501269 F 34 Appx 4 EMC Installation Guidelines...

Page 513: ...ssion Capacity to prevent output of obstructive noise that adversely affects external devices Immunity Capacity to not malfunction due to obstructive noise from external source The details of each lev...

Page 514: ...sign of the panel is a very important factor for the EMC measures so take the following measures into consideration 34 4 1 Measures for Control Panel Body 1 Use metal for all members configuring the p...

Page 515: ...hment of packing is the same as an insulated state Peel the paint and fix the screws 34 4 3 Measures for Power Supply 1 Shield the power supply section and insert a filter to prevent the noise from fl...

Page 516: ...nel 1 If the cables are led unnecessary in the panel they will pick up noise Pay attention to the device layout and wire length so that the wiring length is as short as possible 2 Always connect the g...

Page 517: ...eneral purpose stabilized power supply The ferrite core may not be required depending on the selected power supply 2 Remote I O cable J210 cable Use a shield clamp within 10cm from the panel s inlet o...

Page 518: ...ground install the grounding plate directly on the cabinet or connect with a grounding wire A B C Enclosed fittings Ground Plate D 100 86 30 Clamp fitting A 2 Ground Plate E 70 56 Clamp fitting B 1 L...

Page 519: ...1 9max 22 ZCAT2032 0930 BK 2 36 1 32 1 9 1 19 5 1 9max 22 ZCAT2132 1130 M BK 1 36 1 32 1 11 1 20 5 1 11max 22 ZCAT2132 1130 BK 2 36 1 32 1 11 1 20 5 1 11max 22 ZCAT3035 1330 M BK 1 39 1 34 1 13 1 30...

Page 520: ...product or equivalent for the surge absorber Refer to the manufacturer catalog for detailed characteristics outline and connection methods of the surge absorber 1 Part name RSPD 250 U4 Manufacturer O...

Page 521: ...rber installation CAUTION 1 The wires from the surge absorber should be connected without extensions 2 If the surge absorber cannot be installed just with the enclosed wires keep the wiring length of...

Page 522: ...fety standards given below Stabilized power supply selection items Standards Safety Standards UL1950 CSA C22 2 No 234 approved IEC950 compliant Noise Terminal Voltage FCC Class A VCCI Class A High Har...

Page 523: ...M800S M80 Series Connection and Setup Manual 34 Appx 4 EMC Installation Guidelines 486 IB 1501269 F...

Page 524: ...487 IB 1501269 F 35 Appx 5 Restrictions for Lithium Batteries...

Page 525: ...inery or device must be fixed securely and must be shipped with wrapped over the outer package as to prevent damage or short circuits 1 Materials falling under Class 9 2 Materials not falling under Cl...

Page 526: ...company commissioned for the actual transportation IATA International Air Transport Association http www iata org IMDG Code A uniform international code for the transport of dangerous goods by seas d...

Page 527: ...o the battery damage move the person immediately to fresh air If the person feels sick consult a doctor immediately Skin contact If the content of the battery attaches to human skin wash off immediate...

Page 528: ...Melting point Decomposition temperature Flash point No information Stability Stable under normal handling condition Condition to avoid Do not mix multiple batteries with their terminals uninsulated T...

Page 529: ...he Federal Register and the code of Federal Regulation for details When transporting primary lithium battery by cargo aircraft indicate that transportation by passenger aircraft is forbidden on the ex...

Page 530: ...o subjected to the restriction When shipping those products to EU countries later than September 26th 2008 follow the instruction explained in 1 35 5 2 Information for End user Figure 1 Note This symb...

Page 531: ...M800S M80 Series Connection and Setup Manual 35 Appx 5 Restrictions for Lithium Batteries 494 IB 1501269 F...

Page 532: ...495 IB 1501269 F 36 Appx 6 Precautions for Compliance to UL c UL Standards...

Page 533: ...t supplying 24VDC to each unit is a UL approved part of SELV limited power LPS or Class 2 Use a UL approved part for the stabilized power supply unit supplying 24VDC to each unit 2 Unit ambient temper...

Page 534: ...cted Apr 2016 IB NA 1501269 C The following units were added FCU8 MU542 Control Unit FCU8 MA542 Control Unit FCU8 MU511 Control Unit FCU8 MU512 Control Unit FCU8 KB028 Keyboard for 8 4 type Display Un...

Page 535: ...The contents were corrected to correspond with the system software C1 version The following units were added FCU8 DX760 Operation Panel I O Unit FCU8 DX761 Operation Panel I O Unit The following chap...

Page 536: ...EX565 4 11 5 Option Relay Unit FCU8 EX703 4 14 MITSUBISHI CNC Machine Operation Panel 4 15 Handy Terminal 4 16 Thermistor 5 3 7 MITSUBISHI CNC Machine Operation Panel 7 11 3 Connecting I O Device via...

Page 537: ...e Operation Panel Connection System Drawing 13 2 Connecting with Power Supply 13 3 Connecting with Frame Ground 13 4 Connecting with Operation Panel I O Unit 16 2 Flow of Initial Setup 17 3 1 Setting...

Page 538: ......

Page 539: ...I 76 80 APDO 420 08173 SAINT CUGAT DEL VALLES BARCELONA SPAIN TEL 1 714 699 2625 FAX 1 847 478 2650 TEL 34 935 65 2236 FAX 34 935 89 1579 San Francisco CA Service Satellite Seattle WA Service Satellit...

Page 540: ...ELECTRIC SALES MALAYSIA SDN BHD TEL 86 411 8765 5951 FAX 86 411 8765 5952 Malaysia Service Center Kuala Lumpur Service Center LOT 11 JALAN 219 P O BOX 1036 46860 PETALING JAYA SELANGOR DARUL EHSAN MA...

Page 541: ...es simultaneous revision is not possible Please contact your Mitsubishi Electric dealer with any questions or comments regarding the use of this product Duplication Prohibited This manual may not be r...

Page 542: ......

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